Wilden Advanced Series Engineering, Operation & Maintenance
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Wilden Advanced Series Engineering, Operation & Maintenance

Pro-flo, pro-flo v metal pumps
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P1500/PV1500
E n g i n e e r i n g
O p e r a t i o n &
™
Advanced
Series METAL Pumps
M a i n t e n a n c e
A d v a n c e y o u r p r o c e s s
WIL-11170-E-08
REPLACES WIL-11170-E-07

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  • Page 1 P1500/PV1500 E n g i n e e r i n g O p e r a t i o n & ™ Advanced Series METAL Pumps M a i n t e n a n c e A d v a n c e y o u r p r o c e s s WIL-11170-E-08 REPLACES WIL-11170-E-07...

  • Page 2: Table Of Contents

    ..........1 SECTION 2 WILDEN PUMP DESIGNATION SYSTEM ....... . .2 SECTION 3 HOW IT WORKS—PUMP &...

  • Page 3: Cautions-Read First

    CAUTION: The process fl uid and cleaning fl uids must be chemically compatible with all wetted CAUTION: Tighten all hardware prior to installation. pump components (see E4). CAUTION: Do not exceed 82°C (180°F) air inlet temperature for Pro-Flo V™ models. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...

  • Page 4: Wilden Pump Designation System

    0483 Pump Cycle Monitor (module, sensor & wires) NOTE: MOST ELASTOMERIC MATERIALS USE COLORED DOTS FOR IDENTIFICATION. NOTE: Not all models are available with all material options. Viton ® is a registered trademark of DuPont Dow Elastomers. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...

  • Page 5: How It Works-Pump & Air Distribution System

    H O W I T W O R K S — P U M P The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show fl ow pattern through the pump upon its initial stroke. It is assumed the pump has no fl uid in it prior to its initial stroke.

  • Page 6: Dimensional Drawings

    6.0 DIA. 19 DIA. 0.8 DIA. PV15 0 0 Al uminum Dr op I n Ty p e DIMENSIONS ITEM METRIC (mm) STANDARD (inch) 25.0 16.5 29.9 32.2 16.5 12.4 28.5 14.1 12.1 10.1 11.1 WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...
  • Page 7 DIN FLANGE 200 DIA. 7.9 DIA. 160 DIA. 6.3 DIA. 76 mm (3") DIN (ANSI) LIQUID INLET 18 DIA. 0.7 DIA. ANSI FLANGE 191 DIA. 7.5 DIA. 152 DIA. 6.0 DIA. 19 DIA. 0.8 DIA. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...
  • Page 8 31.4 35.2 17.2 23.5 12.0 10.1 DIN FLANGE 200 DIA. 7.9 DIA. 160 DIA. 6.3 DIA. 18 DIA. 0.7 DIA. ANSI FLANGE 191 DIA. 7.5 DIA. 152 DIA. 6.0 DIA. 19 DIA. 0.8 DIA. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...

  • Page 9: Performance

    For optimum life and performance, pumps should be specifi ed so that daily operation Caution: Do not exceed 8.6 bar (125 psig) parameters will fall in the center of the pump performance curve. air supply pressure. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...

  • Page 10: Ptfe-Fitted

    For optimum life and performance, pumps should be specifi ed so that daily operation Caution: Do not exceed 8.6 bar (125 psig) parameters will fall in the center of the pump performance curve. air supply pressure. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...

  • Page 11: P1500 Stainless Steel Rubber-Fitted

    For optimum life and performance, pumps should be specifi ed so that daily operation and 58 Nm /h (34 scfm) air consumption. parameters will fall in the center of the pump performance curve. Caution: Do not exceed 8.6 bar (125 psig) air supply pressure. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...

  • Page 12: Ptfe-Fitted

    For optimum life and performance, pumps should be specifi ed so that daily operation and 68 Nm /h (40 scfm) air consumption. parameters will fall in the center of the pump performance curve. Caution: Do not exceed 8.6 bar (125 psig) air supply pressure. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...

  • Page 13: Pv1500 Aluminum

    Caution: Do not exceed 8.6 bar (125 psig) For optimum life and performance, pumps should be specifi ed so that daily operation air supply pressure. parameters will fall in the center of the pump performance curve. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...

  • Page 14: Ptfe-Fitted

    Caution: Do not exceed 8.6 bar (125 psig) air supply pressure. For optimum life and performance, pumps should be specifi ed so that daily operation parameters will fall in the center of the pump performance curve. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...

  • Page 15: Pv1500 Stainless Steel Rubber-Fitted

    For optimum life and performance, pumps should be specifi ed so that daily operation Caution: Do not exceed 8.6 bar (125 psig) parameters will fall in the center of the pump performance curve. air supply pressure. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...

  • Page 16: Ptfe-Fitted

    For optimum life and performance, pumps should be specifi ed so that daily operation Caution: Do not exceed 8.6 bar (125 psig) parameters will fall in the center of the pump performance curve. air supply pressure. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...

  • Page 17: Suction Lift Curves

    fl uid, elevation (atmospheric pressure) and to be a guide only. There are many variables which pipe friction loss all affect the amount of suction lift can affect your pump’s operating characteristics. The your pump will attain. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...
  • Page 18 fl uid, elevation (atmospheric pressure) and to be a guide only. There are many variables which pipe friction loss all affect the amount of suction lift can affect your pump’s operating characteristics. The your pump will attain. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...
  • Page 19 N O T E S WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...

