Furuno FS-5070 Installation Manual
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Furuno FS-5070 Installation Manual

Ssb radiotelephone
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See also: Operator's Manual
SAFETY INSTRUCTIONS ......................................................................................................................i
SYSTEM CONFIGURATION..................................................................................................................ii
EQUIPMENT LIST................................................................................................................................. iii
1. MOUNTING .................................................................................................................................... 1-1
1.1 Control Unit............................................................................................................................. 1-1
1.2 Antenna Coupler..................................................................................................................... 1-3
1.3 Transceiver Unit...................................................................................................................... 1-9
1.4 Handset Hanger ................................................................................................................... 1-10
1.5 Antenna................................................................................................................................. 1-10
1.6 Mounting of Optional Equipment...........................................................................................1-11
2. WIRING .......................................................................................................................................... 2-1
2.1 Wiring...................................................................................................................................... 2-1
2.2 External Equipment ................................................................................................................ 2-7
2.3 AC-DC Power Supply Unit PR-850A (Option).......................................................................2-11
2.4 Automatic Antenna Switch (Option)...................................................................................... 2-13
3. INITIAL SETTING........................................................................................................................... 3-1
3.1 Performance Check................................................................................................................ 3-1
3.2 Initializaing Control Unit and Transceiver Unit ....................................................................... 3-1
3.3 Manual 2182 kHz Tuning Preset ............................................................................................ 3-3
3.4 System Setup ......................................................................................................................... 3-5
3.5 Setting DIP Switches ............................................................................................................ 3-12
3.6 Preamp Setting (For FAX-5) Switches ............................................................................... 3-13
4. OPTION KIT ................................................................................................................................... 4-1
4.1 Antenna BK Relay .................................................................................................................. 4-1
4.2 DSC Routine Frequency Board.............................................................................................. 4-3
4.3 Signal Splitter Board............................................................................................................... 4-4
4.4 Connecting of NBDP Terminal Unit OP05-100 (IB-583) ........................................................ 4-5
4.5 Dummy Load .......................................................................................................................... 4-5
PACKING LISTS.................................................................................................................................A-1
OUTLINE DRAWINGS .......................................................................................................................D-1
INTERCONNECTION DIAGRAM ......................................................................................................S-1
All brand and product names are trademarks, registered trademarks or service marks of their respective holders.
Installation Manual
SSB RADIOTELEPHONE
www.furuno.co.jp
FS-5070

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  • Page 1: Table Of Contents

    Installation Manual SSB RADIOTELEPHONE FS-5070 SAFETY INSTRUCTIONS ........................i SYSTEM CONFIGURATION........................ii EQUIPMENT LIST..........................iii 1. MOUNTING ............................ 1-1 1.1 Control Unit..........................1-1 1.2 Antenna Coupler........................1-3 1.3 Transceiver Unit........................1-9 1.4 Handset Hanger ........................1-10 1.5 Antenna..........................1-10 1.6 Mounting of Optional Equipment...................1-11 2.
  • Page 2 : +81-(0)798-65-4200 A : NOV 2006 All rights reserved. Printed in Japan G1 : FEB . 15, 2010 Pub. No. IME-56560-G1 *00016050316* *00016050316* (HIMA ) FS-5070 *00016050316* *00016050316* * 0 0 0 1 6 0 5 0 3 1 6 *...

  • Page 3: Safety Instructions

    SAFETY INSTRUCTIONS CAUTION DANGER Do not touch antenna cou- Confirm that the power supply voltage pler cable or insulator dur- is compatible with the voltage rating ing transmission. of the equipment. Electrical shock, serious injury Connection to the wrong power supply or death can result if the cables can cause fire or equipment damage to the are touched while the unit is...

