Wilden SANFLO PX15 Operation & Maintenance Manual

Wilden SANFLO PX15 Operation & Maintenance Manual

Sanflo hygienic series metal pumps

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Engineering
Operation &
Maintenance
PX15
Saniflo™ Hygienic Series
Metal Pumps
W h e r e
I n n o v a t i o n
F l o w s
www.wildenpump.com
WIL-12320-E-05
REPLACES WIL-12320-E-04

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Summary of Contents for Wilden SANFLO PX15

  • Page 1 Engineering Operation & Maintenance PX15 Saniflo™ Hygienic Series Metal Pumps W h e r e I n n o v a t i o n F l o w s www.wildenpump.com WIL-12320-E-05 REPLACES WIL-12320-E-04...
  • Page 2: Table Of Contents

    SECTION 2 WILDEN PUMP DESIGNATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 SECTION 3 HOW IT WORKS—PUMP &...
  • Page 3: Cautions-Read First

    CAUTION: Do not exceed 8.6 bar (125 psig) air submersible options. Do not use standard models supply pressure. in submersible applications. CAUTION: Tighten all hardware prior to installation. WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 4 0789 Saniflo HS, Wil-Gard 220V, w/Swivel Stand SMS Connection 0789E Saniflo HS, Wil-Gard 220V, w/Swivel Stand SMS Connection (1935/2004/EC) NOTE: MOST ELASTOMERIC MATERIALS USE COLORED DOTS FOR IDENTIFICATION. Viton is a registered trademark of DuPont Dow Elastomers. ® WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 5 H O W I T W O R K S — P U M P The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show flow pattern through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke.
  • Page 6: Dimensional Drawings

    P X15 San iflo ™ HS Flap Valve Fixe d DIMENSIONS ITEM METRIC (mm) STANDARD (inch) 23.7 26.8 1153 45.4 1211 47.7 27.0 14.3 22.0 15.8 13.8 12.5 14.0 ø10.0 ø0.4 LW0113 REV. A WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 7 P X15 San if lo™ HS Fl ap Valve Swive l DIMENSIONS ITEM METRIC (mm) STANDARD (inch) 23.7 28.0 1182 46.5 1240 48.8 28.1 19.6 27.3 15.8 13.8 15.5 17.0 ø10 ø.4 Rev B WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 8 STANDARD (inch) 16.0 16.6 21.9 23.5 16.1 16.2 34.9 23.2 15.6 16.8 15.8 13.8 12.5 14.0 ⌀10.0 ⌀0.4 LW0114 REV. A NOTE: Ball and mushroom check valves are not recommended for the horizontal-mounting configuration. WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 9 PX15 S A N I F L O P X 1 5 S A N I F L O H S P E R F O R M A N C E...
  • Page 10: Px15 Performance Curves

    WILDEN PUMP & ENGINEERING, LLC PX15 HS Performance...
  • Page 11 The flow rate and air consumption at Setting sect the horizontal discharge pressure line. 2 are found to be 18.2 lpm (4.8 gpm) and 7.9 After locating your EMS points on the EMS /h (4.7 scfm) respectively. PX15 HS Performance WILDEN PUMP & ENGINEERING, LLC...
  • Page 12 EMS setting. For this example the EMS setting is 1.8. WILDEN PUMP & ENGINEERING, LLC PX15 HS Performance...
  • Page 13 X Factor (Figure 7). For this example the air X Factor is 0.40. PX15 HS Performance WILDEN PUMP & ENGINEERING, LLC...
  • Page 14 P E R F O R M A N C E WILDEN PUMP & ENGINEERING, LLC PX15 HS Performance...
  • Page 15 P E R F O R M A N C E PX15 HS Performance WILDEN PUMP & ENGINEERING, LLC...
  • Page 16 P E R F O R M A N C E WILDEN PUMP & ENGINEERING, LLC PX15 HS Performance...
  • Page 17 P E R F O R M A N C E PX15 HS Performance WILDEN PUMP & ENGINEERING, LLC...
  • Page 18 P E R F O R M A N C E WILDEN PUMP & ENGINEERING, LLC PX15 HS Performance...
  • Page 19 P E R F O R M A N C E PX15 HS Performance WILDEN PUMP & ENGINEERING, LLC...
  • Page 20 P E R F O R M A N C E WILDEN PUMP & ENGINEERING, LLC PX15 HS Performance...
  • Page 21: Suction-Lift Curves

