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Sinclair KING ASH-09AK Service Manual
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Sinclair KING ASH-09AK Service Manual

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SERVICE MANUAL
KING
SERIES
ASH-09AK, ASH-13AK

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Summary of Contents for Sinclair KING ASH-09AK

  • Page 1 SERVICE MANUAL KING SERIES ASH-09AK, ASH-13AK...
  • Page 3 Summary and features Summary and features 09/13 Outdoor unit: Model Remarks ASH-09AK 1Ph 220~240V 50Hz ASH-13AK R410a...
  • Page 4 Technical specifications Technical specifications Model ASH-09AK ASH-13AK Function COOLING HEATING COOLING HEATING Rated Voltage 220-240V 220-240V Rated Frequency 50Hz 50Hz Total Capacity (W/Btu/h) 2650 /9050 2850/ 9730 3516/12000 4015/13700 Power Input (W) 1080 1104 Rated Input (W) 1110 1150 1500 1500 Rated Current (A) 5.69...
  • Page 5 ASH-09AK ASH-13AK Model of Outdoor Unit Compressor Manufacturer/trademark HIGHLY Gree Compressor Model ASG102CV-B7AT QXA-133uB030 Compressor Type Rotary Rotory L.R.A. (A) Compressor RLA(A) 4.05 Compressor Power Input(W) 1160 Overload Protector KA-172-LYGN914 B250-150-141E Throttling Method Capillary Starting Method Capacitor Working Temp Range ( ℃ ) -5~43 -15~46 Condenser...
  • Page 6 Part name Part name Air in Manual switch Front Panel Indoor unit Filter Wrapping Tape Air out Guide louver LED displayer Wall Pipe Heat Cooling LED displayer Wireless remote control Set Temp Remote control window Outdoor unit Air in Drainage hose Air out...
  • Page 7 Outline and installation dimension Outline and installation dimension Outline and installation dimensions of indoor unit Air inlet Tube exit Wall-Mounting Plate: ASH-09AK ASH-13AK Rear View Ceiling Left Right Wall-Mounting Plate Model W( ㎜ ) H( ㎜ ) D( ㎜ ) ASH-09AK ASH-13AK...
  • Page 8 Outline and installation dimensions of outdoor unit ASH-09AK, ASH-13AK Unit:mm over over over over Bolt Wrench...
  • Page 9 Electrical circuit diagram Electrical circuit diagram 5 5 5 5 5 ASH-09AK ASH-13AK...

