Related Manuals for Wilden P4
Summary of Contents for Wilden P4
- Page 1 ENGINEERING OPERATION & MAINTENANCE MANUAL Clamped Metal Pump Where Innovation Flows WIL-10183--E-04...
- Page 2 Warranty Each and every product manufactured by Wilden is built to meet the highest standards of quality. Every pump is functionally tested to ensure integrity of operation. Wilden warrants that pumps, accessories and parts manufactured or supplied by it to be free from defects in material and workmanship for a period of five (5) years from date of installation or six (6) years from date of manufacture, whichever comes first.
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Page 3: Table Of Contents
P4 Clamped Metal CONTENTS SECTION 1: Precautions – Read First! ..................... 4 SECTION 2: Wilden Pump Designation System ..................5 SECTION 3: How It Works .......................... 6 SECTION 4: Dimensional Drawings ......................7 SECTION 5: Performance ........................... 8 P4 Metal Rubber-Fitted ..........................8 P4 Metal TPE-Fitted .......................... -
Page 4: Section 1: Precautions - Read First
*4°C to 149°C (40°F to 300°F) - 13 mm (1/2") and 25 mm (1") models only. NOTE: Some PTFE-fitted pumps come standard from the NOTE: Not all materials are available for all models. See “Wilden factory with expanded PTFE gaskets installed in the Pump Designation System” material options for your pump. -
Page 5: Section 2: Wilden Pump Designation System
(TWO BLACK DOTS)] BN = BUNA-N (RED DOT) C = PFA-COATED NES = NEOPRENE (GREEN DOT) FS = SANIFLEX™ [HYTREL ® L = ACETAL (P4 only) NEU = NEOPRENE, ULTRA-FLEX (CREAM)] N = NICKEL-PLATED (GREEN DOT) H = ALLOY C S = STAINLESS STEEL SSL = FULL-STROKE SANIFLEX™... -
Page 6: Section 3: How It Works
HOW IT WORKS – AIR-OPERATED DOUBLE-DIAPHRAGM PUMP The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show flow pattern through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke. -
Page 7: Section 4: Dimensional Drawings
P4 Clamped Metal SECTION 4 DIMENSIONAL DRAWING P4 Metal DIMENSIONS METRIC STANDARD ITEM (mm) (inch) 14.5 16.9 12.6 10.3 13.3 LW0338 REV. A P4 Metal Saniflo™ FDA DIMENSIONS METRIC STANDARD ITEM (mm) (inch) 15.6 17.4 12.6 10.3 LW0339 REV. A WIL-10183-E-04... -
Page 8: Section 5: Performance
P4 Clamped Metal SECTION 5 DIMENSIONAL DRAWING PERFORMANCE P4 METAL RUBBER-FITTED Ship Weights………….Aluminum 13 kg (29 lb) Stainless Steel 20 kg (45 lb) Cast Iron 22 kg (49 lb) Alloy C 23 kg (51 lb) Air Inlet……………………..……..19 mm (3/4") Inlet…...…………………...…….38 mm (1-1/2") Outlet………………...………….32 mm (1-1/4") -
Page 9: P4 Metal Reduced-Stroke Ptfe-Fitted
P4 Clamped Metal PERFORMANCE P4 METAL REDUCED-STROKE PTFE-FITTED Ship Weights………….Aluminum 13 kg (29 lb) Stainless Steel 20 kg (45 lb) Cast Iron 22 kg (49 lb) Alloy C 23 kg (51 lb) Air Inlet……………………..……..19 mm (3/4") Inlet…...…………………...…….38 mm (1-1/2") Outlet………………...………….32 mm (1-1/4") Suction Lift………...……………3.7 m Dry (12’) -
Page 10: P4 Metal Ultra-Flex -Fitted
P4 Clamped Metal P4 METAL ULTRA-FLEX -FITTED Ship Weights………….Aluminum 13 kg (29 lb) Stainless Steel 20 kg (45 lb) Cast Iron 22 kg (49 lb) Alloy C 23 kg (51 lb) Air Inlet……………………..……..19 mm (3/4") Inlet…...…………………...…….38 mm (1-1/2") Outlet………………...………….32 mm (1-1/4") Suction Lift…………...…………5.2 m Dry (12’) -
Page 11: Suction Lift Capability
P4 Clamped Metal SECTION 5 SUCTION LIFT CAPABILITY P4 METAL SUCTION- LIFT CAPABILITY Suction-lift curves are calibrated for pumps operating at 305 m (1,000') above sea level. This chart is meant to be a guide only. There are many variables that can affect your pump's operating characteristics. -
