Sinclair ASH-09AIP PT Service Manual
  1. Manuals
  2. Brands
  3. Sinclair Manuals
  4. Air Conditioner
  5. ASH-09AIP PT
  6. Service manual

Sinclair ASH-09AIP PT Service Manual

Hide thumbs Also See for ASH-09AIP PT:
Table of Contents

Advertisement

Quick Links

See also: User Manual
SERVICE MANUAL
POLAR SERIES
ASH-09AIP PT, ASH-12AIP PT

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ASH-09AIP PT and is the answer not in the manual?

Questions and answers

Related Manuals for Sinclair ASH-09AIP PT

Summary of Contents for Sinclair ASH-09AIP PT

  • Page 1 SERVICE MANUAL POLAR SERIES ASH-09AIP PT, ASH-12AIP PT...
  • Page 2  ...
  • Page 4 Simply...
  • Page 5 ASH-09AIP PT ASH-09AIP PT...

  • Page 6: Safety Precautions

    Safety Precautions 1.Safety Precautions Important! or rubbish. Please Read Before Starting The unit should be installed according to the instructions This air conditioning system meets strict safety and in order to minimize the risk of damage from earthquakes, operating standards. As the installer or service person, typhoons or strong winds.

  • Page 7: Unit Specifications

    Specifications Specifications 2.1 Unit Specifications ASH-09AIP PT ASH-12AIP PT Model Product Code CB14600300 CB14600310 Rated Voltage 220-240 220-240 Power Supply Rated Frequency Phases Power Supply Mode Indoor Indoor Cooling Capacity (Min Max) 2650(450~3230) 3530(600~3960) Heating Capacity (Min Max) 3520(450~4100) 4100(600~5130)
  • Page 8 Specifications ASH-12AIP PT ASH-09AIP PT Model of Outdoor Unit Compressor Daikin Compressor Industries Daikin Compressor Manufacturer/Trademark /daikin Industries/daikin Compressor Model 1YC23AEXD 1YC23AEXD Compressor Oil DAPHEN FVC50K DAPHEN FVC50K Compressor Type Rotary Rotary L.R.A. Compressor RLA Compressor Power Input 600W 600W...

  • Page 9: Operation Characteristic Curve

    Specifications 2.2 Operation Characteristic Curve Cooling Heating Condition Condition Indoor:DB 20 Indoor:DB 27 WB19 Indoor air flow: Super High Indoor air flow: Super High Pipe length:5m Pipe length:5m Voltage:230V Voltage:230V Compressor Speed(rps) Compressor Speed(rps) 2.3 Capacity Variation Ratio according to Temperature Cooling Heating Condition...

  • Page 11: Construction Views

    Constrction views 3. Construction Views 3.1 Indoor Unit Models ASH-09AIP PT, ASH-12AIP PT 126.5 548.5 Unit:mm...

  • Page 12: Outdoor Unit

    Constrction views 3.2 Outdoor Unit Unit:mm...

  • Page 13: Refrigerant System Diagram

    Refrigerant System Diagram 4. Refrigerant System Diagram Cooling and Heating Model INDOOR UNIT OUTDOOR UNIT GAS SIDE 3-WAY VALVE 4-Way valve Di s charge HEAT EXCHANGE (EVAPORATOR) Suction Accumlator COMPRESSOR HEAT EXCHANGE (CONDENSER) LIQUID SIDE Capillary 2-WAY VALVE Strainer Strainer COOLING HEATING Refrigerant pipe diameter...

  • Page 14: Electrical Wiring

    Schematic Diagram 5.2 Electrical Wiring Indoor Unit TUBE ROOM TEM.SENSOR TEM.SENSOR POWER MOTOR YEGN AC-L TUBE ROOM N(1) COM-OUT L-OUT YEGN YEGN SWING-UD DISP1 DISP2 EVAPORATOR HEALTH-L HEALTH-N COOL PLASMA NOTE:The parts with broken line is applicable GENERATOR DISPLAY to the models with cold-plasma function. SWING MOTOR Outdoor Unit...
  • Page 16 Schematic Diagram neutral wire live wire communication ground wire wire Display board infrared receiver...
  • Page 17 Schematic Diagram TOP VIEW 1. Interface of temperature sensor 2. Connection interface of mainboard and filtering board 3. Interface of outdoor fan 4. Interface of compressor overload 5. Interface of live wire 6. Interface of neutral wire 7. Compressor control interface BOTTOM VIEW...
  • Page 18 Schematic Diagram FRONT VIEW BOTTOM VIEW...
  • Page 19 Schematic Diagram TOP VIEW BOTTOM VIEW...

