HGI Generators SKD100-I Operation And Maintenance Manual
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HGI Generators SKD100-I Operation And Maintenance Manual

10.0 kva diesel generator
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Ravenstor Road
Wirksworth
Derbyshire
DE4 4FY
ENGLAND
Sales Tel:
+44 (0) 1629 824 284
Sales Fax:
+44 (0) 1629 824 613
Email:
info@hgigenerators.com
sales@hgigenerators.com
Website:
www.hgigenerators.com
Operation and Maintenance Manual
10.0 kVA Diesel Generator
Build No: SKD100-I, SKD100-IR
Publication No 498-1060
© Harrington Generators International Limited
All rights reserved. No part of this publication may be reproduced in any material form (including photography or storing in
any medium by electronic means or other) without the written permission of the copyright holder except in accordance with
the provisions of the Copyright, Designs and Patents Act 1988.
Applications for the copyright holder's written permission to reproduce any part of this publication should be addressed to
Harrington Generators International Limited at the address above.
Any reference to trademarked product names used within this publication is owned by their respective companies.
Harrington Generators International Limited reserves the right to change the contents of this document without prior notice.

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  • Page 1 Operation and Maintenance Manual 10.0 kVA Diesel Generator Build No: SKD100-I, SKD100-IR Publication No 498-1060 © Harrington Generators International Limited All rights reserved. No part of this publication may be reproduced in any material form (including photography or storing in any medium by electronic means or other) without the written permission of the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents Act 1988.
  • Page 2 Machine specifications can be modified at any time without any obligation to update this publication. It is recommended to read this manual thoroughly because incorrect operation may result in the warranty being void. Therefore it is also recommended to use only original manufacturer spare parts.
  • Page 3 SKD100-I 3000 RPM Diesel Generator...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS 01. REFERENCE GUIDE ................page..6 02. ACCIDENT PREVENTION / SAFETY REGULATIONS ......page..9 03. ENVIRONMENTAL DIRECTIONS ............page.16 04. THE POWER GENERATOR ..............page.18 05. TECHNICAL DATA ..................page.23 06. INSTALLING AND STARTING THE POWER GENERATOR ....page.27 07. USING THE GENERATOR ..............page.31 08.
  • Page 6 01. REFERENCE GUIDE 01.1- This publication........................page.7 01.2- Purpose..........................page.7 01.3- Reference to regulations......................page.7 01.4- Using this manual.........................page.8 01.5- Terminology..........................page.8 01.6- Abbreviations........................page.8 498-1060 SKD100...

  • Page 7: Reference Guide

    01. REFERENCE GUIDE Reference Guide 01.1 THIS PUBLICATION Sound pressure (Lp): Measurement of the pressure generated by the emis- sion of sound waves taken at a certain distance from The “USE AND MAINTENANCE MANUAL”, published by the source. Its value changes with the distance from the the manufacturer, is an integral part of the power gen- source and is also measured in dB(A).

  • Page 8: Using This Manual

    01. REFERENCE GUIDE 01.6 ABBREVIATIONS 01.4 USING THIS MANUAL “Symbols” are used along with text to highlight and ampere point out visually the relevance of different types of information. volt Graphic representation of symbols and their meaning: alternate current Points out to important complementary informa- direct current tion.

  • Page 9: Accident Prevention / Safety Regulations

    02. ACCIDENT PREVENTION / SAFETY REGULATIONS 02.1- Precautions to be observed....................page.10 02.2- Risks for the operator when using this unit................page.11 02.3- Protective clothing recommended for operators..............page.11 02.4- Meaning of safety signs......................page.12 02.5- Location of safety signs provided on the unit................page.15 SKD100 498-1060...

  • Page 10: Precautions To Be Observed

    02. ACCIDENT PREVENTION / SAFETY REGULATIONS Read carefully the instructions for use; operate according BEFORE STARTING THE GENERATOR to the regulations in force in your country. (FOR STATIONARY USE) 02.1 SAFETY PRECAUTIONS TO BE • Connect the power generator to earth using the proper terminal and a cable of suitable size without OBSERVED interposing switches or other devices capable of...

  • Page 11: Risks For The Operator When Using This Unit

    02. ACCIDENT PREVENTION / SAFETY REGULATIONS • Check the level of any liquids that may leak into the FIRE AND EXPLOSION bund. Empty the bund if necessary. Do not dump the liquids onto land but dispose of them according to •...