  • Page 20: Suggested Installation, Operation & Troubleshooting

    S U G G E S T E D I N S T A L L A T I O N Wilden pumps are designed to meet the performance specifi cations using the standard Wilden muffl er. Other requirements of even the most demanding pumping muffl...
  • Page 21 AIR OPERATED PUMPS: To stop the pump from pumping equipment such that it can be reached safely in an emergency situation. operating in an emergency situation, simply close the WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...

  • Page 22: Section 7 Assembly / Disassembly

    fl uid Pump discharge rate can be controlled by limiting the all affect the parts life of a Wilden pump. Periodic volume and/or pressure of the air supply to the pump. inspections have been found to offer the best An air regulator is used to regulate air pressure.

  • Page 23: Assembly / Disassembly

    Use to properly discharge manifold from the liquid expose the valve balls and valve align center section liquid chambers. seats. Inspect ball cage area of chamber. manifold for excessive wear or damage. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...
  • Page 24 Note: Replace worn parts with genuine Wilden parts for reliable performance. Step 7 Step 8 Step 9 Using a 15/16" wrench, loosen the...
  • Page 25 Inspect diaphragm assembly and assembly can be removed from the shaft for signs of wear or chemical center section. attack. Replace all worn parts with genuine Wilden parts for reliable performance. Finding Sleep Spares easier...
  • Page 26 1/4" Hex Head Wrench hazardous effects of contact with your process fl uid. • Snap Ring Pliers The Wilden P1500 and PV1500 metal pumps utilize a revolutionary Pro-Flo ® • O-Ring Pick distribution system. Proprietary composite seals reduce the co effi cient of friction and allow the P1500 and PV1500 to run lube-free.
  • Page 27 “notched end“ fi rst, this end incorporates the urethane o-ring and will be damaged as it slides over the ports cut in the sleeve. Note: Seals should not be removed from pilot spool. Seals are not sold separately. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...
  • Page 28 (04-2621-52). The submersible air valve gasket can bleed port located at the front of the be purchased as a spare part or included with the center block. purchase of a new Pro-Flo V™ pump. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...
  • Page 29 135.6 N•m (100 ft-lbs) Outer Pistons, Ultra-Flex This will complete the resizing of the seal. • Perform these steps for the remaining seal. Figure A Figure B NEEDLE NOSE PLIERS SHAFT SEAL TAPE SHAFT SEAL TAPE WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...

  • Page 30: Exploded View & Parts Listing

    P T F E / Rubber / T PE / Ultra-Flex™-Fit ted E X P L O D E D V I E W ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS (see section 9). WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...
  • Page 31 15-5095-01 Inlet Manifold, NPT, Retrofi t 15-5096-01 15-5096-01 All boldface items are primary wear parts. *Please review the elastomer chart. Air Valve Assembly includes items 2 and 3. Center Block Assembly includes item 11. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...

  • Page 32: P1500 Stainless Steel

    E X P L O D E D V I E W & P A R T S L I S T I N G P1500 STAINLESS STEEL PTFE/Rubber/TPE/Ultra-Flex™-Fitted E X P L O D E D V I E W ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS (see section 9). WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...
  • Page 33 15-6420-03 Muffler (not shown) 08-3510-99 08-3510-99 08-3510-99 08-3510-99 All boldface items are primary wear parts. *Please review the elastomer chart. Air Valve Assembly includes items 2 and 3. Center Block Assembly includes item 11. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...

  • Page 34: Pv1500 Aluminum

    E X P L O D E D V I E W & P A R T S L I S T I N G PV1500 ALUMINUM PTFE / Rubber/ TPE / Ultra-Flex™-Fit ted E X P L O D E D V I E W ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS (see section 9). WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...
  • Page 35 Inlet Manifold, NPT, Retrofi t 15-5095-01 15-5095-01 Inlet Manifold, NPT, Retrofi t 15-5096-01 15-5096-01 Shaft Bushing 15-3306-13 15-3306-13 All boldface items are primary wear parts. *Please review the elastomer chart. Air Valve Assembly includes items 2 and 3. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...

  • Page 36: Pv1500 Stainless Steel

    E X P L O D E D V I E W & P A R T S L I S T I N G PV1500 STAINLESS STEEL PTFE/Rubber/TPE/Ultra-Flex™-Fitted E X P L O D E D V I E W ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS (see section 9). WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...
  • Page 37 15-3510-99R 15-3510-99R 15-3510-99R 15-3510-99R Shaft Bushing 15-3306-13 15-3306-13 15-3306-13 15-3306-13 15-3306-13 15-3306-13 15-3306-13 15-3306-13 All boldface items are primary wear parts. *Please review the elastomer chart. Air Valve Assembly includes items 2 and 3. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...

  • Page 38: Elastomer Options

    76 mm (3") Advanced™ aluminum, stainless steel and alloy C pump require special PTFE diaphragms (p/n 15-1010-55-42). 76 mm (3") Advanced™ aluminum pumps use unique balls, seats and gaskets not found on Advanced stainless steel and alloy C pumps. WILDEN PUMP & ENGINEERING, LLC WIL-11170-E-08...
  • Page 39 Since the use of Wilden pumps and parts is beyond our control, we cannot guarantee the suitability of any pump or part for a particular application and Wilden Pump and Engineering, LLC shall not be liable for any consequential damage or expense arising from the use or misuse of its products on any application.

This manual is also suitable for:

Pro-flo p1500Pro-flo v pv1500

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