Geokon 8025 Instruction Manual

Multi-channel datalogger
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Instruction Manual
Model 8025
(Micro-800)
Multi-Channel Datalogger
No part of this instruction manual may be reproduced, by any means, without the written consent of Geokon, Inc.
The information contained herein is believed to be accurate and reliable. However, Geokon, Inc. assumes no responsibility for
errors, omissions or misinterpretation. The information herein is subject to change without notification.
Copyright © 2015-2017 by Geokon, Inc.
(Doc Rev L, 3/12/18)

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Summary of Contents for Geokon 8025

  • Page 1 (Micro-800) Multi-Channel Datalogger No part of this instruction manual may be reproduced, by any means, without the written consent of Geokon, Inc. The information contained herein is believed to be accurate and reliable. However, Geokon, Inc. assumes no responsibility for errors, omissions or misinterpretation.
  • Page 3 Upon examination by Geokon, if the unit is found to be defective, it will be repaired or replaced at no charge. However, the WARRANTY is VOID if the unit shows evidence of having been tampered with...
  • Page 5: Table Of Contents

    ............................... 9 TORAGE C.3 D ............................10 TORAGE XAMPLE APPENDIX D. SYSTEM WIRING ..........................11 D.1 CR800 W (8025-2, 8025-3 8025-4) ...................... 11 IRING D.2 AVW200 W (8025-2, 8025-3 8025-4) ....................11 IRING D.3. CR800 W (8025-5)............................. 11 IRING D.4 RS-232 C ..........................
  • Page 6 APPENDIX E. LOGGERNET QUICK START GUIDE ....................14 E.1 O ................................14 VERVIEW E.2 G ..............................14 ETTING TARTED E.2.1 Program Files ............................14 E.2.2 Connection Setup ............................14 E.2.3 Connecting to the Datalogger ........................17 E.3 M ........................18 ODIFYING THE ATALOGGER ROGRAM...
  • Page 7: Overview

    8032 Manual for more information). The standard model 8025-4 and 8025-5 dataloggers are identical to the model 8025-2, but are configured for 32 VW gages only (8025-4) or 32 Thermistors only (8025-5). The standard model 8025-3 Micro-800 datalogger can support two internal 16 channel Multiplexers and has 32 cable entries.
  • Page 8: Installation

    3. INSTALLATION The recommended method of installation involves attaching the enclosure (MICRO-800) to a fixed structure, such as a wall, in an upright position (Figure 1). Mounting dimensions shown in inches: Figure 1 - Dimensions 3.1 Turning on Power After the Datalogger is installed the charger can be plugged into the AC mains and the On/Off switch S1 on the Charge Regulation circuit board switched to the “On”...
  • Page 9: Earth Ground

    3.2 Earth Ground An earth grounding lug is supplied on the exterior of the Micro-800 enclosure to connect the system to earth ground (Figure 3). A grounding rod can be driven (or other suitable attachment to earth utilized) to ground the system and provide a path to earth for protection against a lightning strike or other transient voltage.
  • Page 10: Battery Maintenance

    If the internal Lead Acid Battery has failed it is recommend that the unit be returned to the factory for service by Geokon personnel. However, with skilled personnel and appropriate tools, it is possible for the user to replace the battery. Consult the factory for information.
  • Page 11: Troubleshooting

    6. TROUBLESHOOTING This section will NOT attempt to cover all possible problems that could be encountered in the course of Datalogger operations. Consult the factory if other problems arise or remain unresolved.  Cannot communicate with the Datalogger. Suggestions: The wrong communication cables are being used or the cables in use are defective. Consult Appendix D.3 to verify cable pinout.
  • Page 12  The Datalogger will not operate on external power. Suggestions: The external voltage supply is below operating limits. If the external source is a battery, charge it. If it’s a power supply, check the output with a voltmeter. The external power or battery fuse is blown (Section 5.5). ...
  • Page 13: Appendix A. Specifications

    APPENDIX A. SPECIFICATIONS A.1 CR800 Measurement and Control Module Power requirements: 9.6 to 16 VDC Analog measurement current drain: 27.6 mA Processing current drain: 16.2 mA Quiescent current drain: .6 mA Operating temperature: -25 to +50 C Processor: Hitachi H8S 2322 Memory: 2Mb ROM, 4Mb RAM Storage capacity: 2,000,000 Final Storage Locations Real time clock accuracy: 3 minutes per year...
  • Page 14: Control Ports