  • Page 4: System Configuration

    SYSTEM CONFIGURATION Standard configuration is shown with solid line. DSC DISTRESS DSC ROUTINE SAFETY FREQUENCY FREQUENCY Automatic Antenna # = 2.6 m Switch AS-102 PREAMP UNIT PREAMP UNIT whip FAX-5 FAX-5 antenna ANTENNA COUPLER AT-5000 LOUDSPEAKER EPFS (GNSS) SEM-21Q W/R BOARD CONTROL HANDSET CONTROLLER 1...
  • Page 5 EQUIPMENT LISTS Standard Supply Name Type Code no. Remarks Transceiver FS-5070T unit Control unit FS-2571C Antenna AT-5000-H Plastic coupler AT-5000-HS Stainless steel Accessories FP05-05700 000-054-228 Handset, bracket and FP05-05511 Handset and SP05-05601 (Supplied only Spare parts SP05-05600 000-057-478 1 set for Japanese flag vessels.) CP05-08810 000-056-951...
  • Page 6 Optional Equipment Name Type Code no. Remarks w/installation materials (CP16-01200), Printer PP-510 1 set accessories (FP16-00100) Printer Interface Kit IF-8500 000-053-895 Distress Alert Unit IC-302-DSC 1 set w/Installation materials Incoming Indicator IC-303-DSC 1 set w/Installation materials 04S4176 000-153-122 2.6 meter 6 m, w/standard FAW-6RP2 000-572-109...
  • Page 7 (Continued) Name Type Code no. Remarks w/installation materials (CP16-01200), R. ANT junction box AJB1-1A 000-870-284 accessories (FP16-00100) AT101D/S 000-137-232 Antenna AT130 000-137-233 Freestanding Antenna AS-9 000-105-818 MT-100 000-137-231 Antenna Elevating Unit T-AS-9 000-105-819 Terminal unit IB-583 000-073-435 E-22 000-050-632 E-24 000-050-634 Antenna installation E-25...
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  • Page 9: Mounting

    1. MOUNTING Control Unit 1.1.1 Mounting methods The control unit can be mounted one of four ways; • In the hanger (overhead, bulkhead or tabletop) • Flush mounting. 1.1.2 Mounting considerations • Make sure the location is strong enough to support the unit under the conditions of continued vibration and shock normally encountered on the boat.

  • Page 10: Flush Mounting

    1.1.4 Flush Mounting Use the optional flush mount kit. Name: Flush mount kit Type: OP05-98 Code No.: 005-951-830 Name Type Code No. Remarks Mounting metal 05-089-1171 100-299-020 Wing bolt M4x30 000-804-799 Wing nut 000-863-306 Hex. bolt M6x12 000-162-897-10 Spring washer 000-158-855-10 1.

  • Page 11: Antenna Coupler

    Antenna Coupler DANGER ELECTRICAL SHOCK HAZARD Do not touch antenna coupler cable or insulator. Electric shock, fire, serious injury or death can result if the cables are touched while transmitting. DANGER Do not touch. 1.2.1 Introduction The antenna coupler is installed between the antenna and the transceiver unit, and tunes the antenna to the transmitter.

  • Page 12: Mounting Considerations

    Grounding For vessels constructed of conducting materials, run a copper strap of least 50 mm width between the ground terminal at the base of the antenna coupler and the ship’s superstructure. For vessels constructed of non-conducting materials, the width of the copper strap should be at least 100 mm.

  • Page 13: Mounting Dimensions

    1.2.4 Mounting Mounting dimensions MAX 78 Fixing hole 7x10, Oval holes (4) Antenna coupler (AT-5000-H, plastic)
  • Page 14 12 Fixing hole (4) 380 + 1 #: Minimum service clearance Antenna coupler (AT-5000-HS, stainless steel) The vent tube (attached) prevents moisture from being drawn into the enclosure during atmospheric pressure changes and allows trapped humid air to escape. Mount it according to coupler installation method, before mounting coupler as follows.
  • Page 15 Anti-moisture measure Ventilation must be provided to prevent moisture from being drawn into the enclosure during atmospheric pressure changes and to allow trapped humid air to escape. Two vent holes are provided on the unit, one at the rear and one at the bottom. A vent tube is mounted at the position (A) shown below.
  • Page 16 Outdoor installation Fix the antenna coupler to a bulkhead of the bridge, mast, handrail, etc. For mounting on the mast, select a location which is within the total length of the antenna. Weld suitable mounting fixtures (local supply) to the mast and bolt the coupler there. Mast Fix with four M6x30 bolts...

