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IDD Processing & Packaging SQUIRE PLUS 2 Operation Manual

2-head washer / filler
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Address: 5450 Tech Circle, Moorpark, CA 93021 Tel: (805) 529-9890 Fax: (805) 529-9282
SQUIRE "PLUS 2"
2-H
O
C
: May 29, 2015
REATED
R
: 1.3
EVISION
PROCESS & PACKAGING, INC.
W
EAD
ASHER
PERATIONS
(Image shows Fill-by-Weight and Double-Doser options)
/ F
ILLER
M
ANUAL

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Summary of Contents for IDD Processing & Packaging SQUIRE PLUS 2

  • Page 1 PROCESS & PACKAGING, INC. Address: 5450 Tech Circle, Moorpark, CA 93021 Tel: (805) 529-9890 Fax: (805) 529-9282 SQUIRE “PLUS 2” ASHER ILLER PERATIONS ANUAL (Image shows Fill-by-Weight and Double-Doser options) : May 29, 2015 REATED : 1.3 EVISION...

  • Page 2: Table Of Contents

    QUIRE PERATIONS ANUAL TABLE OF CONTENTS INTRODUCTORY STATEMENTS PREFACE .......................... DISCLAIMER ........................CONFIDENTIALITY AND COPYRIGHTS ................SAFETY OPERATIONAL SAFETY NOTES ..................SYSTEM PROCEDURES & OPERATIONS SERVICES ......................... “P 2” S ......................QUIRE ERVICES “P 2” D ......................QUIRE RAINAGE ......................OUBLE OSER PTION...
  • Page 3 QUIRE PERATIONS ANUAL 17. MECHANICAL ........................& A ................MERICAN ANKEY ALVE LOWS – I & M ..............ALVE NSTALLATION AINTENANCE ANUAL ..........................ROCESS ALVE ..........................OLENOID ALVE ..........................INCH ALVE .......................... OSING ....................LOAT ALVE ROPORTIONER ................... DJUSTABLE INGLE TAGE NJECTORS –...

  • Page 4: Introductory Statements

    SQUIRE PLUS 2 OPERATIONS MANUAL INTRODUCTORY STATEMENTS PREFACE This system has been designed as a self-contained and reliable automatic keg processing machine. Although kegs are loaded and unloaded manually, all washing, sanitizing, and filling operations are fully automatic for consistent high quality results.

  • Page 5: Safety

    SQUIRE PLUS 2 OPERATIONS MANUAL SAFETY OPERATIONAL SAFETY NOTES EMERGENCY STOP / MANUAL PROCESS STOPS To STOP the process sequence at any time for each of the process heads, use the Manual Stop Process Buttons, located on the system Control Panel.

  • Page 6: System Procedures & Operations

    SQUIRE PLUS 2 OPERATIONS MANUAL SYSTEM PROCEDURES & OPERATIONS SERVICES “P 2” S QUIRE ERVICES UPPLY RESSURE ONSUMPTION ONNECTION 30 PSIG 20 SCFM 1.75 SCFM 3/4" N/B Hose 22.23 PSIG 20 SCFM 1.25 SCFM 3/4" N/B Hose URGE 55 PSIG 15 GPM 1.5 SCFM...

  • Page 7: Squire "Plus 2" Drainage

    SQUIRE PLUS 2 OPERATIONS MANUAL “P 2” D QUIRE RAINAGE Page 8 PROCESS & PACKAGING, INC. www.iddeas.com...
  • Page 8 SQUIRE PLUS 2 OPERATIONS MANUAL REVENTING RESSURE IN RAIN INES The following model is the IDD suggested method of process and packaging plant drainage for designated non-wet area locations to prevent back pressure within the drain lines. This method allows enough air-behind-water to prevent backups with 3/4" drain pipes to enter a 2”...

  • Page 9: Double Doser Unit Option

    SQUIRE PLUS 2 OPERATIONS MANUAL OUBLE OSER PTION DOUBLE DOSER UNIT OPTION #: MS 50030 DOSERS TO DOSE ACID AND CAUSTIC INTO THE DETERGENT TANK FOR ALTERNATING YOUR KEG WASHING REGIME IN ORDER TO RID KEGS OF HEAVY PROTEINS AND CALCIUM BUILD UP.