    A.1.4 Control Ports Configuration: Four digital I/O ports Input/output resistance: 100k/330, respectively Input “high” level: 3.8 V to 5.3 V Input “low” level: -0.3 V to 1.2 V Output “high” level: 5 V 0.1 V Output “low” level: <0.1 V A.2 AVW200 Vibrating Wire Interface (See AVW200 Manual for complete specifications) Power requirements: 9.6-16 VDC...
  • Page 15: Appendix C. Data Storage

    APPENDIX C. DATA STORAGE C.1 Input Locations Default explanations for the Input/Final Storage location usage in MultiLogger unless user configured: Input Storage # Label Explanation Logger ID Datalogger ID 1-9999 Year Year when last readings taken JulianDay Julian Day (1-365) when last readings taken Time-HHMM Time (24 hour) when last readings taken Seconds...
  • Page 16: Data Storage Example

    C.3 Data Storage Example If data is stored once a minute: Minutes Hours Days Total Arrays 1 Multiplexer Overwrite Time: 20,685 344.8 14.4 20,700 2 Multiplexer Overwrite Time: 12,244 204.1 12,257 3 Multiplexer Overwrite Time: 8,722 145.4 8,686 7,633 127.2 6,701 4 Multiplexer Overwrite Time: 5 Multiplexer Overwrite Time:...
  • Page 17: Appendix D. System Wiring

    APPENDIX D. SYSTEM WIRING D.1 CR800 Wiring (8025-2, 8025-3 and 8025-4) CR800 MUX 1 MUX 2 AVW200 SDI- CR800 Description Connections Interface Interface Power Cable Cable Interface Cable Cable Green & Black Green & Black Analog Ground Blue Blue 12 VDC Output Blue’s Black...
  • Page 18: Rs-232 Connector Wiring

    * NOTE: The Thermistor is read using Single Ended Channel 2 and Excited with VX1 through a bridge completion circuit. D.4 RS-232 Connector Wiring 10-Pin Bendix Color Description White Ground Green Transmit Orange Receive Yellow Blue Violet D.5 Charger Wiring Description Wire Color Charger + (14-22 VDC Input)
  • Page 19: Fuses

    D.7 Fuses Fuse Description 12VDC Auxiliary 1 12VDC Auxiliary 2 12VDC Auxiliary 3 External Battery Battery D.8 Multiplexer Connector Wiring 10-Pin Color Description Bendix Brown Vibrating Wire + Vibrating Wire - Orange Thermistor + Yellow Thermistor - Green Analog Ground Blue +12 VDC Violet...
  • Page 20: Appendix E. Loggernet Quick Start Guide

    Data stored in the Datalogger memory. LoggerNet is designed to be used with Geokon Micro-1000 and Micro-800 Dataloggers reading Vibrating Wire and MEMS tilt sensors. Other configurations and sensor outputs are available upon request. Geokon provides the user with a generic Start Program to simplify acquiring Data without the need to be proficient in Campbell Scientific CRBasic programming code.
  • Page 21 By default, the EZ View of the Setup Screen is displayed. To change the viewing method press the “Std View” icon at the top right of the Setup Screen. This Quick Start will show the “Std View” of the Setup Screen. To add a communication port, press “Add Root” button.
  • Page 22 Select “ComPort” under the “Network Map”, select the communications port to connect to the Datalogger in “ComPort Connection”. “C ” ONDITIONAL T MAY BE NECESSARY TO PRESS OMMUNICATIONS NABLED OPEN THE OMMUNICATIONS , USB NUMBERS VARY WITH COMPUTER DEVICES AND SERIAL ADAPTERS EFER TO THE COMPUTER DEVICE MANAGER IF UNSURE OF WHICH NUMBER TO USE...
  • Page 23: Connecting To The Datalogger

    E.2.3 Connecting to the Datalogger With the LoggerNet Launch Menu open, hover over “Main” and press “Connect”. Select the Datalogger to communicate with under “Stations” and press the “Connect” button.
  • Page 24: Modifying The Datalogger Program