  • Page 17: Transceiver Unit

    Transceiver Unit • Bulkhead mounting only • Select a location which provides adequate ventilation. • The location must be clean and dry. • The mounting location must be able to support the weight of the unit (26 kg) under the continued conditions of vibration normally encountered aboard the vessel.

  • Page 18: Handset Hanger

    Handset Hanger Unfasten six screws to remove the bracket cover, and fasten the bracket to the mounting location with two tapping screws 4x16 (supplied) on the desktop or bulkhead. (77) Handset hanger cover Screws 2- 4.5 Fixing hole Handset hanger (w/handset) Antenna The antenna plays the most important role in radio communication.

  • Page 19: Mounting Of Optional Equipment

    • Locate the insulator away from funnels, etc. • If the antenna coupler is installed out of wheelhouse, use a lead-in insulator (FURUNO type: YA-256) to make the connection. If necessary, use a high quality antenna switch and stand-off insulator.
  • Page 20 Thread (14 threads/inch) 1" Pipe 2.6m Whip Antenna Spring Washer Mast Hose Clamp Earth Mounting of preamp unit Coupling Antenna Wire Wire Antenna Fixture Preamp Unit Connecting antenna wire 1-12...
  • Page 21 Printer PP-510 Install the unit with the two mounting fixtures (supplied). Refer to the outline drawing at the end of this manual. Connect the interconnection cable between the printer and the transceiver unit (or printer interface kit IF-8500). For how to load paper and set ribbon cassette, refer to the Operator’s Manual of the printer.
  • Page 22 Distress alert unit IC-302-DSC/Incoming indicator IC-303-DSC Select the mounting location where the button on the unit can be operated easily in an emergency. See the back of the manual for mounting dimensions and recommended clearance space. 1. Unfasten four screws to remove the cover. Terminal Board Cable Entrances...
  • Page 23 Terminal Unit IB-583 Select a mounting location as shown below. • Leave sufficient space around the unit for operation and maintenance. • The temperature and humidity of the mounting location should be stable and moderate. • Keep the unit away from the high power radiotelephone and it’s feeder wire so that RFI (Radio Frequency Interference) is minimum.
  • Page 24 Mounting of keyboard 1. Attach the function key label NBDP to the location shown below. Function key label (supplied) Prt Sc Scroll Pause Lock Lock Sys Rq Break & Home Back space Pg Up Caps Pg Dn " Lock Enter Enter <...

  • Page 25: Wiring

    2. WIRING Wiring 2.1.1 Standard wiring For further details, refer to the interconnection diagram at the end of this manual. TX/RX ANT or TX ANT DSC W/R AS-102 ANT FAX-5 to ship's RX ANT ground RG-10/UY (Local supply) J. B. Power status FS-5070T monitor PSM-01...
  • Page 26 2.1.2 Connection on Antenna Coupler Three cables are terminated at the antenna coupler: the 5P cable (05S0793 or 05S0309) and coaxial cable from the transceiver unit and the antenna wire. For the connection of the antenna wire, use an insulator so as not to put stress on the connector at the insulator of the antenna coupler.
  • Page 27 Outdoor wiring of antenna wire When mounting the antenna coupler outdoors, arrange the antenna wire as shown below to prevent it from loosing. The optional antenna materials shown below are necessary. Name Type Code Remarks CP05-09010* 005-954-180 w/10 m antenna cable Antenna materials CP05-09020* 005-964-410...
  • Page 28 2.1.3 Connection on transceiver unit Power cable Connect the DPYC-10 (JIS, Japan Industrial Standard) or equivalent cable (local supply) to the power terminal at the bottom of the transceiver unit, and fasten it to the TB (+) and (-). The torque should be between 11.5 and 15.5 N·m. DPYC-10 Armor Sheath...
  • Page 29 5P cables 1. Use a knife to cut intersecting slits in the rubber bushing. 2. Fabricate the cable (05S0309 or 05S0793) as shown below. 9 mm Wind vinyl tape. 55 mm Solder the vinyl wire to the drain wire. 40 mm For 05S0793, cut the almor off at here and wind vinyl tape.
  • Page 30 How to connect cable to the terminal board 1. Press this downward by finger or screw driver. 2. Insert a core of cable. 3. Release the finger or screw driver. Control unit Connect the transceiver unit and the control unit by the supplied cable with D-sub 15 pin connector for both ends.