  • Page 10: Suggested Components

    SQUIRE PLUS 2 OPERATIONS MANUAL UGGESTED OMPONENTS Water, oil, and random particles are the natural enemies of perfectly prepared compressed air. They will have an adverse effect on components and cost additional energy. In order to improve process reliability and machine availability, start by first analyzing the compressed air supply in detail from source.
  • Page 11 SQUIRE PLUS 2 OPERATIONS MANUAL RESSURE URGE • It is suggested that 1" regulators are fitted within 10 feet of the machine and a 3/4" or 1” I/D line is run between the regulator and machine. • A minimum 3/4" supply line set at 100 should run to the 1”...
  • Page 12 SQUIRE PLUS 2 OPERATIONS MANUAL Dryers An Air Dryer will remove moisture from compressed air to a certain degree of dryness and this is referred to as Pressure Dew Point. Different types of dryers can achieve different dew points and, for the most part, the drier the air needs to be, the more expensive it is to dry.
  • Page 13 SQUIRE PLUS 2 OPERATIONS MANUAL Back To TOC PROCESS & PACKAGING, INC. www.iddeas.com...

  • Page 14: Specifications

    SQUIRE PLUS 2 OPERATIONS MANUAL SPECIFICATIONS Output is subject to keg size, keg valve style, and wash sequence used. Use the charts below as an internal reference by inserting your specific optimum and acceptable values. This becomes the bench mark in the future of your production.

  • Page 15: Cycle Times

    SQUIRE PLUS 2 OPERATIONS MANUAL CYCLE TIMES “P 2” S QUIRE EQUENCE IMES Oxine Machine With Allen Bradley PLC EGULAR EQUENCE EQUENCE Wash Water Pre-soak 3 sec. 3 sec. Air Purge Pre-soak Event Event Wash 1 Water (pulse on long seq.) 7.5 sec.

  • Page 16: Simplified Start-Up And Shut-Down Procedures

    SQUIRE PLUS 2 OPERATIONS MANUAL SIMPLIFIED START–UP AND SHUT–DOWN PROCEDURES Refer to Sections #9 and #10 for more detailed steps. TART 1. Turn on the C power supply ONTROL 2. Open fresh water supply to S TERILANT OSING 3. Fill the D with cold or 120°...

  • Page 17: Keg Washing & Filling Procedures

    SQUIRE PLUS 2 OPERATIONS MANUAL KEG WASHING & FILLING PROCEDURES This section demonstrates the customer operation, without the PLC processes, so that Operator-only commands are clear. If you need trouble-shooting help to understand what is going on with the valves and PLC control, specifically, then you need to read A B –...
  • Page 18 SQUIRE PLUS 2 OPERATIONS MANUAL 3. Turn on the machine air, air purge, CO or Nitrogen, and Product supply 4. Set up the wash tank for either Acid or Caustic detergent concentrations: • Acid: 50/50 blend of Phosphoric/Nitric cleaning agent at 0.3-0.5% v/v •...
  • Page 19 SQUIRE PLUS 2 OPERATIONS MANUAL 8. Set Sequence Select knob on side of Control Panel to 1 , or 2 , for dirtier kegs (Short wash) (Long wash) The Long Wash rinses and cleans for longer than the Short Wash (See S 7 –...
  • Page 20 SQUIRE PLUS 2 OPERATIONS MANUAL b. Lean keg top against padded rack bar c. Pull the wash coupler off the cleaning cup and attach to the keg • Half-turn counter-clockwise and lift, then push with a half-turn clockwise to secure d.
  • Page 21 SQUIRE PLUS 2 OPERATIONS MANUAL 11. Start the detergent pump from Main Control Panel (top) by switching to ON 12. Press S on the Control Panel Washer button to start the Controller / PLC process: TART PROCESS & PACKAGING, INC.
  • Page 22 SQUIRE PLUS 2 OPERATIONS MANUAL a. The Wash S lamp turns on EQUENCE b. The PLC Wash sequences occur . You may see indicator lights and yellow valve indicators switch several times during this process c. The Wash S lamp turns off at PLC process end EQUENCE 13.
  • Page 23 SQUIRE PLUS 2 OPERATIONS MANUAL 14. Unhook the Wash Coupler from the keg: a. Pull trigger and lift the handle until it’s fully in the up position b. Twist counter-clockwise and lift to unlock from keg (Partially pressurized Oxine solution will spray from connection, so do this slowly or lay it against the padded strut.
  • Page 24 SQUIRE PLUS 2 OPERATIONS MANUAL 15. Cap the washed and pressurized keg and store or fill, as needed 16. After an hour of washing, check the Ph. Levels in the Detergent Tank. You may need to drain some diluted detergent to maintain proper Ph. levels by doing the following: a.