Page 12: Section 6: Suggested Installation, Operation, Maintenance, And Troubleshooting
The suction pipe size should be at least equal to or larger than the elbows, bends and fittings should be avoided. Pipe sizes should diameter size of the suction inlet on your Wilden pump. The suction be selected to keep friction losses within practical limits. All piping hose must be a non-collapsible, reinforced type because these should be supported independently of the pump. - Page 13 Frequency of use, line pressure, viscosity and abrasiveness of process fluid all affect the parts life of a Wilden Operation pump. Periodic inspections have been found to offer the best means The Pro-Flo pumps are pre-lubricated and do not require in- line for preventing unscheduled pump downtime.
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Page 14: Section 7: Disassembly/Reassembly
P4 Clamped Metal SUGGESTED INSTALLATION, OPERATION, MAINTENANCE AND TROUBLESHOOTING Troubleshooting Pump air valve freezes. Pump will not run or runs slowly. Check for excessive moisture in the compressed air. Remove plug from pilot spool exhaust. Either install a dryer or a hot air generator for compressed Ensure that the air inlet pressure is at least 0.4 bar (5 psig) -
Page 15: Pump Disassembly
(such as plywood, plastic or other NOTE: Your specific pump model may vary from the configuration shown; however, suitable material) pump disassembly procedure will be the same. NOTE: Replace worn parts with genuine Wilden parts for reliable performance. Step 1 Step 2 Step 3 Before starting disassembly, mark a line Using a 7⁄16"... - Page 16 P4 Clamped Metal DISASSEMBLY / REASSEMBLY Step 4 Step 5 Step 6 Remove the discharge valve ball, valve Now the center section assembly can be Remove the inlet valve balls, seats and seat and valve seat O-ring and inspect for removed from the inlet manifold.
- Page 17 Inspect nicked, scratched or gouged. Using an diaphragm assembly and shaft for signs of adjustable wrench, remove diaphragm wear or chemical attack. Replace all worn assembly from shaft. parts with genuine Wilden parts for reliable performance. WIL-10183-E-04...
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Page 18: Air Valve Disassembly
Snap-Ring Pliers with your process fluid. O-Ring Pick NOTE: Replace worn parts with genuine Wilden parts for reliable performance. Step 1 Step 2 Step 3 Loosen the air valve bolts utilizing a 3⁄16" Remove muffler plate and air valve bolts Remove air valve end cap to expose air Hex Head wrench. - Page 19 P4 Clamped Metal DISASSEMBLY / REASSEMBLY DISASSEMBLY / REASSEMBLY Step 4 Step 5 Step 6 Remove air valve spool from air valve body Remove pilot spool sleeve retaining snap Remove pilot spool assembly from center by threading one air valve bolt into the end ring on both sides of center section with section.
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Page 20: Reassembly Hints And Tips
P4 Clamped Metal REASSEMBLY HINTS AND TIPS Upon performing applicable maintenance to the air distribution system, Maximum Torque Specifications the pump can now be reassembled. Please refer to the disassembly instructions for photos and parts placement. Description Torque Air Valve 5.1 N·m (45 in-lb) - Page 21 P4 Clamped Metal DISASSEMBLY / REASSEMBLY SHAFT SEAL INSTALLATION Pre-Installation Tools After all the old seals have been removed, the inside of the bushing The following tools can be used to aid in the installation of should be cleaned to ensure no debris is left that may cause premature the new seals: damage to the new seals.