  • Page 31: External Equipment

    Transceiver unit, inside view Equipment with IEC 61162-1 (NMEA) format Connects a navigator to the terminal board in the transceiver unit. The FS-5070 can receive the following sentences in IEC-61162-1 (ed.2nd) format. Use the interconnection cable type TTYCS-1 (Japan Industrial Standard type, or equivalent) or CO-SPEVV-SB-C 0.2x2P.
  • Page 32 Distress alert IC-302-DSC/Indicator IC-303-DSC Use TTYC-4 (Japan Industrial Standard type, or equivalent) or CO-SPEVV-SB-C 0.2X5P cable and fabricate it as below. Remove the outer sheath and Armor Inner sheath armor by 90 mm. 11 9 φ = 15.5 Remove the inner sheath by 20 mm, and the sheath of the cores by 9 mm.
  • Page 33 FS-5070 Receiver TB Board (05P0758) TB5 BK + 33 Relay TX KEYED BK - Example of connection with receiver Transceiver unit FS-5070 TB Board (05P0758) TB5 BK + BK + 33 RX MUTE TX KEYED TX KEYED RX MUTE BK -...
  • Page 34 Printer interface From top :Control unit :IB-583 NBDP :Printer PRINTER DPYC-1.5 24VDC 0V (-) Optional cable 24V (+) 17JE23250-02 DPYC-1.5, sectional view Armor Sheath φ = 11.7 mm Conductor S = 1.5 mm φ = 1.56 mm 2-10...

  • Page 35: Ac-Dc Power Supply Unit Pr-850A (Option)

    AC-DC Power Supply Unit PR-850A (Option) When connecting to an AC and DC ship’s mains, the optional AC-DC power supply unit PR-850A is required. Attach the crimp on lug FV5.5-S4 (local supply) to the following cables (Japan Industrial Standard) or equivalent (local supply) for connection with the power supply unit.
  • Page 36 100VAC input 110VAC input Black White White Black White Black Black White Black Black 120VAC input 200VAC input White White Black Black White Black Black White Black Black (Default setting) 220VAC input 240VAC input White White Black Black Black White Black White Black...

  • Page 37: Automatic Antenna Switch (Option)

    Automatic Antenna Switch (Option) Connect the SSB antenna to the ANT terminal, and use the antenna cable to connect the TRX terminal and the antenna coupler (ANT terminal) as shown below. For power, connect the DPYCY-1.5 cable (Japan Industrial Standard) between the following terminals on the transceiver unit and the automatic antenna switch;...
  • Page 38 DPYCY-1.5, fabrication Solder a vinyl wire. Armor Sheath Vinyl sheath Conductor Vinyl S = 1.5 mm Use crimp-on lugs, φ = sheath 13.7 mm φ = 1.56 mm Armor pre-attached to the terminal board in the Fix the cable with the cable DPYCY-1.5, sectional view automatic antenna switch.

  • Page 39: Initial Setting

    Initializing Control Unit and Transceiver Unit The control unit is commonly used with the transceiver unit of FS-1570, FS-2570 and FS-5070. Therefore, initialize the units at installation as follows. 1. Turn on the power switch on the control unit. A while later, the radiotelephone (RT) screen appears.
  • Page 40 MMSI SET MMSI CLEAR ALL CLEAR 3. Enter the password referring to appropriate FURUNO INFORMATION. Regulations prohibit the release of the password to users. 4. Rotate the ENTER knob to select MMSI SET and press the ENTER knob. 5. Enter MMSI (Own ship’s ID).