  • Page 25: End O F Day Cleaning

    SQUIRE PLUS 2 OPERATIONS MANUAL LEANING 1. The End-Of-Day process begins 2. Turn off detergent pump and sterilant supply 3. Turn off the machine water, CO or Nitrogen, Air purge, and product supplies 4. Empty Detergent Tank by opening both Bleed and Drain valves 5.

  • Page 26: Keg Filling

    SQUIRE PLUS 2 OPERATIONS MANUAL ILLING For first-time users who have the F option, read the F EIGHT EIGHT PERATIONS ANUAL before continuing this section. 1. Attach Product 1.5” Bright Tank Hose to the Product Pump 2. Ensure the Control Panel Rack/CIP switch is set to RACK PROCESS &...
  • Page 27 SQUIRE PLUS 2 OPERATIONS MANUAL 3. Ensure the Drain valve is open and CIP Return valve is closed (CIP hose shown attached, below) 4. Place a keg upright on the floor, a pallet, or the weight sensor PROCESS & PACKAGING, INC.
  • Page 28 SQUIRE PLUS 2 OPERATIONS MANUAL 5. Place Product filling coupler on keg and depress the handle while pushing down, until it’s in the locked down position (Handle in fully down positions opens to keg) 6. Press Racker Start button •...
  • Page 29 SQUIRE PLUS 2 OPERATIONS MANUAL 7. The Product Pump turns on and Product valve opens, filling the keg 8. Set Back Pressure Regulator (FOB) to pressure desired, + 20 psi (e.g. If 15 is needed, set to 35) • The regulator only functions during a fill. Once set, it should maintain proper pressure •...
  • Page 30 SQUIRE PLUS 2 OPERATIONS MANUAL 9. Racker Drain turns off and FOB turns on after a delay , to vent back pressure CO (about five seconds) (Arrows Indicate air pressure in and air out) 10. Product fills the keg (Hissing may be heard from the Fill Drain as the product displaces CO from the keg) PROCESS &...
  • Page 31 SQUIRE PLUS 2 OPERATIONS MANUAL 11. When the Infrared Liquid Sensor detects product in the Drain Pipe, the Product Pump is stopped, Product and FOB valves are closed, and the Racker Drain turns on Note: For systems with the optional weight sensor, the pre-set keg weight trips the filler to stop the process.
  • Page 32 SQUIRE PLUS 2 OPERATIONS MANUAL CAVENGE EQUENCE 14. Press the SCAV button on the Main Panel 15. SCAV valve opens and Racker Drain valve turns off. CO blows left-over product out of fill hose, coupler, and overflow hose, through the drain pipe PROCESS &...
  • Page 33 SQUIRE PLUS 2 OPERATIONS MANUAL 16. SCAV stops after a pre-set time 17. SCAV valve closes and Racker Drain turns on 18. Racker Drain remains open for two more seconds, to depressurize coupler and hoses (no blowback) 19. Remove Product Coupler with a half-turn counter-clockwise and secure to Product Cup 20.
  • Page 34 SQUIRE PLUS 2 OPERATIONS MANUAL EJECTED CCURRENCE This does not happen often and is typically an issue with the Infrared Liquid Sensor, as described in T ROUBLESHOOTING 1. The PLC stops, “rejecting” the current keg, and ending the entire sequence 2.