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Page 22: Gasket Kit Installation
P4 Clamped Metal GASKET KIT INSTALLATION Carefully prepare sealing surfaces by removing all debris and foreign matter from diaphragm bead and all mating surfaces. If necessary, smooth or deburr all sealing surfaces. Mating surfaces must be properly aligned in order to ensure positive sealing characteristics. -
Page 23: Section 8: Exploded View And Parts List
P4 Clamped Metal SECTION 8 EXPLODED VIEW AND PARTS LIST P4 METAL FULL-STROKE DIAPHRAGM-FITTED ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS WIL-10183-E-04... - Page 24 NOTE: Rubber/TPE-fitted cast iron pumps use 1⁄ 2"-20 x 1-1⁄ 2" Hex Bolt (P/N 04-6091-08) with washer (P/N 04-6800-08). BSP-fitted pumps are available. Contact your distributor for part numbers. For optional P4 Metal Pump elastomers, see Section 9. NOTE: Aluminum pumps are available with a screen base. Requires (1) 04-5620-01 (Screen), (4) 04-6140-08 (Bolt) and (4) 15-6720-08 (Washer).
- Page 25 P4 Clamped Metal EXPLODED VIEW AND PARTS LIST P4 METAL REDUCED-STROKE DIAPHRAGM-FITTED ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS WIL-10183-E-04...
- Page 26 P4 Clamped Metal EXPLODED VIEW AND PARTS LIST P4/AAPP P4/ WAPP P4/SAPP P4/SAPP/0070 Part Description Qty. Pro-Flo Air Valve Assembly 04-2000-20-700 04-2000-20-700 04-2000-20-700 04-2000-20-700 ® O-Ring (-225), End Cap (1.859 x .139) 04-2390-52-700 04-2390-52-700 04-2390-52-700 04-2390-52-700 End Cap, Pro-Flo 04-2330-20-700...
- Page 27 P4 Clamped Metal EXPLODED VIEW AND PARTS LIST P4 METAL SANIFLO™ FDA LW0096 REV. A ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS WIL-10183-E-04...
- Page 28 P4 Clamped Metal EXPLODED VIEW AND PARTS LIST Item Description Qty. P4/SSPPP/1935/2004/EC Air Distribution Components Air Valve Assembly, Pro-Flo 04-2000-20-700 O-Ring, End Cap (-225, Ø1.859" x Ø.139") 04-2390-52-700 End Cap 04-2330-20-700 Screw, SHC, Air Valve (1/4"-20 x 4 1/2") 01-6000-03 Nut, Square (1/4"-20)
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Page 29: Section 9: Elastomer Options
04-1065-57 04-1080-58 04-1120-58* Aluminum 04-1121-01 Stainless Steel 04-1121-03 Alloy C 04-1121-04 Mild Steel 04-1121-08 LW0084 Rev.C P4 METAL SANIFLO™ – 1935 / 2004 / EC REDUCED REDUCED FULL STROKE FULL STROKE STROKE ULTRA-FLEX™ FULL STROKE EZ-INSTALL STROKE MATERIAL DIAPHRAGMS BACK-UP... - Page 30 P4 Clamped Metal WIL-10183-E-04...
- Page 31 P4 Clamped Metal NOTES WIL-10183-E-04...
- Page 32 22069 Van Buren Street Grand Terrace, CA 92313-5651 USA P: +1 (909) 422 -1730 psgdover.com Where Innovation Flows ® ® Copyright 2021 PSG , a Dover Company ® reserves the right to modify the information and illustrations contained in this document without prior notice. This is a non-contractual document. WIL-10183-E-04...
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