  • Page 41: Manual 2182 Khz Tuning Preset

    Manual 2182 kHz Tuning Preset For safety measure, it is required that 2182 kHz be tunable both automatically and manually. The setup to enable manual tuning, in the event the antenna tuner system fails, is made with the DIP switches in the antenna coupler. Be sure not to transmit during silent period (00 to 03 min.
  • Page 42 DIP switch LED No. LED status CR10 CR11 CR12 CR13 CR14 CR15 CR16 CR17 CR18 CR19 CR20 CR21 CR22 7. Return the S1 switch to AUTO, confirming that LEDs do not change. If different, repeat steps 5 and 6. 8. Set the S1 switch to MANUAL. 9.

  • Page 43: System Setup

    1. Press SETUP key to display the Setup menu. 2. Rotate ENTER knob to select “SYS SETUP”. 3. Enter the password referring to appropriate FURUNO INFORMATION to display the System setup menu. The password cannot be informed customers by statute.
  • Page 44 1. Rotate the ENTER knob to select “SIG DET S LEVEL”. 2. Press the ENTER knob to display the S LEVEL pop-up window. S LEVEL (OFF 255) SIG DET S LEVEL pop-up window 3. Rotate the ENTER knob to adjust the indicator bar. Too low a setting stops transmission of a DSC message because it detects noise on the DSC frequency.
  • Page 45 3.4.3 RT System setup Choose “RT SYSTEM SETUP” on the System setup menu, and then press the ENTER knob to show the RT (Radio Telephone) System setup menu. RT System setup RT System setup REGULATION : INTL TONE TX FREQ : FREE AM ENABLE : RX...
  • Page 46 System setting of RT Set the RT similarly with DSC. Do the setting at System setup menu at the transceiver unit. Item Description Setting REGULATION Select the national regulation to change the INTL, (RUSSIA) frequency, user channel, etc. TX FREQ Select the frequency to transmit.
  • Page 47 Antenna system and setting of “50 ohm BK The “50 ohm BK” setting may be changed according to the antenna system. Examples are shown below, including the antenna BK relay and RX DIV kit described on Chapter 4. When using the antenna connected to ATU for the receiving, the TX/RX matching circuit is tuned with the transmitting frequency when tuning.
  • Page 48 Antenna system-3, semi-duplex “50 ohm BK” setting: Disable FAX-5 + 2.6m Whip AT-xxx BK RL FAX-5 + 2.6m Whip BK RL Attach the optional antenna BK relay. WR2 ANT WR1 ANT J2:TX IN TR ANT J1:TX ANT COMB PAx4 J3:RX OUT WR-1 TX FIL J2:ANT...
  • Page 49 Antenna system-5, semi-duplex (common using WR2 antenna with receive antenna) “50 ohm BK” setting: Disable 6m Whip AT-xxx ARD-1 FAX-5 + 2.6m Whip FAX-5 + 2.6m Whip WR2 ANT WR1 ANT J2:TX IN TR ANT J1:TX ANT COMB PAx4 J3:RX OUT WR-1 TX FIL J2:ANT...

  • Page 50: Setting Dip Switches

    Setting DIP Switches Set DIP switches depending on equipments connected as shown below. Location of DIP Switches T-CPU Board (05P0732) Transceiver unit IEC (NMEA) RS-422 Current Loop Default setting S2-#1 RS-422/232C Current Loop Default setting RS-422 RS-232C S2-#3 S3-#1, 2 (both) S3-#3, 4 (both) Note: S2-#4 is not used.