  • Page 20: Function And Control

    Function and Control 6. Function and Control 6.1 Remote Control Operations ON/OFF Press this button to start or stop operation. MODE Press it to select operation mode(AUTO/COOL/DRY/FAN/HEAT). AUTO : Press it to decrease temperature setting. HEALTH X-FAN HUMIDITY : Press it to increase temperature setting. FILTER TURBO HOUR...
  • Page 21 Function and Control Press this button to decrease set temperature.Holding it down above 2 seconds rapidly decreases set temperature. In AUTO mode, set temperature is not adjustable. Press this button to increase set temperature.Holding it down above 2 seconds rapidly increases set temperature. In AUTO mode, set temperature is not adjustable.

  • Page 22: Changing Batteries And Notices

    Function and Control TEMP: Pressing TEMP button, (set temperature), (indoor ambient temperature) and (outdoor ambient temperatur) is displayed circularly .The unit defaults not to display the icon. During operation of TEMP button, the set temperature is always displayed. Note: Outdoor ambient temperature is only displayed for some models. TIMER: Press TIMER button at unit ON to set TIMER OFF, HOUR OFF blinking.
  • Page 23 Function and Control 1. When the unit is energized, all the display marks will be shown and only the RUN LED lights. 2. When the unit is turned on remotely, the RUN LED goes out while the current setting running mode is displayed. 3.

  • Page 24: Description Of Each Control Operation

    Function and Control DESCRIPTION OF EACH CONTROL OPERATION * Anti-cold air function The rotational speed of indoor electromotor is decided based on the When room temperature-preset temperature -2 , the unit stops running; indoor pipe temperature. The indoor fan can run at low speed or stop the outdoor fan will delay the stop running, indoor fan runs at the preset fan running.
  • Page 25 Function and Control Timer off: the timer off function can be set when the unit is on. When the setting time for timer off is reached, the unit will stop. The timing interval is After energization, the motor of upper and lower swing will enable the air 0.5hour, and the setting range is 0.5~24hours.
  • Page 26 Function and Control Temperature sensor malfunction detection (1) Indoor temperature sensor Detect malfunctions of temperature sensor any time. (2) Indoor pipe temperature sensor In defrosting period, the temperature sensor malfunction will not be detected. 5 min after finishing defrosting, the system begins to detect the temperature sensor malfunction.

  • Page 27: Discharge Pipe Control

    Function and Control Discharge Pipe Control Outline The discharge pipe temperature is used as the compressor’s internal temperature. If the discharge pipe temperature rises above a certain level, the operating frequency upper limit is set to keep this temperature from going up further. Detail Divide the Zone Stop zone...

  • Page 28: Heating Peak-Cut Control

    Function and Control During cooling operation, the signals being sent from the indoor unit allow the operating frequency limitation and then prevent freezing of the indoor heat exchanger. (The signal from the indoor unit must be divided into the zones as the followings.) Detail Conditions for Start Controlling Judge the controlling start with the indoor heat exchanger temperature after 2 sec from operation start.

  • Page 29: Fan Control

    Function and Control PI control Frequency 60sec. 50sec. 600sec. 50sec. Compressor Four way valve 5sec. 5sec. 450pps 450pps 350pp Electronic expansion valve opening Initial opening Fan Control Outline Fan control is carried out according to the following priority. 1. Fan ON control for electric component cooling fan 2.

  • Page 30: Installation Manual

    Installation Manual 7. Installation Manual 7.2 Installation Position Selection Important Notices (1)The air inlet and outlet vent should be far from the obstruction, make sure that the air can be blown through the whole room. (2)Select a position where the condensing water can be easily 1.
  • Page 33 Installation Manual How to replace the drain plug and drain hose In the case of bending or curing refrigerant pipes, keep the fol- • How to remove the drain cap Clamp drain cap with needle-nose pliers, and pull out. lowing precautions in mind. Abnormal sound may be generated if improper work is conducted.