  • Page 35: Cleaning In Place (Cip) Procedure

    RODUCT ILLING This process cleans only the product side routes. Perform this when first using the Squire Plus 2 and whenever the product filling side requires cleaning. Cleaning the pipes removes scum, scale, or any residuals that may have formed on the interior.

  • Page 36: Exterior Cleanup

    SQUIRE PLUS 2 OPERATIONS MANUAL XINE LUSH 14. Attach Oxine to the Product pump and Prime the system with 50 ppm Oxine in water 15. Flush residual detergent and sanitize the system: a. Close the CIP Return Valve (first pipe and valve) b.

  • Page 37: Planned Maintenance

    SQUIRE PLUS 2 OPERATIONS MANUAL 11. PLANNED MAINTENANCE Performing the following inspections can prevent many issues. Be sure to turn off the water supply before servicing the system and be sure that replacement parts have been installed according to supplied drawing specifications.

  • Page 38: Quality Control

    SQUIRE PLUS 2 OPERATIONS MANUAL 12. QUALITY CONTROL Quality Control (QC) is a system of maintaining set standards, by testing output samples against specifications. Continued inspection and corrective actions will maintain the desired level of quality in the Product and reduce manufacturing errors.
  • Page 39 SQUIRE PLUS 2 OPERATIONS MANUAL D – CIP S EQUENCE Perform these steps at least once a week, to ensure quality control. 1) Perform a CIP sequence 2) Check the following to ensure that cleaning operation frequencies are effective and adequate:...

  • Page 40: Keg Line Quality Assurance

    SQUIRE PLUS 2 OPERATIONS MANUAL UALITY SSURANCE QC/Sampling Coupler Used for removing samples from the keg under aseptic conditions American Sankey QC/Sampling Coupler: SA 35336 European Sankey QC/Sampling Coupler: SA 35266 Funnel Coupler Used for inserting samples into the keg under aseptic conditions...

  • Page 41: Oxine Cleaning/Sanitizing

    SQUIRE PLUS 2 OPERATIONS MANUAL 13. OXINE CLEANING/SANITIZING XINE ILUTION If you must dilute Oxine manually, without a titration kit, the following information will be helpful. These figures are applicable with Oxine that has been activated within 48 hours of dilution with a food grade acid at 2.5 to 3 pH.

  • Page 42: Oxine & Purogene Sanitizer Suggested Uses

    SQUIRE PLUS 2 OPERATIONS MANUAL & P XINE UROGENE ANITIZER UGGESTED The following information is offered as suggested uses of Oxine and Purogene and is not intended to be definitive or accurate for all applications. IDD Process & Packaging, Inc. does not accept any liability for the use or application of Oxine or Purogene.
  • Page 43 SQUIRE PLUS 2 OPERATIONS MANUAL IDD recommends that the chlorine "low range" (0.05 to 16ppm) tube be used to monitor gas levels. These tubes readily detect and measure all types of inorganic chlorine. Uses In Brewing The brewing uses for stabilized ClO...
  • Page 44 SQUIRE PLUS 2 OPERATIONS MANUAL water zones) of the pasteurizer. A 20 to 30 ppm solution is normally adequate and safe on equipment Tank-Truck Washing: As in the typical use for tank washing and sanitizing, stabilized ClO can be used for the sanitization and cleanup of bulk tankers and related pipes and hoses.

  • Page 45: Cio2 Activation

    SQUIRE PLUS 2 OPERATIONS MANUAL CTIVATION CTIVATE ONCENTRATE Since ClO in concentrate is in a stabilized form, it must be "activated" before use, but this must be performed in a well ventilated area. Activate Oxine by adding acid to lower the pH to below 5 pH. Activation can be verified by a corresponding color change of the concentrate from clear to yellow/green.