  • Page 10: Basic Functions

    Manual of functions of remote controller and operation method Manual 1 of functions of remote controller 6.1.1 Temperature parameter The room setting temperature(Tpreset) The room ambient temperature (Tamb) 6.1.2 Basic Functions Once energized, the compressor should in no way be restarted unless after 3-minute time interval at least. For the first energization, the compressor will be started without 3-minute lag.
  • Page 11 Cooling +2℃ preset -2℃ preset Stop 6 min 6 min 4 min. 4 min. Compressor Outdoor fan Indoor fan low speed Stop 6.1.2.2.3 Protection Antifreeze Protection Upon meeting the cooling condition, if it is detected that the system is under antifreeze protection, the compressor and outdoor fan will be stopped,and the indoor fan will run at low speed.
  • Page 12 3.Other controls 1. Memory function Memory contents: Mode, up and down swing, Light, Setting temp., Setting fan speed, Ordinary setting Fahrenheit/Centigrade, after powered off, and powered on, it will run at the memory contents. If no timer setting function in last remote control order, the system will memorize the last remote control order, the system will memorize the last remote control order and work with last remote control setting.
  • Page 13 (6) Turbo function The turbo function is available in Cool and Heat modes. (7) Dry function Dry function is available in Cool and Dehumidifying modes. (8) Auto fan speed control In this mode, indoor fan can run with Hig, Mid, Low speeds. (9) Up and down swing control After powered on, the lower swing motor will firstly rotate the guide louver to position 0, close up the air outlet vent;...
  • Page 14 Manual 2 of functions of remote controller This manual is applicable to 18K, 24K models, the centigrade is used for the following function manual, if there will be the Fahrenheit degree, that will be TF= TCX1.8+32. 1. Temperature parameter The room setting temperature(Tpreset) The room ambient temperature (Tamb) Basic Functions Once energized, the compressor should in no way be restarted unless after 3-minute time interval at least for the first energization, the...
  • Page 15 DRY Modes When Tamb. Tpreset 2 , the unit will run under DRY cooling mode, in which case the compressor and outdoor fan will be started and the indoor fan will run at low speed. When Tpreset 2 Tamb. Tpreset 2 , the unit will run under Dry mode, in which case the indoor fan will keep run at low speed, the compressor and outdoor fan will be stopped after 6mins.
  • Page 16 If it is detected that the evaporator tube temperature is too high, the outdoor fan will be stopped. When the tube temperature resumes to normal, the outdoor fan will be restarted. Noise Silencing Protection If the unit is stopped by pressing ON/OFF, the reversal valve will be stopped after 2-minute l g; or 2 minutes w l l i be delayed upon mode switching.
  • Page 17 2hrs. 2hrs. above 1hr. Tpreset Tpreset Tpreset temp. Tpreset Turbo function The turbo function is available in Cool and Heat modes. Dry function Dry function is available in Cool and Dehumidifying modes. Auto fan speed control In this mode, indoor fan can run with Hig, Mid, Low speeds. Up and down swing control After powered on, the lower swing motor will firstly rotate the guide louver to position 0, close up the air outlet vent;...
  • Page 18 7 7 7 7 7 Dissassembly Procedures Dissassembly Procedures (09) Disassembly procedures for indoor unit Operating Procedures / Photos 1. Disassemble the front panel, filter Front Pane Screw Protect board Push the rotating shaft of front panel outsidely to put out it from the groove, screw off one screw on the display guard board, then take down the displayer connection wire, can take down the front panel.
  • Page 19 Operating Procedures / Photos 4. Disassemble the electric cover Screw off the screw, then press the clasps in by Screw till they loose, then lift up wards the electric cover. Electric cover Clasp 5. Disassemble the electric box Grounding wire Tube Sensor Screw off the grounding wire of the evaporator, remove...
  • Page 20 Operating Procedures / Photos 6. Disassembling the evaporator Screw off one screw which fix the connection pipe clamp. Screw Take off the connection pipe clamp. CAUTION: When repair, Carefully take out the evaporator and pay attention to protect the connecting pipe. Screws 7.
  • Page 21 (12) Disassembly procedures for indoor unit Operating Procedures / Photos 1. Disassemble the front panel, filter Front Pane Display Cover Open the front panel ,Push the filter upwards to unloose the clasp, and then pull out the two filters. Screw off one screw on the displayer box, take down the guard board then Screw disconnect the displayer connection...
  • Page 22 Operating Procedures / Photos 4. Disassemble the electric cover Press the clasps in by till they loose, then lift up wards the electric cover. Electric cover 5. Disassemble the electric box Temp Sensor Support Screw off the grounding wire of the evaporator, Grounding wire Tube Sensor remove the tube sensor and temp sensor support,...
  • Page 23 Operating Procedures / Photos 6. Disassembling the evaporator Screw off 4 screws fixing the left and right side of the evaporator, then elevate left side the evapora- tor to remove it backward. CAUTION: When repair, Carefully take out the evaporator and pay attention to protect the connecting pipe.
  • Page 24 (Conventional 09) Disassembly procedures for indoor unit Operating Procedures / Photos 1. Disassemble the front panel, filter Front Panel Electric Box Cover Push the rotating shaft of front panel outwards to unloose the clasp, and then pull out the front panel. Screw off the screws of the electric box cover, and take down the electric box cover.
  • Page 25 Operating Procedures / Photos 4. Disassemble the electric box cover Screw off the screw, then press the clasps in by till they loose, then lift up wards the electric cover Light Board and the light board. Screw Electric box cover 5.
  • Page 26 Operating Procedures / Photos 7. Disassembling the evaporator Screw off 1 pc screw fixing the connecting pipe Screw clamp, take down the connecting pipe clamp. CAUTION: When repair, Carefully take out the evaporator and pay attention to protect the connecting pipe. Screws 8.