  • Page 34: Installation Of Outdoor Unit

    Installation Manual Mounting plate Drain-water hole Marking Bottom frame Drain plug Hose (available commercially, inner dia. 16mm) 2) Swing the indoor unit to right and left to confirm that it is firmly hooked on the installation plate. Remove the Valve cover from the unit by loosening the screw. 3)While pressing the indoor unit onto the wall, hook it at the lower Align the center of the pipings and sufficiently tighten the flare nut part on the installation plate.

  • Page 35: Test Operation

    Installation Manual 1. Connect the charge hose from the manifold valve to the service 1) Strip the insulation from the wire (20mm). port of the gas side packed valve. 2. Connect the charge hose to the port of the vacuum pump. 2) Connect the connection wires between the indoor and outdoor units so that the terminal numbers match.

  • Page 37: Troubleshooting

    Troubleshooting code malfunction Error display Repair method code malfunction Error display Repair method Dual Dual display display Storage slug Heating Replace indoor Sync failure Heating Check if the resistance of compressor and LED-pause 3s main board LED-pause 3s resistance to ground is normal. If the and blink 15 and blink compressor is normal, the outdoor main...

  • Page 38: How To Check Simply The Main Part

    Troubleshooting 9.4 How to Check simply the main part (1) Malfunction of power supply from indoor unit to outdoor unit Main inspection point: Inspect the power supply plug seat with AC voltage gauge to check if the voltage between L and N is within 200VAC~240VAC; Check with AC voltage gauge if the voltage between N 1and 3 of indoor wiring block is within 200VAC~240VAC;...
  • Page 39 Troubleshooting Energize the unit and start it Voltage between L and N of indoor wiring block Check the connec ting Voltage > 200V? state of the connecting terminal Adjust Reliable connection connecting state Replace main remove the Check power supply board of error? indoor unit...
  • Page 40 Troubleshooting Energize the (4) Malfunction diagnosis of startup failure unit and start it Main detection points: Is wiring of compressor correct. Is the stop time of compressor more Start it 3 min later Is the stop time of compressor enough? than 3min Is compressor damaged? Malfunction diagnosis process:...
  • Page 41 Troubleshooting (6) Diagnosis of overload and discharge malfunction Main detection points: 20min after de-energization of complete unit Is electric expansion valve well connected? Is it damaged? Is refrigerant leaked? Is overload wire connection normal? Is electric expansion Malfunction diagnosis process: valve well connected? Is overload wire reliably connected?

  • Page 42: 2-Way, 3-Way Valve Appearance

    Troubleshooting 9.5 2-way, 3-way Valve Appearance 2-way Valve (Liquid Side) 3-way Valve (Gas Side) Valve cap Hexagonal wrench (4mm) Open position Flare nut Flare nut Closed position Open position Closed position piping piping Service Service connection connection port cap port To outdoor unit To outdoor unit Works...
  • Page 43 Troubleshooting Liquid side Indoor unit Clsed Outdoor unit 2-way valve Gas side Clsed 3-way valve Vacuum pump OPEN CLOSE * Procedure CAUTION: (1)Connect the charge hose from the manifold valve to the ser- If gas leakage are discovered in step 5 above, take the vice port of the gas side packed valve.
  • Page 44 Troubleshooting Liquid side Indoor unit Outdoor unit Open 2-Way valve Gas side Closed 3-Way valve CLOSE CLOSE Purge the air • Procedure (1) Confirm that both the 2-way and 3-way valves are set to (7) Immediately set the 3-way valve to the closed position. the open position.
  • Page 45 Troubleshooting Liquid side Indoor unit Closed Outdoor unit 3-Way valve Gas side Closed 3-Way valve Gas cylinder R410A OPEN CLOSE • Procedure (1) Confirm that both the liquid side valve and the gas side (6) Disconnect the charge set and the gas cylinder, and set the Liquid side and Gas side valves to the open position.
  • Page 46 Troubleshooting Balance Refrigerant of the 3-way Valve (Gas leakage) Liquid side Indoor unit Outdoor unit 3-Way valve Open Gas side 3-Way valve Open OPEN CLOSE • Procedure (1) Confirm that both the 2-way and 3-way valves (3) Open the valve (Lo side) on the charge set and are set to the back seat.
  • Page 47 Troubleshooting Evacuation (All amount of refrigerant leaked) Liquid side Indoor unit Outdoor unit 3-Way valve Open Gas side 3-Way valve Open Vacuum pump OPEN CLOSE • Procedure (1) Connect the vacuum pump to the center hose (3) Close the valve (Lo side) on the charge set, of charge set center hose turn off the vacuum pump, and confirm that the gauge needle does not move (approxima-...