  • Page 46: Oxine Material Safety Data Sheet

    SQUIRE PLUS 2 OPERATIONS MANUAL XINE ATERIAL AFETY HEET PROCESS & PACKAGING, INC. www.iddeas.com...
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  • Page 51 SQUIRE PLUS 2 OPERATIONS MANUAL Back To TOC PROCESS & PACKAGING, INC. www.iddeas.com...

  • Page 52: System Detail Information

    SQUIRE PLUS 2 OPERATIONS MANUAL SYSTEM DETAIL INFORMATION 14. PLANT LAYOUT QUIRE AYOUT Back To TOC PROCESS & PACKAGING, INC. www.iddeas.com...

  • Page 53: Flow Diagram

    SQUIRE PLUS 2 OPERATIONS MANUAL 15. FLOW DIAGRAM Back To TOC PROCESS & PACKAGING, INC. www.iddeas.com...

  • Page 54: Electrical

    SQUIRE PLUS 2 OPERATIONS MANUAL 16. ELECTRICAL Important Electrical Notes: • Customer to supply local disconnect and ground fault device • A surge protection device for the system’s power supply is highly recommended • During installation, all electrical connections must to be securely fastened before power is turned on PROCESS &...
  • Page 55 SQUIRE PLUS 2 OPERATIONS MANUAL SQUIRE PLUS 2 MCC PANEL 230V-1PH-60HZ SUPPLY J.G. 12/13/04 ME F 00183 O.M. 8/24/13 NONE NOTE: MAIN DISCONNECT & FEEDER CIRCUIT PROTECTION PROVIDED BY OTHERS. Back To TOC PROCESS & PACKAGING, INC. www.iddeas.com...

  • Page 56: Mechanical

    SQUIRE PLUS 2 OPERATIONS MANUAL 17. MECHANICAL & A MERICAN ANKEY ALVE LOWS Back To TOC PROCESS & PACKAGING, INC. www.iddeas.com...

  • Page 57: Ares Valve - Installation & Maintenance Manual

    SQUIRE PLUS 2 OPERATIONS MANUAL – I & M ALVE NSTALLATION AINTENANCE ANUAL Features The 2/2 Assured Automation Angle Valves are pneumatically operated and extremely reliable. They guarantee a high number of working cycles, bubble tight sealing, and are equipped with a self- lubricating and self-adjusting plug-stem set that automatically adjusts itself as it wears.
  • Page 58 SQUIRE PLUS 2 OPERATIONS MANUAL Functional Diagrams PROCESS & PACKAGING, INC. www.iddeas.com...
  • Page 59 SQUIRE PLUS 2 OPERATIONS MANUAL AINTENANCE AFETY Before starting any maintenance procedure, be sure to take the following precautions, in order: 1. Ensure you have protection: • Wear protective eyewear • Wear coveralls, gloves, and a helmet (if needed) •...

  • Page 60: Process Valve

    SQUIRE PLUS 2 OPERATIONS MANUAL ROCESS ALVE Back To TOC PROCESS & PACKAGING, INC. www.iddeas.com...

  • Page 61: Solenoid Valve

    SQUIRE PLUS 2 OPERATIONS MANUAL OLENOID ALVE Back To TOC PROCESS & PACKAGING, INC. www.iddeas.com...

  • Page 62: Pinch Valve

    SQUIRE PLUS 2 OPERATIONS MANUAL INCH ALVE PERATION RESSURES Operating pressures for controlled material vary depending on sleeve elastomer and valve size, and can range from a moderate vacuum (up to 26" Hg) to a maximum of 90 psi when controlling with air.

  • Page 63: Tank Dosing Unit

    SQUIRE PLUS 2 OPERATIONS MANUAL OSING PROCESS & PACKAGING, INC. www.iddeas.com...
  • Page 64 SQUIRE PLUS 2 OPERATIONS MANUAL Call 805-529-9890 for current pricing. Back To TOC PROCESS & PACKAGING, INC. www.iddeas.com...