  • Page 27 (Conventional 12) Disassembly procedures for indoor unit Operating Procedures / Photos 1. Disassemble the front panel, filter Front Panel Push the rotating shaft of front panel outwardly, to make it out of the groove, then can take down the front panel. Filter 2.
  • Page 28 Operating Procedures / Photos 4. Disassemble the Light Board and electric cover Screw off 1pc screw of light board, then can take down the light board. Light Board Electric cover 5. Disassemble the electric box Lossen the grounding wire of the evaporator, re- Temp Sensor Support Grounding wire move the tube sensor and temp sensor support,...
  • Page 29 Operating Procedures / Photos 7. Disassembling the evaporator Screw off 4 screws fixing the left and right side of the evaporator, then elevate left side the evapora- tor to remove it backward. CAUTION: When repair, Carefully take out the evaporator and pay attention to protect the connecting pipe.
  • Page 30 (09/12) Disassembly Procedures for Outdoor Unit Operating Procedures / Photos 1. Disassemble Big Handle Unscrew the screw fixing the big handle,and then remove it downwards to take it out. Big Handle Screw 2. Disassemble Top Cover Unscrew the 2 screws fixing left side of top cover and the 1 screw fixing the right side to remove the top cover.
  • Page 31 Operating Procedures / Photos 4. Disassemble Front Panel Unscrew the 5 screws fixing the panel and dextrorotate the front panel to pull it out from groove. Screws 5. Disassemble Right Side Plate Unscrew the 2 screws fixing electric box ,and then unscrew the 5 screws fixing the right side plate to remove it.
  • Page 32 Operating Procedures / Photos 7. Disassemble Axial Flow Fan Loosen the fastening nut fixing the axial flow fan Axial Flow Fan with a spanner, and then take out the nut, spring gasket and flap gasket in turn. 8. Disassemble Motor and Motor Support Unscrew the 4 screws fixing the motor to take out the motor,and then unscrew the 2 screws fixing the motor support to take it out.
  • Page 33 Operating Procedures / Photos 10. Disassemble Capillary Respectively unsolder the weld spots of main capillary and auxiliary capillary to take off the capillary. Capillary 11. Disassemble Gas and Liquid Valves Unscrew the two bolts fixing gas valve and liquid valve.Unsolder weld spots between gas valve and and air-return pipe to remove the gas valve.
  • Page 34 Failure and analysis Note: When replacing the controller, make sure insert the wire jumper into the new controller, otherwise, the running indicator off 3s, blink 15 times, (the dual eight will display C5) but cannot turn on the unit. The breaker trips at once when it Measure insulation resistance to ground to see if there is any leakage.
  • Page 35 Improper set of temperature Adjust set temperature If cooling (heating) load is Check the forecasted load of cooling (heating) proper heck and fill the leakage, then The refrigerant has leakage or is vacuumize it and supplement the re- insufficient frigerant as required Leakage between the high pres- Replace the compressor sure and the low pressure in-...
  • Page 36 The indoor fan motor is burned or breaks Replace the fan motor or the defective part. or has the heat protector malfunction. The built-in heat protector of the motor Replace the fan motor breaks frequently because the motor is abnormal. The fan does not run when it is set Make the correction connection based on the...
  • Page 37 Drainage pipe blocked or broken Change drainage pipe Water leakage Wrap of refrigerant pipe joint is not close Re-wrap and make it tight. enough. Fan of indoor unit contacts other parts. Adjust fan location. Foreign object in indoor unit Take out the foreign object. Adjust support washer of compressor, and Compressor shakes too much.
  • Page 38 PG motor locked protection H6: Probable reasons: 1. Air vents were blocked which may cause the fan speed is too slow; 2. Fan blade locked; 3. Motor locked; 4. Fan motor capacitor damaged; 5. Motor damaged (ordors, winding, open circuit or shortcircuit are not normal, when testing the winding, pls distinguish whether the motor body cause temperature is too high so that bring on the thermal protector starts up) 6.
  • Page 39 PARTS GUIDE KING SERIES ASH-09AK, ASH-13AK...
  • Page 41 Contents 04..…………………………………............ASH-09AK Indoor unit 06..…………………………………………………………………...…ASH-13AK Indoor unit 08..…………………………………………………………………..ASH-09AK Outdoor unit 10..………………………………………………………………..ASH-13AK Outdoor unit...
  • Page 42 Explosive view and spare parts list of indoor unit ASH-09AK...
  • Page 43 Updated Price Description Part Code Date Rank Part code ASH-09AK Indoor Unit Wall-Mounting Frame 01252220 Rear Case 222020572 Evaporator Pipe Cover 06122001 Drainage Pipe 05230014 Pipe Clamp 24242004 Cross Flow Fan 10352001 Fan Bearing Ring of Bearing 76512203 Water Tray 2018205201 Swing Louver 10512079...
  • Page 44 Explosive view and spare parts list of indoor unit ASH-13AK...
  • Page 45 Updated Price Description Part Code Date Rank Part code ASH-13AK Indoor Unit Wall-Mounting Frame 0125221701 Rear Case 22202451 Drainage Pipe 05230014 Cross Flow Fan 10352012 Fan Bearing 76512210 Ring of Bearing 76512206 Decoration Plate 20192023 Water Tray 201824263 Swing Louver 10512110 Left Linkage Lever 10582045...
  • Page 46 Explosive view and spare parts list of outdoor unit ASH-09AK...
  • Page 47 Updated Price Description Part Code Date Rank Part code ASH-09AK - Outdoor Unit Front Grill 22413431 Axial Flow Fan 10333004 Front Plate 01533012 Metal Base 01203622P 4-way rever -sing valve compone 03023792 4-way valve 43000402 4-way valve coil 43000400 Capillary Assy 030036883 Compressor ASG102CV-B7AT 00100423...
  • Page 48 Explosive view and spare parts list of outdoor unit ASH-13AK...
  • Page 49 Updated Price Description Part Code Date Rank Part code ASH-13AK - Outdoor Unit Front Grill 22413431 Nut M6 70310131 Axial Flow Fan 10333004 Front Plate 01533012 Metal Base 012032292 4-way Valve 430004032 4-way Valve Coil 43000400 Compressor QXA-133uB030 00120223 Overload Protector built in 自...

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