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Sinclair ASH-09AP Service Manual

Sinclair ASH-09AP Service Manual

Prince series

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SERVICE MANUAL
PRINCE SERIE
ASH-09AP, ASH-12AP

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Summary of Contents for Sinclair ASH-09AP

  • Page 1 SERVICE MANUAL PRINCE SERIE ASH-09AP, ASH-12AP...
  • Page 3 Model ASH-09AP Function COOLING HEATING Rated Voltage 220-240V Rated Frequency 50Hz Total Capacity (W) 2637W(9000Btu/h) 2785W(9500Btu/h) Power Input (W) Rated Input (W) 1300 1300 Rated Current (A) 420/-/-/- Air Flow Volume (m Dehumidifying Volume (l/h) C.O.P / EER (W/W) 2.84/3.22...
  • Page 4 Model of Outdoor Unit A S H - 0 9 A P Compressor Model QXA-B106uC130 Compressor Type Rotory L.R.A. (A) Compressor RLA(A) Compressor Power Input(W) Overload Protector B165-150-241H Throttling Method Capillary Starting Method Capacitor Working Temp Range ( ℃ ) -15 ~46 Condenser Aluminum fin-copper tube...
  • Page 5 Model ASH-12AP Function COOLING HEATING Rated Voltage 220-240V Rated Frequency 50Hz Total Capacity (W) 3224W(11000Btu/h) 3575W(12200Btu/h) Power Input (W) 1130 1110 Rated Input (W) 1500 1400 Rated Current (A) Air Flow Volume (m Dehumidifying Volume (l/h) C.O.P / EER (W/W) 2.85/3.22 Model of Indoor Unit ASH-12AP...
  • Page 6 Model of Outdoor Unit ASH-12AP Compressor Model C-RV133H1C Compressor Type Rotory L.R.A. (A) Compressor RLA(A) Compressor Power Input(W) 1100 Overload Protector B230-150-241H Throttling Method Capillary Starting Method Capacitor Working Temp Range ( ℃ ) -15~46 Condenser Aluminum fin-copper tube Pipe Diameter (mm) Rows-Fin Gap(mm) 1-1.4 Coil length (l) x height (H) x coil...
  • Page 7 Air inlet Front Panel Filter Indoor Unit Air outlet Outdoor Unit Air inlet Air outlet 14...
  • Page 8 Overall and Installing Dimension of Indoor Unit Air inlet grill Left Tube-exit Sign Top View Right Tube-exit Sign Rear View Ceiling Model W(mm) H(mm) D(mm) ASH-09AP ASH-12AP 16...
  • Page 9 Overall and Installing Dimension of Outdoor Unit Handle over over over over Bolt Wrench 17...
  • Page 10 Handle Units over over over over Bolt Wrench 18...
  • Page 11 ASH-09AP, ASH-12AP...
  • Page 12: Basic Functions

    Manual of functions of remote controller and operation method Manual of functions of remote controller for ASH-09AP,ASH-12AP units 1.1 Temperature parameter The room setting temperature(Tpreset) The room ambient temperature (Tamb) Basic Functions Once energized, the compressor should in no way be restarted unless after 3-minute time interval at least. For the first energization, the compressor will be started without 3-minute lag.
  • Page 13: Fan Mode

    Cooling +2℃ preset -2℃ preset Stop 6 min 6 min 4 min. 4 min. Compressor Outdoor fan Indoor fan low speed Stop 1.2.2.3 Protection Antifreeze Protection Upon meeting the cooling condition, if it is detected that the system is under antifreeze protection, the compressor and outdoor fan will be stopped,and the indoor fan will run at low speed.
  • Page 14: Other Controls

