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Eltek Flatpack Power Tower Operation Manual

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Operation Guide
Flatpack
Power Tower
351401.013
Issue 2
July 2003

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Summary of Contents for Eltek Flatpack Power Tower

  • Page 1 Operation Guide Flatpack Power Tower 351401.013 Issue 2 July 2003...
  • Page 2 Information in this document is subject to change without notice and does not represent a commitment on the part of ELTEK Energy. No part of this document may be reproduced or transmitted in any form or by any means — electronic or mechanical, including photocopying and recording —...

  • Page 3: Table Of Contents

    Table of Contents 1 Table of Contents Table of Contents Key Stakeholders/ Document History Scope Description of Flatpack Power Tower General ......................9 Installation Procedures Safety Precautions ...................11 Mechanical Installation ...................11 Earth connections ....................12 Mains Connections..................13 General Arrangement ..................14 Installation of rectifiers ...................18...
  • Page 4 Table of Contents 4(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...

  • Page 5: Key Stakeholders/ Document History

    Sign Date Sign 19.02.03 M.G.C. R.L.. K.A. 18.07.03 M.G.C. 04.08.2003 04.08.2003 First issue Rev.V1 Updated to include Imperial measurements Rev.V2 The original signatures are recorded on the company’s logistic data system 5(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 6 2 Key Stakeholders/ Document History 6(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...

  • Page 7: Scope

    (MCB`s), load and/or battery disconnect units as well as a Monitoring & Control Unit. This Operation Guide contains information about the Flatpack Power Tower distribution. It includes information about alarm connections, DC connections and optional equipment, together with a description on how to install and commission the distribution.
  • Page 8 3 Scope 8(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...

  • Page 9: Description Of Flatpack Power Tower

    4 Description of Flatpack Power Tower 4 Description of Flatpack Power Tower 4.1 General The Power Tower system is a power rack system based on the Flatpack 1500 W 48Vdc. The systems contain a DC distr., until 6 Flatpack 1500 W 48Vdc. To provided monitoring and control Flatpack Monitoring/Control Unit (MCU) are used.
  • Page 10 4.1.1 Basic or extended functionality for monitoring and control The Flatpack Power Tower is available with either basic- or extended functionality for monitoring and control of the system. The type of interface PCB mounted inside determines whether the distribution unit has basic or extended functionality.

  • Page 11: Installation Procedures

    5 Installation Procedures 5.1 Safety Precautions The equipment described in this manual must only be operated by Eltek Energy personnel or by persons who have attended a suitable Eltek Energy training course. The equipment represents an energy hazard and failure to observe this could cause terminal injury and invalidate our warranty.

  • Page 12: Earth Connections

    – 48Vdc supply voltage. The common positive busbar is connected to the chassis through an earth strap. 12(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...

  • Page 13: Mains Connections

    FOR YOUR SYSTEM IF NECESSARY ECONFIGURE THE MAINS TERMINALS ACCORDING TO THE SUPPLY AVAILABLE 3. C PROTECTIVE ONNECT THE EARTH BEFORE ANY OF THE LIVE TERMINATIONS Procedure 2: Mains Connections Flatpack Power Shelf 13(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...

  • Page 14: General Arrangement

    5 Installation Procedures 5.5 General Arrangement 14(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 15 5 Installation Procedures 5.5.1 DC Connections/Terminations Cord anchorage Common positive busbar DC load MCB’s with the negative output on top of each MCB. 15(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 16 5 Installation Procedures 5.5.2 Description of battery connections Connection of negative pole from battery fuse Connection of positive pole (from common Positive Busbar) Cutaway view showing connection of a battery bank in series 16(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 17 Ensure that the cables do not impose any stress to the ASTEN ALL CABLES AWAY FROM terminal connections. SHARP EDGES AND RELIEVE ANY Ensure that the cables do not rest against any sharp edges STRAIN FROM THE TERMINALS inside the cabinet 17(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...