  • Page 48: Gas Charging

    Troubleshooting Gas Charging (After Evacuation) Liquid side Indoor unit Open Outdoor unit 3-Way valve Gas side Open 3-Way valve Check valve Charging cylinder OPEN CLOSE • Procedure This is different from previous procedures. (1) Connect the charge hose to the charging Because you are charging with liquid refrigerant cylinder.
  • Page 64 Right side plate Remove 5 screws among right side plate, side plate of condenser and valve support. Then lift the right side plate to remove it. Remove nut of fan blade and then remove the axial flow fan blade.
  • Page 66 Removal Procedure 7.Remove the sound blanket. Sound blanket Since the piping ports on Lift and remove the the sound blanket are sound blanket (top). torn easily, remove the blanket carefully. Untie the strings and open the sound blanket. Lift and remove the sound blanket (body) as it is opened.
  • Page 67 Capillary...

  • Page 68: Care And Cleaning

    Care and Cleaning 11. Care and Cleaning 11 Cleaning Refrigeration System In addition to replacement of compressor, capillary and strainer, the whole refrigeration system shall be completely cleaned, as the refrigerant in the system is contaminated by a lot of acid HEAT EXCHANGE (EVAPORATOR) oxydum generated from insulation breakdown, turn-to-turn short circuit or burning out of winding...
  • Page 69 PARTS GUIDE POLAR SERIES ASH-18AIP PT, ASH-24AIP PT...
  • Page 70  ...
  • Page 71 Exploded view of model ASH-09AIP PT...
  • Page 72 Price Note Description Part Code Code MODEL: ASH‐09AIP PT indoor 1 Decorative Strip none 2 Front Panel 27222325002 3 Filter Sub-Assy 1112208201 4 Front Case 20012324 5 Guide Louver 10512119 6 Air Louver 10512160 7 Shaft of Guide Louver 1054202001 8 Front Panel Assy 2001237604_K73282 9 Drainage Pipe Sub-assy 0523204101...
  • Page 73 Exploded view of model ASH-12AIP PT...
  • Page 74 Note Description Part Code Price Code MODEL: ASH‐12AIP PT indoor Decorative Strip none Front Panel 27222325002 Filter Sub‐Assy 1112208201 Front Case 20012324 Guide Louver 10512119 Air Louver 10512160 Shaft of Guide Louver 1054202001 Front Panel Assy 2001237604_K73282 Drainage Pipe Sub‐assy 0523204101 Evaporator Support 24212108 Cross Flow Fan 10352423 Evaporator Assy 01002745 Helicoid tongue 26112486 Rear Case assy 2220229501 Wall Mounting Frame 0125201801A Electric Box Cover 20122106 Electric Box Assy 2030289401 Motor Press Plate 26112191...
  • Page 75 Exploded view of mdel ASH-09AIP PT...
  • Page 76 Description  Part Code  Note Qty  Price Code  MODEL: ASH‐09AIP PT outdoor Front Grill 22413017 Cabinet Sub‐assy 0143306101 Axial Flow Fan Sub‐Assy 1033300901 AN AN Fan Motor FW30N 15013073 AW AW Motor Support 0170312201 Left Side Plate 20053001 Top Cover Sub‐Assy 01253071 Electric Box Assy 02613047 Main Board W8283AW 30148403 Clapboard 01233088 Chassis Sub‐assy 02803098P Condenser Assy 01113463 Cut off Valve Assy 07133719 Capillary Sub‐assy 03163069 Valve Support 01713089 Right Side Plate Sub‐Assy 0130318001 Handle assy 26233046 Thermal baffle...
  • Page 77 Exploded view of model ASH-12AIP PT...
  • Page 78 Price Note Description Part Code Code MODEL: ASH‐12AIP PT outdoor 1 Front Grill 22413017 2 Cabinet Sub-assy 0143306101 3 Axial Flow Fan Sub-Assy 1033300901 4 Fan Motor FW30N 15013073 5 Motor Support 01703122 6 Left Side Plate 20053001 7 Top Cover Sub-Assy 01253071 8 Electric Box Assy 02613045 9 Main Board W8283AD...

This manual is also suitable for:

Ash-12aip pt

Table of Contents