    3.Other controls 1. Memory function Memory contents: Mode, up and down swing, Light, Setting temp., Setting fan speed, Ordinary setting Fahrenheit/Centigrade, after powered off, and powered on, it will run at the memory contents. If no timer setting function in last remote control order, the system will memorize the last remote control order, the system will memorize the last remote control order and work with last remote control setting.
  • Page 15 (6) Turbo function The turbo function is available in Cool and Heat modes. (7) Dry function Dry function is available in Cool and Dehumidifying modes. (8) Auto fan speed control In this mode, indoor fan can run with Hig, Mid, Low speeds. (9) Up and down swing control After powered on, the lower swing motor will firstly rotate the guide louver to position 0, close up the air outlet vent;...
  • Page 16 Disassembly Procedures of Indoor Unit Operating Procedures / Photos 1.Disassemble Front Panel Front Panel display window Pull open the front panel, take out the display window, then pull out the front panel along the groove (at the front case) fixing the front panel. 2.Disassemble Filter Push the filter inward, and then pull it upward to remove it.
  • Page 17 Operating Procedures / Photos Clasp 4 . Disassemble Front Case Open the three screw covers at the front case, unscrew the three screws, pull open the clasp at the front case, and remove the front case. Screw Screw cover Front case 5 .
  • Page 18 Operating Procedures / Photos 7. Disassemble Water Tray Pull open the holding clasp on the left side of the water tray, disconnect the terminal of the stepping motor, lift and pull out the drainage pipe, and remove the water tray. Terminal Clasp Water Tray...
  • Page 19 Operating Procedures / Photos Evaporator Screw 9.Disassemble Motor Unscrew the three screws fixing the motor clamp, and remove the motor clamp. Motor Clamp Loosen the holding nut at the shaft sleeve on the right side of the cross flow fan. Slightly lift and then Screw pull out the motor.
  • Page 20 Operation procedures/pictures for outdoor uni(for 12K) Operating Procedures / Photos Top Cover Unscrew the screw fixing the handle,and then remove it upwards to take it out. Unscrew the 2 screws fixing left side of top cover Handle and the 1 screw fixing the right side to remove the top cover.
  • Page 21 Operating Procedures / Photos Unscrew the screws fixing the electric box, and then pull out the inset block of lead-out wire of compressor and fan motor to take out the electric Screws box. Loosen the fastening nut fixing the axial flow fan with a spanner, and then take out the nut, spring gasket and flap gasket in turn.
  • Page 22 Operating Procedures / Photos Unscrew the fastening nut of the four-way valve coil and remove the coil. Wrap the four-way valve with wet cotton and unsolder the 4 weld spots Four-way Valve connecting the four-way valve to take it out. (Note: Refrigerant should be discharged firstly.) Welding process should be as quick as possible and keep wrapping cotton wet all the time.
  • Page 23 Operation procedures/pictures for outdoor uni(for 12K) Operating Procedures / Photos Unscrew the screw fixing the big handle,and then remove it downwards to take it out. Big Handle Screw Unscrew the 2 screws fixing left side of top cover and the 1 screw fixing the right side to remove the top cover.
  • Page 24 Operating Procedures / Photos Unscrew the 5 screws fixing the panel and dextrorotate the front panel to pull it out from groove. Screws Unscrew the 2 screws fixing electric box ,and then unscrew the 5 screws fixing the right side plate to remove it.
  • Page 25 Operating Procedures / Photos Loosen the fastening nut fixing the axial flow fan Axial Flow Fan with a spanner, and then take out the nut, spring gasket and flap gasket in turn. Unscrew the 4 screws fixing the motor to take out the motor,and then unscrew the 2 screws fixing the motor support to take it out.
  • Page 26 Operating Procedures / Photos Respectively unsolder the weld spots of main capillary and auxiliary capillary to take off the capillary. Capillary Unscrew the two bolts fixing gas valve and liquid valve.Unsolder weld spots between gas valve and and air-return pipe to remove the gas valve. Unscrew the two bolts fixing liquid valve.
  • Page 27 Failure and analysis Note: When replacing the controller, make sure insert the wire jumper into the new controller, otherwise the unit display C5 and can't be turned on(only for 9k,12k) Note: When replacing the controller, make sure insert the wire jumper into the new controller, otherwise the running indicator turns off 3s and blink 15 times (the dual eight will display C5) but cannot turn on the unit£¨£only for 18k,24k©.
  • Page 28 Improper set of temperature Adjust set temperature If cooling (heating) load is Check the forecasted load of cooling (heating) proper heck and fill the leakage, then The refrigerant has leakage or is vacuumize it and supplement the re- insufficient frigerant as required Leakage between the high pres- Replace the compressor sure and the low pressure in-...
  • Page 29 The indoor fan motor is burned or breaks Replace the fan motor or the defective part. or has the heat protector malfunction. The built-in heat protector of the motor Replace the fan motor breaks frequently because the motor is abnormal. The fan does not run when it is set Make the correction connection based on the...
  • Page 30 Drainage pipe blocked or broken Change drainage pipe Water leakage Wrap of refrigerant pipe joint is not close Re-wrap and make it tight. enough. Fan of indoor unit contacts other parts. Adjust fan location. Foreign object in indoor unit Take out the foreign object. Adjust support washer of compressor, and Compressor shakes too much.
  • Page 31 PG motor locked protection H6: Probable reasons: 1. Air vents were blocked which may cause the fan speed is too slow; 2. Fan blade locked; 3. Motor locked; 4. Fan motor capacitor damaged; 5. Motor damaged (ordors, winding, open circuit or shortcircuit are not normal, when testing the winding, pls distinguish whether the motor body cause temperature is too high so that bring on the thermal protector starts up) 6.
  • Page 32 PARTS GUIDE PRINCE SERIE ASH-09AP, ASH-12AP...
  • Page 33 ASH-09AP, ASH-12AP - Exploded View of Components and Parts of Indoor Unit...
  • Page 34: Electric Box

    Part Code Description ASH-09AP ASH-12AP Wall-Mounting Grame 01252226 01252220 Rear Case assy 222023014 222023045 Evaporator Pipe Cover 06122001 06122001 Drainage Pipe 05230014 0523001401 Pipe Clamp 24242001 24242001 Cross Flow Fan 10352398 10352001 Fan Bearing 76512210 76512210 Ring of Bearing 76512203...
  • Page 35 ASH-09AP - Components and Parts List of Outdoor Unit...
  • Page 36: Rear Grill

    Part Code Description ASH-09AP Front Grill 01473004 10333005 Axial Flow Fan Front Plate 01533024 01203725P Metal Base 4-way valve 430004022 43000400 4-way valve coil Compressor 00103072 00183008 Overload Protector Nut with washer 70310014 03003918 Capillary Assy Handle 26233101 07100005 Gas Valve...
  • Page 37 ASH-12AP - Components and Parts List of Outdoor Unit...
  • Page 38: Front Grill

    Part Code Description ASH-12AP 22413431 Front Grill Nut M6 70310131 Axial Flow Fan 10333414 Front Plate 01533012 Metal Base 0120362001P 4-way Valve 430004022 4-way Valve Coil 43000400 Compressor 00103025 Overload Protector 00180036 Compressor Gasket 自带 Nut with Washer 70310014 Valve Support 01713041 Right Side Plate 01303048...

This manual is also suitable for:

Ash-12ap