    There are many variables that can and pipe friction loss all affect the amount of suction- affect your pump’s operating characteristics. The lift your pump will attain. PX15 HS Performance WILDEN PUMP & ENGINEERING, LLC...
  • Page 22 N O T E S...
  • Page 23 The suction pipe size should be equivalent or larger than The best choice possible will be a site involving the shortest the diameter of the suction inlet on your Wilden pump. and straightest hook-up of suction and discharge piping. The suction hose must be non-collapsible, reinforced type Unnecessary elbows, bends, and fittings should be avoided.
  • Page 24 AIR-OPERATED PUMPS: To stop the pump from operating in an emergency situation, simply close the air shut-off valve (user- supplied) installed in the air supply line. A properly functioning WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 25 Pump discharge rate can be controlled by limiting the all affect the parts life of a Wilden pump. Periodic volume and/or pressure of the air supply to the pump. inspections have been found to offer the best An air regulator is used to regulate air pressure.
  • Page 26 Loosen the wing nut and remove Remove the discharge manifold and should be placed on the liquid both discharge manifold clamp manifold gaskets. chambers and air chambers to bands. assist with proper alignment during reassembly. WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 27 Loosen the wing nut and remove Next, remove the clamp bands that valve, remove flap valve the inlet manifold clamp bands. secure the valve housing to the housing, flap valve and gasket. liquid chamber. WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 28 (1) of the different. In this case, simply grasp notice that there is no outer piston. two (2) outer pistons. the diaphragm in two locations and turn in a counter-clockwise direction. WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 29 Wil-Gard™ module side of the pump. assembly by simply pulling them from the sensor wires. from between the primary and back- up diaphragm. WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 30 S W I V E L P U M P S T A N D O P T I O N For ease of maintenance and cleaning, Wilden offers an optional swivel pump stand. The swivel pump stand allows the pump to be drained by rotating the pump so that the fluid can flow out of the discharge and into a suitable container.
  • Page 31 CAUTION: With bolts removed, the center section is no longer attached to the stand and must be supported so that it does not fall from the stand. WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 32 NOTE: Seals should not be removed from assembly. Seals are not sold separately. WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 33 “notched end” first, this end incorporates the urethane O-ring and will be damaged as it slides over the ports cut in the sleeve. NOTE: Seals should not be removed from pilot spool. Seals are not sold separately. WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 34 Perform these steps for the remaining seals. or to the right. This pro- cedure works for the inlet Figure A Figure B manifold and discharge NEEDLE-NOSE manifold connections. PLIERS SHAFT SEAL TAPE SHAFT SEAL TAPE WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 35 • The pump user should establish periodic inspections • Wilden offers models with a swivel stand for manual with full tear down to verify that the CIP processes draining when required. The swivel stand allows continue to be effective as first validated.
  • Page 36: Exploded View & Parts Listing