  • Page 18: Installation Of Rectifiers

    The handles must be rotated into their housings and firmly pushed home only after the rectifier is in position, failure to do so will prevent the rectifier from making proper contact. Handle in locked position 18(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 19 When both handles are released use them to pull the rectifier loose. Do not hold or hand-carry the rectifier by its handles. Use gentle force, when releasing the handles from their locked position 19(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 20 Alarm relay 1 NC (Alarm relay output) Alarm relay 4 NO (Alarm relay output) Alarm relay 1 NO (Alarm relay output) Alarm relay 4 C (Alarm relay output) Alarm relay 1 C (Alarm relay output) 20(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 21 Alarm relay 1 NC (Alarm relay output) Alarm relay 7 NO (Alarm relay output) Alarm relay 1 NO (Alarm relay output) Alarm relay 7 C (Alarm relay output) Alarm relay 1 C (Alarm relay output) 21(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 22 Alarm relay 1 NC (Alarm relay output) Alarm relay 4 NO (Alarm relay output) Alarm relay 1 NO (Alarm relay output) Alarm relay 4 C (Alarm relay output) Alarm relay 1 C (Alarm relay output) 22(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 23 5 Installation Procedures 5.6.2.5 Front access from PCB 100350 4 - pole connector Pin 1 Pin 16 Pin 1 2 – pole connector 23(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 24 LVD2 status For internal wiring to alarm switch on LVD2. Obtained on CON4 for external connection LVD2 status For internal wiring to alarm switch on LVD2. Obtained on CON4 for external connection 24(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 25 Power for Flatpack Monitoring/Control Unit Vdc+ Voltage measurement, dc bus voltage Signal ref/Vdc- Voltage measurement, dc bus voltage DI Batt fuse Battery fuse state Load fuse Load fuse detection LVD1 Contactor control LVD2 Contactor control 25(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 26 5 Installation Procedures 26(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...

  • Page 27: System Monitoring

    Control Unit. The Flatpack MCU monitors and controls the entire rectifier system including distribution and batteries, as well as other equipment on site. Please refer to the Flatpack MCU Operation Guide, for detailed information about system monitoring 27(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 28 6 System Monitoring 28(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...

  • Page 29: Specification Flatpack Power Tower

    7 Specification Flatpack Power Tower 7 Specification Flatpack Power Tower FlatPack Power Tower CONNECTIONS Battery Battery cable, M6 connections SPECIFICATION Load MCB Negative, directly in the breakers connections Positive, common positive buss RATING bars Voltage 0-60Vdc Alarm Plug-in wire connectors located in Max.
  • Page 30 7 Specification Flatpack Power Tower 30(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...

  • Page 31: Figures

    8 Figures 8 Figures Figure 1 Block Schematic, Flatpack Power Tower ....................32 Figure 2 Schematic, 1Ph (230Vac) .......................... 34 Figure 3 Schematic, 3Ph (230Vac) ......................... 36 Figure 4 Schematic Power Tower, 3Ph +N (400Vac) ..................... 38 Figure 5 Label for Power Tower 230Vac 1Ph ......................40 Figure 6 Label for Power Tower 230Vac 3Ph ......................
  • Page 32 8 Figures Figure 1 Block Schematic, Flatpack Power Tower 32(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 33 8 Figures 33(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 34 8 Figures Figure 2 Schematic, 1Ph (230Vac) 34(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 35 8 Figures 35(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 36 8 Figures Figure 3 Schematic, 3Ph (230Vac) 36(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 37 8 Figures 37(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 38 8 Figures Figure 4 Schematic Power Tower, 3Ph +N (400Vac) 38(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 39 8 Figures 39(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 40 8 Figures Figure 5 Label for Power Tower 230Vac 1Ph 40(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 41 8 Figures 41(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 42 8 Figures Figure 6 Label for Power Tower 230Vac 3Ph 42(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 43 8 Figures 43(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 44 8 Figures Figure 7 Label for Power Tower 400Vac 3Ph+N 44(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 45 8 Figures 45(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 46 8 Figures Figure 8 General Assembly Drawing 46(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 47 8 Figures 47(48) Operation Guide, Flatpack Power Tower 351401.013v2 July 2003...
  • Page 48 ELTEK Energy P-O- BOX 2340 St Ø Ø N-3003 DRAMMEN NORWAY Phone: +4732203200 Telefax: +47 32203210 Internet: http://www.eltekenergy.com e-mail: eltek@eltekenergy.com...

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