  • Page 65: Float Valve With Proportioner

    SQUIRE PLUS 2 OPERATIONS MANUAL LOAT ALVE ROPORTIONER For the following, refer to the Tank Dosing Unit, Figure #1. TF0400: ARTS IST FOR Item Description Qty. Valve Assembly Proportioner with Backflow Preventer ¼” ID X 8’ Long Vinyl Supply Tubing & Foot Valve Assembly...
  • Page 66 SQUIRE PLUS 2 OPERATIONS MANUAL d) Slip the ceramic weight over the Supply Tubing so it rests on the Foot Valve e) Attach the required Metering Tip end of the tubing (see Chemical Injection Adjustments, below) f) Insert the foot-valve end of the tubing into the chemical container...
  • Page 67 SQUIRE PLUS 2 OPERATIONS MANUAL Table 2 440-23T – White Proportioner with 3/8” Hose Barb Injection Rates For Viscosities Shown Metering Tip Color 1 cps 75 cps 200 cps Oz/Gal Ratio Oz/Gal Ratio Oz/Gal Ratio Clear 0.30 430-1 0.22 592-1 0.13...

  • Page 68: Adjustable Single Stage Injectors

    SQUIRE PLUS 2 OPERATIONS MANUAL DJUSTABLE INGLE TAGE NJECTORS MODEL TF0402S Back To TOC PROCESS & PACKAGING, INC. www.iddeas.com...

  • Page 69: Detergent Pump - Npe/Npe-F Instruction Manual

    SQUIRE PLUS 2 OPERATIONS MANUAL – NPE/NPE-F I ETERGENT NSTRUCTION ANUAL PROCESS & PACKAGING, INC. www.iddeas.com...
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  • Page 76 SQUIRE PLUS 2 OPERATIONS MANUAL Back To TOC PROCESS & PACKAGING, INC. www.iddeas.com...

  • Page 77: Product Pump - Operation Maintenance , & Parts List

    SQUIRE PLUS 2 OPERATIONS MANUAL – O , & P RODUCT PERATION AINTENANCE ARTS PROCESS & PACKAGING, INC. www.iddeas.com...
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  • Page 107 SQUIRE PLUS 2 OPERATIONS MANUAL Back To TOC PROCESS & PACKAGING, INC. www.iddeas.com...

  • Page 108: Pneumatics

    SQUIRE PLUS 2 OPERATIONS MANUAL 18. PNEUMATICS Back To TOC PROCESS & PACKAGING, INC. www.iddeas.com...

  • Page 109: Dimensions

    SQUIRE PLUS 2 OPERATIONS MANUAL 19. DIMENSIONS Back To TOC PROCESS & PACKAGING, INC. www.iddeas.com...

  • Page 110: I/O Listing

    SQUIRE PLUS 2 OPERATIONS MANUAL 20. I/O LISTING 00000 INPUTS 10000 OUTPUTS TART RAIN URGE TART ATER INSE ETERGENT INSE CAVENGE TART ETERGENT ETURN IQUOR ENSOR URGE RODUCT ENSOR RODUCT CAVENGE RAIN PARE PARE EQUENCE YCLE ELECT PROCESS & PACKAGING, INC.
  • Page 111 SQUIRE PLUS 2 OPERATIONS MANUAL Back To TOC PROCESS & PACKAGING, INC. www.iddeas.com...

  • Page 112: General Information

    SQUIRE PLUS 2 OPERATIONS MANUAL GENERAL INFORMATION 21. APPENDICES Appx. A IDENTIFYING AND ANALYZING PROBLEMS The following are presented as a checklist for safety or if you’re experiencing issues while using the kegs. For problems which cannot be resolved or determined, please call IDD for help.
  • Page 113 SQUIRE PLUS 2 OPERATIONS MANUAL TILL AILS Wash Cycle Rejects Check for the following, in order: 1. Make sure the Water and Wash Drain solenoid lights are and the Water and Wash Drain valve yellow indicators are (If they are, see #4, below) 2.
  • Page 114 SQUIRE PLUS 2 OPERATIONS MANUAL • If air and valves are OK, check the Infrared Sensor IR is Bad – replace (Note: IR may sometimes sense water but not detergent) IR is Good:  Check the Coupler as described above 4.
  • Page 115 SQUIRE PLUS 2 OPERATIONS MANUAL High humidity is causing this. Purchase an Air Dryer if system resides in a high humidity location. You may also need to purchase an Air Filter – See S 5 – ECTION Moisture In The Solenoids...
  • Page 116 SQUIRE PLUS 2 OPERATIONS MANUAL 2. Ensure you are pressing SCAV to remove excess product at the end of each fill • Product in the coupler causes near-immediate back pressure and sets off the IR sensor, stopping the fill before it is complete...
  • Page 117 SQUIRE PLUS 2 OPERATIONS MANUAL Replace the Infrared Sensor Probe. This is a rare failure of the Sensor. If this occurs, product will be seen exiting the Product Spills and Does Discharge Hose, without stopping. Not Switch Off • This failure occurs when the internal sensor changes from clear to opaque and The back pressure could be set too high.