  • Page 12: Meaning Of Safety Signs

    02. ACCIDENT PREVENTION / SAFETY REGULATIONS 02.4 MEANING OF SAFETY SIGNS These signs inform the user about any hazards that can cause severe injury. Read carefully the meanings and precau- tions indicated in this manual. If the original stickers attached to the machine get lost, damaged or even partially unreadable, they must be replaced. Danger Signs Meaning Danger of Electrical Discharges...
  • Page 13 02. ACCIDENT PREVENTION / SAFETY REGULATIONS Danger Signs Meaning Danger of burns! Do not touch the exhaust manifold or the engine when the generator is in operation. Stay away from the generator. Exhaust gases contain carbon monoxide, and other components dangerous to your health.
  • Page 14 This card warns that the battery that the has no acid. Before starting the generator, prepare the battery according to the instructions of Chapter “06”. Marks the position of the points for lifting the unit using a fork lift. HGI Generators Branding Label HGI Web Address Label 498-1060 SKD100...

  • Page 15: Location Of Safety Signs Provided On The Unit

    02. ACCIDENT PREVENTION / SAFETY REGULATIONS 02.5 LOCATION OF SAFETY SIGNS PROVIDED ON THE UNIT SKD100 498-1060...

  • Page 16: Environmental Directions

    03. ENVIRONMENTAL DIRECTIONS 03.1- Waste material and lubricating oil..................page.17 03.2- Disposal of the unit......................page.17 498-1060 SKD100...
  • Page 17 03. ENVIRONMENTAL DIRECTIONS 03.1 WASTE MATERIAL AND LUBRICATING When running, the generator produces no waste material. Spare parts replaced during the unit life and the lubricating oil are counted as waste, and must be disposed of according to the laws in force in the country where the generator is located.

  • Page 18: The Power Generator

    04. THE POWER GENERATOR 04.1- Generator components......................page.19 04.2- SKD100-I Control panel description..................page.21 04.3- SKD100-IR Control panel description..................page.22 498-1060 SKD100...
  • Page 19 04. THE POWER GENERATOR 04.1 GENERATOR COMPONENTS 1. Intake screen 2. Control panel 3. Lifting eye 4. Exhaust Vent 5. Fuel Filler Cap 6. Canopy handle 7. Fork Lift Pockets 8. Air Vent Screen SKD100 498-1060...
  • Page 20 04. THE POWER GENERATOR 1. Radiator tank 2. Fuel filter 3. Coolant filler cap 4. Oil filler cap 5. Oil filter 6. Engine oil level dipstick 7. Fuel pre-filter 8. Alternator battery charger 9. Muffler extension 10. Starter motor 11. Air filter 12.

  • Page 21: Skd100-I Control Panel Description

    04. THE POWER GENERATOR 04.2 SKD100-I CONTROL PANEL DESCRIPTION Item Description Item Description Voltage selector Hour meter Battery charger failure alarm lamp 80 A 2 poles circuit breaker High coolant temperature alarm lamp 40 A 2 poles earth leakage circuit breaker...

  • Page 22: Skd100-Ir Control Panel Description

    04. THE POWER GENERATOR 04.3 SKD100-IR CONTROL PANEL DESCRIPTION Item Description Item Description Hour meter 80 A 2 poles circuit breaker Battery charger failure alarm lamp 40 A 2 poles earth leakage circuit breaker (option on request) High coolant temperature alarm lamp 30 A circuit breakers (push to reset) Low oil pressure alarm lamp 230 V 32 A single-phase current socket...

  • Page 23: Technical Data

    05. TECHNICAL DATA 05.1- Generator..........................page.23 05.2- Engine..........................page.23 05.3- General specifications......................page.23 05.4- Outline dimensions......................page.24 SKD100 498-1060...
  • Page 24 05. TECHNICAL DATA 05.1 GENERATOR Type Synchronous Single phase power (Standby Power) 10 kVA - 230/110 V (according to DIN 6271) Single phase power (Prime Power) 9 kVA - 230/110 V (according to DIN 6271) Frequency 50 Hz Power factor Insulation class Degree of protection IP 23...
  • Page 25 05. TECHNICAL DATA 05.4 OUTLINE DIMENSIONS 650 mm 674 mm 1358 mm Unit with canopy open 1835 mm SKD100 498-1060...
  • Page 26 05. TECHNICAL DATA Trolley-mounted unit 900 mm 1746 mm 498-1060 SKD100...

  • Page 27: Installing And Starting The Power Generator

    06. INSTALLING AND STARTING THE POWER GENERATOR 06.1-Preliminary operations......................page.27 06.2-Maximum operating angles....................page.28 06.3-Location..........................page.28 06.4-Air flow clearance.........................page.29 06.5-Checking generator operation....................page.29 06.6-Generator unit run-in......................page.29 SKD100 498-1060...

