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Eltek Flatpack2 Installation Manual

Integrated power system
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Installation Guide
Flatpack2 Integrated Power System
48 – 120V, 8kW DC Power System
Doc. No. 2122842, Issue 1.3
Delta Part No. 5017163001
Published 3-Feb-21

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Summary of Contents for Eltek Flatpack2

  • Page 1 Installation Guide Flatpack2 Integrated Power System 48 – 120V, 8kW DC Power System Doc. No. 2122842, Issue 1.3 Delta Part No. 5017163001 Published 3-Feb-21...
  • Page 2 Information in this document is believed to be accurate as of the date of publication and is subject to change without notice. This document and the information contained herein do not represent either a commitment or any guarantee on the part of Eltek regarding the reliability, fitness, or compatibility of the products and procedures described.
  • Page 3: Table Of Contents

    Electrical – DC Output ..................... 14 Alarm Connections ....................15 Rectifier/Converter Installation ..................17 3. Turn-Up Checklist ................. 20 4. Basic Troubleshooting ..............21 Revision Table ..................22 Installation Guide Flatpack2 Integrated Power System ~ Doc. No. 2122842, Issue 1.3, February 2021...
  • Page 4: Safety And Practices

    Safety and Practices The Flatpack2 Integrated DC power system is rated for an AC input voltage range of 100 VAC – 250 VAC or a DC input voltage of 80–300 VDC. It has an ambient operating temperature range of -40°C to +60°C (de-rating above +45°C).
  • Page 5: Fcc Compliance Statement

    (FCC) Rules. Its operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference that may cause undesired operation Installation Guide Flatpack2 Integrated Power System ~ Doc. No. 2122842, Issue 1.3, February 2021...
  • Page 6: Overview

    1. Overview The Flatpack2 Integrated power system is designed for applications requiring 48 – 120 VDC output. It is powered by Flatpack2 HE rectifiers. The rectifier section can accommodate up to four rectifiers total. Any system can also be used in a DC-DC converter application. However, only 110 VDC output is available.
  • Page 7: Control And Monitoring

    CAN nodes. Smartpack2 Basic Figure 4 – Location of Smartpack2 Basic Unit (door opened) Installation Guide Flatpack2 Integrated Power System ~ Doc. No. 2122842, Issue 1.3, February 2021...
  • Page 8: I/O Monitor2

    Figure 5 – Location of I/O Monitor2 (top cover removed) Rectifiers DC output is determined by the model and quantity of Flatpack2 rectifiers that are deployed. There are several models that are compatible with the system. Figure 6 – Flatpack2 Rectifier See Table 1 for rectifier specifications.
  • Page 9 2000 100 – 250 10.6 (208V) 11.5 (120V) 241119.805 90 – 151.25V 3025 100 – 277 15.5 (208V) *Accepts DC input. † Wide output range rectifier. Installation Guide Flatpack2 Integrated Power System ~ Doc. No. 2122842, Issue 1.3, February 2021...
  • Page 10: Specifications

    Approved for maritime use References This manual provides an overview and installation guidelines for Flatpack2 Integrated power systems. Additional information regarding system components is found in the following documents: Installation Guide Flatpack2 Integrated Power System ~ Doc. No. 2122842, Issue 1.3, February 2021...
  • Page 11 • User’s Guide: Smartpack2 Basic Controller, Doc. No. 50021.013 • Installation Guide: I/O Monitor2 CAN Node, Doc No. 351509.033 • Configuration Guide: Eltek Controllers, Doc. No. 370013.063 Installation Guide Flatpack2 Integrated Power System ~ Doc. No. 2122842, Issue 1.3, February 2021...
  • Page 12: Installation

    (terminal blocks) Mechanical – Rack or Cabinet Mounting CAUTION: Never install a power system without capable assistance. Use capable assistance when lifting and mounting the system. Installation Guide Flatpack2 Integrated Power System ~ Doc. No. 2122842, Issue 1.3, February 2021...
  • Page 13: Electrical Connections

    Eltek recommends mounting the system in a rack or a cabinet made of a non- combustible material and of sufficient strength to withstand an earthquake. There should be adequate clearance above the system for the input feeds, as well as adequate free space in front of and behind the rack for air flow.
  • Page 14: Electrical - Dc Output

    The DC output of the system is bulk, meaning that there are no breakers or fuses in line with the output. When facing the rear of the shelf, the left terminal is positive (+), and the right terminal is negative (−). Installation Guide Flatpack2 Integrated Power System ~ Doc. No. 2122842, Issue 1.3, February 2021...
  • Page 15: Alarm Connections

    (see Figure 11). Wire access is from the rear of the shelf. Remove screws to open Figure 11 – Control and Monitoring Section Cover Installation Guide Flatpack2 Integrated Power System ~ Doc. No. 2122842, Issue 1.3, February 2021...
  • Page 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Designation Installation Guide Flatpack2 Integrated Power System ~ Doc. No. 2122842, Issue 1.3, February 2021...
  • Page 17: Rectifier/Converter Installation

    The latches are only for installation and extraction; do not carry the rectifier by the latches. Installation Guide Flatpack2 Integrated Power System ~ Doc. No. 2122842, Issue 1.3, February 2021...
  • Page 18 Continue installing rectifiers one at a time, in the order desired. Rectifier ID is determined by installation order. Verify proper startup and operation of load devices. Installation Guide Flatpack2 Integrated Power System ~ Doc. No. 2122842, Issue 1.3, February 2021...
  • Page 19 For alarm setup and testing, refer to the Configuration Guide: Eltek Controllers, Doc. No. 370013.063. Installation Guide Flatpack2 Integrated Power System ~ Doc. No. 2122842, Issue 1.3, February 2021...
  • Page 20: Turn-Up Checklist

    Controller and rectifier LEDs turn on Rectifier fans activate Check controller interface  Check display functionality Connect PC to controller (if desired)  Once alarms are cleared, run relay/alarm tests Installation Guide Flatpack2 Integrated Power System ~ Doc. No. 2122842, Issue 1.3, February 2021...
  • Page 21: Basic Troubleshooting

    • 351509.033, Installation Guide I/O Monitor2 CAN Node For assistance with technical questions and solutions, please contact Technical Support by email at tech.support.us@eltek.com or by phone at 1-800-435-4872. Ordering information: sales.us@deltaww.com, (469) 330-9100 Installation Guide Flatpack2 Integrated Power System ~ Doc. No. 2122842, Issue 1.3, February 2021...
  • Page 22: Revision Table

    DC options, removed discontinued rectifiers; replaced outdated screen shot. 09/12/2106 Corrected specs about DC converters. 160803UA 08/28/2020 Revised to reflect upgrade to Smartpack2 Touch Controller; updated photos. Installation Guide Flatpack2 Integrated Power System ~ Doc. No. 2122842, Issue 1.3, February 2021...
  • Page 23 Installation Guide Flatpack2 Integrated Power System ~ Doc. No. 2122842, Issue 1.3, February 2021...
  • Page 24 Doc. No. 2122842, Issue 1.3 Published 3-Feb-21 www.eltek.com US Office: International: Eltek, Inc. Eltek AS 2925 E Plano Pkwy, Plano, TX 75074, USA Gråterudv. 8, Pb 2340 Strømsø, 3003 Drammen, Norway Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101 Phone: +47 32 20 32 00 Fax: +47 32 20 32 10...