    E X P L O D E D V I E W MUSHROOM FULL-STROKE RUBBER / TPE SWIVEL STAND OPTION FULL-STROKE IPD FLAP FULL-STROKE IPD W/3-A BACK UP FULL-STROKE PTFE REDUCED-STROKE PTFE REDUCED- STROKE IPD W/3-A BACKUP REDUCED-STROKE ULTRA-FLEX LW0124, Rev. B WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 37 ▲ Product Contact Components Includes: items 2 and 3. Includes: items 27, 28 and 29. Includes: items 46 and 47. Includes: items 46, 51, 52, 53 and 54. All boldface items are primary wear parts. WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 38 ▲ Product Contact Components Includes: items 2 and 3. Includes: items 27, 28 and 29. Includes: items 46 and 47. Includes: items 46, 51, 52, 53 and 54. All boldface items are primary wear parts. WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 39 N O T E S...
  • Page 40 E X P L O D E D V I E W MUSHROOM FULL-STROKE RUBBER / TPE SWIVEL STAND OPTION FULL-STROKE IPD FLAP FULL-STROKE IPD W/3-A BACK UP FULL-STROKE PTFE REDUCED-STROKE PTFE REDUCED- STROKE IPD W/3-A BACKUP REDUCED-STROKE ULTRA-FLEX LW0124, Rev. B WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 41 ▲ Product Contact Components. Includes: items 2 and 3. Includes: items 27, 28 and 29. Includes: items 46 and 47. Includes: items 46, 51, 52, 53 and 54. All boldface items are primary wear parts. WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 42 ▲ Product Contact Components. Includes: items 2 and 3. Includes: items 27, 28 and 29. Includes: items 46 and 47. Includes: items 46, 51, 52, 53 and 54. All boldface items are primary wear parts. WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 43 N O T E S...
  • Page 44 E X P L O D E D V I E W & P A R T S L I S T I N G PX15 SANIFLO™ HS - Horizontally-Mounted E X P L O D E D V I E W FULL-STROKE IPD FULL-STROKE PTFE LW0125, Rev. B WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 45 Screw, HHC, 3/8”-16 X 1-1/4” 04-6190-03 04-6190-03 *Refer to Elastomer Chart ▲ Product Contact Components Includes: items 2 and 3. Includes: items 24, 25 and 26. Includes: items 43 and 44. All boldface items are primary wear parts. WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 46 PX15 SANIFLO™ HS - Horizontally-Mounted 1 9 3 5 / 2 0 0 4 / EC E X P L O D E D V I E W FULL-STROKE IPD FULL-STROKE PTFE LW0125, Rev. B WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 47 LW0120, Rev. B *Refer to Elastomer Chart ▲ Product Contact Components Includes: items 2 and 3. Includes: items 24, 25 and 26. Includes: items 43 and 44. All boldface items are primary wear parts. WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 48: Px15 Saniflo™ Hs 1935/2004/Ec

    FULL-STROKE PTFE 08-1040-55E 08-1022-57E 08-1065-57E 15-1086-57E FDA WIL-FLEX™ (2 orange dots) (2 orange dots) (2 orange dots) 15-1375-68E 15-1215-68E FDA VITON ® (white/yellow) (white/yellow) LW0119, Rev. B ** See BOM Chart ▲ Product Contact Components WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 49: Elastomer Options

    (green dot) 08-1010-56E 08-1065-56E SANIFLEX™ (cream) (cream) 15-1215-55E PTFE (white) FULL-STROKE PTFE 08-1040-55E 08-1022-57E 08-1065-57E FDA WIL-FLEX™ (2 orange dots) (2 orange dots) 15-1215-68E FDA VITON ® (white/yellow) LW0120, Rev. B Product Contact Components ▲ WILDEN PUMP & ENGINEERING, LLC WIL-12320-E-05...
  • Page 50 Initially Issued: 6/22/1995 Authorization No.: 833 This Is To Certify That Wilden Pump & Engineering LLC 22069 Van Buren Street, Grand Terrace, CA 92313-5651 Is hereby authorized to continue to apply the 3-A Symbol to the models of equipment, conforming to 3-A Sanitary Standards for:...
  • Page 52 8) Metal and Alloy 10) Plastics ® Compliance is subject to material and equipment storage, handling and usage recommended by Wilden in the engineering operation and maintenance manual and supplemental technical publications. This declaration is based on the following information: Statements of raw material suppliers ®...
  • Page 53 N O T E S...
  • Page 54 N O T E S...
  • Page 55 Since the use of Wilden pumps and parts is beyond our control, we cannot guarantee the suitability of any pump or part for a particular application and Wilden Pump and Engineering, LLC shall not be liable for any consequential damage or expense arising from the use or misuse of its products on any application.
  • Page 56 GRISWOLD™ SCREW PUMPS redscrewpump.com CENTRIFUGAL PUMPS griswoldpump.com SYSTEM ONE® MAAG CENTRIFUGAL PUMPS blackmer.com FILTRATION PLASTIC MANUFACTURING & WILDEN® PROCESSING FILTRATION maag.com AIR-OPERATED DOUBLE-DIAPHRAGM PUMPS wildenpump.com MAAG INDUSTRIAL PUMPS GEAR & SCREW PUMPS maag.com Where Innovation Flows PSG® reserves the right to modify the information and illustrations contained in this document without prior notice. This is a non-contractual document. 02-2014 A u t h o r i z e d R e p r e s e n t a t i v e : 22069 Van Buren St.

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