  • Page 28: Preliminary Operations

    06. INSTALLING AND STARTING THE POWER GENERATOR 06.1 PRELIMINARY OPERATIONS pic.1 BEFORE STARTING THE UNIT ENGINE OIL (picture 1) The unit is delivered complete with lubricating oil. Check the oil level in the sump using the dipstick (1) located on the right side of the engine (see Checking the oil level on page 35);...

  • Page 29: Maximum Operating Angles

    06. INSTALLING AND STARTING THE POWER GENERATOR BATTERY (picture. 4) 06.2 MAXIMUM OPERATING ANGLES (picture 5) The unit is delivered with a fully charged battery (disconnected). Do not exceed the operating angles shown in the figure while running the The battery is factory filled with acid at density of 1.28 g/ power generator unit, or engine damage ml and is ready for operation.

  • Page 30: Air Flow Clearance

    06. INSTALLING AND STARTING THE POWER GENERATOR Installation of the generator is to be made by qualified pic.6 personnel in accordance with the appropriate regulations; e.g. Electricity, Safety, Quality and Continuity Regulations 2002 (S.I 2002/2665), and the following electrical safety regulations.

  • Page 31: Using The Generator

    07. USING THE GENERATOR 07.1- Control devices mounted aboard.....................page.32 07.2- Earthing the power generator....................page.32 07.3- Starting the engine........................page.32 07.4- Stopping the engine.........................page.33 07.5- Using the power generator unit....................page.33 07.6- Adjustments and settings......................page.34 07.7- Putting the power generator temporarily out of service and restarting operation.....page.34 SKD100 498-1060...

  • Page 32: Control Devices Mounted Aboard

    07. USING THE GENERATOR 07.1 CONTROL DEVICES MOUNTED 07.2 EARTHING THE POWER GENERATOR ABOARD (picture. 1) Before starting the generator, connect it to earth by using Automatic return to idle when load is the earth connection provided (3) and a cable of suitable disconnected size without interposing switches or other devices ca- pable of breaking the electrical connection to earth.

  • Page 33: Stopping The Engine

    07. USING THE GENERATOR 07.5 USING THE POWER GENERATOR UNIT AUTO mode (picture 2 SKD100-IR version only) Earth leakage circuit breaker (picture 2) After checking and restoring if necessary the engine oil The unit is equipped with an earth leakage circuit level, and fuelling the unit, (if this is the first starting, it is breaker (1) capable of ensuring user protection in case necessary to fuel the unit until the fuel gauge (2) on the...

  • Page 34: Adjustments And Settings

    07. USING THE GENERATOR 07.6 ADJUSTMENTS AND SETTINGS All controls for the adjustments and settings neces- sary when using the generator are mounted on the control panel and are described in this Chapter. It is forbidden to perform further adjustments and settings other than those described here.

  • Page 35: Moving The Generator

    08. MOVING THE GENERATOR 08.1- Packing, transporting and storing the unit................page.35 08.2- Lifting and moving the unit.......................page.35 SKD100 498-1060...
  • Page 36 08. MOVING THE GENERATOR Never leave the generator slung overhead 08.1 PACKING, TRANSPORTING AND (fig 4). STORING THE UNIT When moving and transporting the Packaging generator, do not tilt it excessively. The package is provided by manufacturer. pic.2 Disposing of packaging onto land is strictly forbidden.

  • Page 37: Oil

    9. GENERATOR MAINTENANCE 09.1- Maintenance...........................page.38 SKD100 498-1060...
  • Page 38 9. GENERATOR MAINTENANCE 09.1 MAINTENANCE FREQUENCY OPERATIONS Every 50 hours. Check of fuel pipes and clamp bands. Cleaning of air cleaner element. Cleaning of fuel filter. Every 100 hours. Check of battery electrolyte level. Check of fan belt tightness. Check of radiator hoses and clamp bands. Every 200 hours.
  • Page 39 9. GENERATOR MAINTENANCE REGULAR MAINTENANCE pic.1 For service and maintenance operations relating to the engine, refer to the engine manufacturer’s manual provided with the generator unit. To prevent breakdowns to the generator it is important to keep the engine properly serviced and maintained. Observe the maintenance directions provided in this Chapter and the “Use and Maintenance Manual”...
  • Page 40 9. GENERATOR MAINTENANCE Replace the oil filter cartridge after the initial 50 hours of operation and every 200 hours thereafter. • Remove the old oil filter cartridge (2) with a filter wrench. • Apply a film of oil to the gasket for the new cartridge. •...
  • Page 41 9. GENERATOR MAINTENANCE Air cleaner (picture 5) Cleaning the generator A dirty air filter cause difficulty in the start of the engine, Water is a electricity conductor, diminution of power and dysfunctions, and it shortens in therefore it can causes shorts. substantial way the duration of the motor.