  • Page 51: Preamp Setting (For Fax-5) Switches

    Preamp Setting (For FAX-5) When using the preamp for the watch receiver antenna, set J3 on the W/R Board to ACTIVE in the transceiver unit. ACTIVE Change jumper to ACTIVE position to use the preamp for the watch receiver antenna. 3-13...
  • Page 52 This page is intentionally left blank. 3-14...

  • Page 53: Option Kit

    4. OPTION KIT Antenna BK relay With the optional antenna BK relay, the antenna coupler can be modified to enable SSB communications when there is RX ANT trouble. The cable marked with the asterisk on page 2-1 should be "hooked" (by using a cable tie, etc.) near the R_ ANT connector so that it can be connected immediately when there is RX ANT trouble.
  • Page 54 2. Remove the waterproofing material from the grommet on the antenna coupler. 3. Pass the coaxial cable through the grommet and connect it to TB1 on the Antenna BK Relay board. 4. Connect the other end of the cable to the R. ANT on the transceiver unit, referring to the figure on page 2-1.

  • Page 55: Dsc Routine Frequency Board

    4.2 DSC Routine Frequency Board The optional W/R Board 05P0734 enables reception of DSC routine frequencies while SSB radiotelephone connection. The connection of whip antenna to ANT (W/R2) port for DSC routine frequency is also necessary. Necessary parts: W/R2 Board Kit, Type: OP05-104, Code No.: 001-004-450 Name Type Code No.

  • Page 56: Signal Splitter Board

    4.3 Signal Splitter Board To use the SSB antenna (R. ANT) for routine watch keeping, the following modification is necessary. The optional Signal Splitter (RX DIV) and W/R2 Board kit are required. Note: When transmitting, DSC routine frequency cannot be received if R. ANT is connected to AT-5000.

  • Page 57: Connecting Of Nbdp Terminal Unit Op05-100 (Ib-583)

    4.4 Connecting of NBDP Terminal Unit OP05-100 (IB-583) To communicate with telex, the NBDP terminal unit is required. Name: NBDP terminal unit set, Type: OP05-100, Code No.: 000-056-956 Name Type Code No. Remarks Terminal unit IB-583 000-043-435 w/installation materials DSP Board OP05-97 005-951-820 1 set...
  • Page 58 Fix the dummy load (for AT-5000-H or AT-5000-HS) to the position shown below. Dummy load 05P0816 board The dummy load has three harnesses. Connect them according to equipment configuration, as shown below and on the next page. AT-5000, without the dummy load COUP board 05P0358...
  • Page 59 AT-5000, added the dummy load Dummy load COUP board 05P0816 05P0358 3-3P 4-4P 2-2P AT-5000, added the dummy load and antenna BK relay (described on page 4-1) Dummy load COUP board 05P0816 05P0358 3-3P 4-4P 2-2P 2-2P 3-3P ANBKRELAY board 05P0359...
  • Page 68 T.Matsuguchi Nov.22'06...
  • Page 70 21/Aug/08 R.Esumi...
  • Page 71 21/Aug/08 R.Esumi...
  • Page 75 D-10 26/Jun/09 R.Esumi...
  • Page 76 D-11...
  • Page 77 D-12...
  • Page 78 D-13...
  • Page 79 D-14...
  • Page 80 D-15...
  • Page 81 D-16...
  • Page 82 D-17...
  • Page 83 D-18 25/Sep/09 R.Esumi...

  • Page 84: Interconnection Diagram

    MAX.50m アラームユニット IN-C IV-2sq. ALARM UNIT MPYC-2 OUT-H IC-350 B24 05P0758 OUT-C CTO-C 注記 ＊１）造船所手配。 ＊２）オプション。 ＊３）コネクタは工場にて取付済み。 DRAWN TITLE FS-5070 T.YAMASAKI ＊４）長さに応じて芯線太さを変更する。 16/Sep/09 CHECKED 名称 NOTE SSB送受信機 T.TAKENO 16/Sep/09 *1. SHIPYARD SUPPLY. APPROVED 相互結線図 25/Sep/09 R.Esumi *2. OPTION. SCALE MASS NAME *3.

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