  • Page 118: Appx. Bcomplete Keg Washing & Filling Sequence Control Processes

    SQUIRE PLUS 2 OPERATIONS MANUAL Appx. B COMPLETE KEG WASHING & FILLING SEQUENCE CONTROL PROCESSES This section steps through the entire washing, sanitizing, and filling processes, demonstrating the customer and the PLC control steps during a complete run. This also serves as a trouble-shooting guide so that each process section’s operations can be reviewed and identified for issues.
  • Page 119 SQUIRE PLUS 2 OPERATIONS MANUAL 12. Press S on the Control Panel Washer button to start the PLC process TART 13. The W sequence begins: ATER a. The Wash sequence lamp turns O b. Washer Drain and Water valves open for pre-rinse with water c.
  • Page 120 SQUIRE PLUS 2 OPERATIONS MANUAL the washing process to determine if you need to drain some detergent and introduce fresh water and detergent to maintain correct Ph. The Drain Valve seals the pipe entirely, while the Bleed Valve allows a small dribble of liquid to escape.
  • Page 121 SQUIRE PLUS 2 OPERATIONS MANUAL 7. Product Pump turns on and Product valve opens 8. Racker Drain turns off and FOB turns on after a delay , when the Product (about five seconds) Sensor detects liquid movement 9. Product fills the keg...

  • Page 122: Appx. Cspare Parts

    SQUIRE PLUS 2 OPERATIONS MANUAL Appx. C SPARE PARTS IDD R ECOMMENDED PARES ** Most Critical Spare Parts – IDD #SP 26108 Categories IDD Part# Description General Specific CV1400 LEVELING MOUNT CONV FEET CV1401 CASTER LOCKING CONV WHEEL EL0310 CONTACTOR, 240V...
  • Page 123 SQUIRE PLUS 2 OPERATIONS MANUAL 10 F SS0201 BREW HOSE ½” BORE SPECIAL HOSE 10 F SS0202 TYGON HOSE ½” BORE SPECIAL HOSE TF0109 THEROMETER, TANK TANK THROMETER TF0309 220V-1PH-3KW 2"NPT HEATER TANK HEATER TF0400 COMPLETE UNIT H/TEMP TANK DOSERS...
  • Page 124 SQUIRE PLUS 2 OPERATIONS MANUAL ODIFIED OUPLER CCESSORIES MODIFIED IDD MD 35417 - IDD MODIFIED WASH/FILL TYPE ‘D’ AMERICAN SANKEY ‘D’ COUPLER TYPE WASH / FILL COUPLER FOR SQUIRE WASHER / RACKERS & ACCESSORIES MD 35417RK1 - SEAL KIT COMPRISING SS0401 –...

  • Page 125: Appx. Dprogram Listing

    SQUIRE PLUS 2 OPERATIONS MANUAL Appx. D PROGRAM LISTING has been loaded into PLC and fully tested. Program Appx. E TRAINING training is available from our technical staff at customer’s request. site Appx. F WHICH MASK SHOULD I WEAR? Respiratory protection must be worn whenever you are working in a hazardous atmosphere. The appropriate respirator will depend on the contaminant(s) to which you are exposed and the protection factor (PF) required.

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