  • Page 42: Optional Accessories

    10. OPTIONAL ACCESSORIES 10.1- Trolley..........................page.43 10.2- AMF Panel...........................page.44 498-1060 SKD100...
  • Page 43 10. OPTIONAL ACCESSORIES 10.1 TROLLEY List of spare part codes SPARE SPARE DESCRIPTION DESCRIPTION PART CODE PART CODE Complete trolley 760-605 Handle supports A1032-005 Handle knobs A1032-002 Handle knobs A1032-006 Handle A1032-003 Axle A1032-007 Pins A1032-004 Wheels A1032-008 SKD100 498-1060...
  • Page 44 10. OPTIONAL ACCESSORIES 10.2 AMF PANEL - Battery Charger - Fuses TG/TR - Contactor - Terminal Strip SPARE DESCRIPTION PART CODE MPNano ECO 10 kVA 760-010 AMF panel Outline Specification Height x Width x Depth 400 x 320 x 180 mm Colour RAL 7035 Access...

  • Page 45: Spare Parts

    11. SPARE PARTS SKD100 498-1060...
  • Page 46 11. SPARE PARTS 11.0- Spare part codes labels......................page.47 11.1- Spare part codes panel......................page.48 11.2- Spare part codes generator....................page.50 498-1060 SKD100...
  • Page 47 11. SPARE PARTS 11.1 SPARE PART CODES SPARE SPARE STICKER STICKER PART CODE PART CODE A1032-093 A1032-094 A1032-095 A1032-096 A1032-097 A1032-098 A1032-099 A1032-100 A1032-102 A1032-101 A1032-104 (120x30) A1032-105 (160x40) A1032-103 A1032-107 A1032-106 A1032-109 A1032-108 A1032-111 A1032-110 A1032-113 A1032-112 A1032-115 A1032-114 A1032-116 A1032-117 STOP...
  • Page 48 11. SPARE PARTS 498-1060 SKD100...
  • Page 49 11. SPARE PARTS List of spare part codes SPARE SPARE DESCRIPTION DESCRIPTION PART CODE PART CODE Control panel box A1032-009 Glow plug lamp A1032-029 Electronic panel support A1032-010 230V 32A current plug A1032-031 N.C. contact A1032-012 230V 32A current socket A1032-032 N.O.
  • Page 50 11. SPARE PARTS 498-1060 SKD100...
  • Page 51 11. SPARE PARTS List of spare part codes SPARE SPARE DESCRIPTION DESCRIPTION PART CODE PART CODE Engine schock absorber A1032-051 Fuel filter support A1032-083 Basement A1032-052 Electric pump A1032-084 Battery A1032-053 Radiator top support A1032-085 Alternator schock absorber A1032-054 Alternator support A1032-055 Muffler extension A1032-086...

  • Page 52: Electrical Diagram

    12. ELECTRICAL DIAGRAM 12.1- Electrical diagram SKD100-I..................page.53 12.2- Electrical diagram SKD100-IR..................page.54 498-1060 SKD100...
  • Page 53 12. ELECTRICAL DIAGRAM 12.1 ELECTRICAL DIAGRAM SKD100-I SKD100 498-1060...
  • Page 54 12. ELECTRICAL DIAGRAM 12.2 ELECTRICAL DIAGRAM SKD100-IR 498-1060 SKD100...
  • Page 55 12. ELECTRICAL DIAGRAM VOLT SELECTOR FUSE 240/0/110 10/11 14/15 230V 110V PT1: 32A 1 pole PT2: 16A 1 pole PT3: 80A 2 poles SKD100 498-1060...

  • Page 56: Warranty

    3 Yrs / < 1000 Hrs p.a 3E Cabin Unit 2 Yrs/2000 (batteries are not covered by the warranty) SKD60-I & SKD100-I 2 Yrs / 2000 Hrs 2 Yrs / 2000 Hrs Loncin Suitcase Generators 2 Yrs / 1000 Hrs...
  • Page 57 13. WARRANTY h. Where a customer has not yet paid for goods and the purchasing company goes into administration, HGI reserve the right to delay any warranty claim until the item is paid for. Alternators where the cause is ingress of moisture unless the alternator has been specifically treated to prevent the ingress of moisture.
  • Page 58 Intentionally Left Blank...
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This manual is also suitable for:

Skd100-ir

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