    E.3 Modifying the Datalogger Program Navigate to the Include(.DLD) file on the end user’s computer C:\Campbellsci\CRBasicEditor. Optional changes to Scan Interval, Zero Readings, Gage Factors and Alias names can be made by opening the Include(.DLD) file with Notepad. Each Datalogger configuration has a unique Include(.DLD) file.
  • Page 25 Temperature Zero Readings & Thermal Factors: EMPERATURE ERO AND HERMAL ACTORS ARE USED FOR TEMPERATURE CORRECTION EMPERATURE CORRECTION MAY BE USED TO COMPENSATE FOR CHANGES IN ’ A GAGE S READINGS DUE TO TEMPERATURE CHANGE EMPERATURE EFFECT ON READINGS VARIES ON DIFFERENT MODELS OF GAGES AND TEMPERATURE CORRECTION IS OFTEN NOT REQUIRED EPENDING ON THE GAGE MODEL TEMPERATURE CORRECTION MAY NOT BE AVAILABLE AND SOME GAGE MODELS REQUIRE A DIFFERENT FORMULA TO COMPENSATE...
  • Page 26: Uploading Files

    AVE THE NCLUDE FILE IF MODIFIED E.3.2 Uploading Files The Include.DLD file must be saved when modified. After modification, the Include.DLD must be sent to the Datalogger using the File Control Menu in the LoggerNet Connect Screen. The Main (.CR8/CR1) program file must be sent to the Datalogger each time the Include.DLD file is updated.
  • Page 27 Select DLD file type to make the Include(.DLD) file visible in C:\Campbellsci\CRBasicEditor. Uncheck “Run Now”, the Include(.DLD) file cannot run the Datalogger.
  • Page 28 Sending the Main program file (.CR8/CR1): To send the Main(.CR8/CR1) CRBasic Program from the “Connect Screen” press “Send” and select the Main(.CR8/CR1) program file in C:\Campbellsci\CRBasicEditor. (.DLD) (.CR8/CR1) ATALOGGER HAS A UNIQUE NCLUDE FILE When sending the Main(.CR8/CR1) program file through the “Connect Screen” the program runs automatically.
  • Page 29: Data Handling

    E.4 Data Handling E.4.1 Data Collection Configuration With the Launch Menu open, hover over “Main” and press “Setup” from the resulting list of applications. Select the Datalogger “CR1000”/“CR8000Series”, “Data Files” tab then select “Table1”. Dataloggers can be renamed by pressing “Rename” button. Renaming the Datalogger affects the name of the Data file.
  • Page 30: Live Monitoring

    E.4.2 Live Monitoring With the LoggerNet Launch Menu open, hover over “Main” and press “Connect”. Once the program is running, most current readings can be viewed under “Table1” of the “Table Monitor” and “Num Display”. “Graphs” can also be used to view live and historical Data.
  • Page 31: Collecting Data

    E.4.3 Collecting Data Pressing “Collect Now” collects and stores Data on the computer. After collecting Data a “Data Collection Results” screen will open. LEASE SEE OGGER ANUAL FOR MORE SPECIFIC DETAILS REGARDING USE OF THE SOFTWARE...
  • Page 32: Appendix F. 8032 Multiplexer Manual

    The following Appendix includes excerpts from the Model 8032 Multiplexer manual that apply to the Micro-800. A complete version of the Model 8032 Multiplexer Manual can be found at WWW.GEOKON.COM. F.1 THEORY OF OPERATION The Model 8032 Terminal Board and Multiplexer expands the number of channels that can be read by the MICRO-800 Datalogger, MICRO-1000 Datalogger or GK-403 Vibrating Wire Readout Box.
  • Page 33 Supported switching arrangements: Multiplexer/Terminal Board GK-403 or Sensor #16 CR800/CR1000 Microcontroller Sensor Shield GROUND GROUND Relay Control RESET RESET CLOCK CLOCK COM HI 1 COM LO 1 COM HI 2 COM LO 2 Sensor #1 Sensor Shield 16 Channel Switching Block Diagram The 16 channel four wire switching configuration is typically used to multiplex four wire sensors such as resistance strain gage load cells.
  • Page 34 Multiplexer/Terminal Board GK-403 or Sensor #32 CR800/CR1000 Microcontroller Sensor Shield GROUND GROUND Relay Control RESET RESET CLOCK CLOCK COM HI COM LO Sensor #1 Sensor Shield 32 Channel Switching Block Diagram The 32 channel two wire switching configuration is typically used to multiplex two wire sensors such as a vibrating wire pressure transducers, thermistors or thermocouples.
  • Page 35: Micro-800/Micro-1000 Mode Of Operation

    The figure below illustrates the DIP switch SW2 for switching between a GK-403 or Datalogger application. “DATALOGGER”” is the default SW2 position: GK-403 DATALOGGER GK-403/DATALOGGER Selection F.2 MICRO-800/MICRO-1000 Mode of Operation The MICRO-800 and MICRO-1000 (which respectively utilize a CR800 and CR1000 controller, manufactured by Campbell Scientific, Inc.
  • Page 36: Wiring

    Reset Clock Pulse 1 Pulse 2 Pulse 32 No Channel Channel 1 Channel 2 Channel 32 No Channel Selected Selected Selected Selected Selected Timing: T1 = 50 mSec (min) T2 = 2 mSec (min) T3 = 2 mSec (min) 32 Channel MICRO-800/MICRO-1000 Channel Selection Timing F.3 WIRING The enclosure has cable entries for passing the instrument cables to the terminal board.
  • Page 37 Terminal Vibrating Wire Thermistor Thermocouple Board VW Sensor #1 Thermistor #1 Thermocouple #1 VW Sensor #1 Thermistor #1 Thermocouple #1 VW Sensor #2 Thermistor #2 Thermocouple #2 VW Sensor #2 Thermistor #2 Thermocouple #2 Shield Drain Wires Shield Drain Wires from Sensors 1&2 from Thermistors 1&2 VW Sensor #3...
  • Page 38 The figure below depicts the terminal board to which gage connections are made. If the terminal board is equipped with manual switches, connectors J1 and J2 will have ribbon cables that are connected to the switch boards. Terminal Blocks T1/2 to T31/32 are for the gage connections. T1/2 T9/10 T17/18...
  • Page 39: Model 8032-27 And Load Cell Wiring

    Green Blue * White's black and Green wires are switched on Geokon three gage VW load cells prior to serial number 3313. Common Conductor Chart The following wiring chart details the connections between the load cell and 8032-27 with the...
  • Page 40: Troubleshooting

    F.5 TROUBLESHOOTING Below are some commonly experienced problems along with possible remedial action. Contact the factory if any problem remains unresolved or additional help is required. A particular channel on the multiplexer appears to be malfunctioning.  Check sensor connections on the terminal board. Clean if corrosion exists. ...
  • Page 41: Tripolar Plasma Surge Arrestor

    Operate Time: 5 msec Max. Release Time: 5 msec Switching Life: 5 x 10 operations (mechanical) 2 x 10 operations (electrical @ 30W) Ambient Temperature: 40 to +70 C F.6.3 Tripolar Plasma Surge Arrestor Nominal DC Breakdown Voltage: 230V Surge Life: 100 (10/1000 ms pulse @ 200 A) Maximum Surge Current: 5 kA per side (8/20 s pulse) ...
  • Page 42: Connector And Cable Wiring

    F.7 CONNECTOR AND CABLE WIRING Inside 10 Pin Description 8032-5 (TAN) Cable Color Bendix Wire Color Brown COM HI 1 White COM LO 1 White's Black Orange COM HI 2 (16 channel) Yellow COM LO 2 (16 channel) Red's Black Shield Drain Wires –...
  • Page 43: Daisy Chain Operation

    F.8 DAISY CHAIN OPERATION Up to 8032’s may be ”daisy chained” together using a common RESET and CLOCK control line. This may be advantageous in situations where either there are not enough control ports available on the Micro-800/MICRO-1000 datalogger for the number of multiplexers desired, or to reduce the number of cables required to implement a large multichannel system.
  • Page 44 Micro-800/1000 Datalogger Reset Clock Reset Clock Multiplexer #1 MUX1 VW Gages 1-32 SW1 SETTING: OFF OFF OFF Reset Clock Multiplexer #2 VW Gages 33-64 MUX2 SW1 SETTING: OFF OFF ON Reset Clock Multiplexer #3 VW Gages 65-96 MUX3 SW1 SETTING: OFF ON OFF Daisy chain Configuration...
  • Page 45: Maximum 8032-5 (Tan Cable) Cable Lengths

    F.9 MAXIMUM 8032-5 (TAN CABLE) CABLE LENGTHS The 8032 Multiplexer is a low power device, that when combined with a Micro-800 or Micro- 1000 Datalogger can be physically located at a considerable distance from that Datalogger. Still, there are limits to the maximum distance – mostly due to the voltage dropped by the 8032-5 MUX cable over its length.
  • Page 46: Mems Sensor To Multiplexer Wiring

    F.10 MEMS SENSOR TO MULTIPLEXER WIRING Up to sixteen Uniaxial MEMS sensors are connected to the Canary six wire Multiplexer through the weather tight strain relief fittings mounted to the Datalogger enclosure; with the final connection made to the terminal blocks mounted on the Multiplexer. Each terminal block, or Multiplexer channel, consists of seven clamp connections.

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Micro-800

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