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Ravenstor Road
Wirksworth
Derbyshire
DE4 4FY
ENGLAND
Sales Tel:
+44 (0) 1629 824 284
Sales Fax:
+44 (0) 1629 824 613
Email:
info@hgigenerators.com
sales@hgigenerators.com
Website:
www.hgigenerators.com
Operation and Maintenance Manual
6.0 kVA Air Cooled Diesel Generator
Build No: HRD060D
Publication No 498-1084
© Harrington Generators International Limited
All rights reserved. No part of this publication may be reproduced in any material form (including photography or storing in
any medium by electronic means or other) without the written permission of the copyright holder except in accordance with
the provisions of the Copyright, Designs and Patents Act 1988.
Applications for the copyright holder's written permission to reproduce any part of this publication should be addressed to
Harrington Generators International Limited at the address above.
Any reference to trademarked product names used within this publication is owned by their respective companies.
Harrington Generators International Limited reserves the right to change the contents of this document without prior notice.
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Summary of Contents for HGI Generators HRD060D
- Page 1 Operation and Maintenance Manual 6.0 kVA Air Cooled Diesel Generator Build No: HRD060D Publication No 498-1084 © Harrington Generators International Limited All rights reserved. No part of this publication may be reproduced in any material form (including photography or storing in any medium by electronic means or other) without the written permission of the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents Act 1988.
- Page 2 Change Control Date Version Author Mod No Reason for change Feb 18 Provi Draft for Review by AP Apr 18 401673 Upd and released following review...
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Page 3: Table Of Contents
Lifting and Moving ..................14 Hazards to Health ..................16 OPERATION ....................18 Generator Layout..................18 Pre-Operation Checks ................. 22 Starting ......................23 Stopping ....................... 23 Stopping and Starting Remotely ..............23 AMF Installations ..................24 Shutdown Protections ................24 HRD060D Diesel Generator 498-1084... - Page 4 CN222 Remote Start Controller - programmable ........35 MANUFACTURER’S SERVICE AND USER GUIDE LINKS ......37 Yanmar L100 Engine Operators Manual ............ 37 Deep Sea 3110 User Guide ................ 37 Mecc Alte ECO / ECP User Manual ............37 498-1084 HRD060D Diesel Generator...
- Page 5 HRD060D 3000 RPM Diesel Generator...
- Page 6 Harrington Generators International Harrington Generators International 498-1084 HRD060D Diesel Generator...
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Page 7: Certification
Harrington Generators International Harrington Generators International Certification Certification Certification EC Declaration of Conformity HRD060D Diesel Generator 498-1084... -
Page 8: Data Plate
This provides weights including and excluding a full tank of fuel Only commercially available diesel fuel can be used. If a special type of diesel is Fuel: to be used please consult HGI first to discuss its suitability 498-1084 HRD060D Diesel Generator... -
Page 9: Specification
200 hours (first oil change at 50 hours) Cylinders: Power: 6.5 kW Engine Speed: 3000 rpm Engine Cooling: Air cooled Starting Method: Electric Start Electrical System: 12V DC system Emissions Level: n/a below threshold. Lowest starting temperature: -10°C without extra aids Other: HRD060D Diesel Generator 498-1084... - Page 10 1014 x 580 x 851mm Operating Clearance: Minimum of 0.6 m all around and above. Access for Servicing: Access of 0.6 m required both sides. Weight – fuel tank empty: 185 kgs Weight – fuel tank full: 210 kgs 498-1084 HRD060D Diesel Generator...
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Page 11: General Arrangement And Dimensions
Harrington Generators International Specification General Arrangement and Dimensions HRD060D Diesel Generator 498-1084... -
Page 12: Safety
During servicing, follow HSE recommendations NOTICE regarding the handling and disposal of Notice refers to a method or practice which can contaminated oil products. result in product damage, or to draw attention to additional information or explanations. 498-1084 HRD060D Diesel Generator... - Page 13 On end: KEEP FLAMMABLE MATERIAL AWAY FROM THE GENERATOR Part of label No: 499-1081-003 The exhaust and some surfaces are hot and flammable material should not be allowed near the generator. HRD060D Diesel Generator 498-1084...
- Page 14 No: 499-1081-003 If the generator is not producing enough power for the application or you suspect a problem do not adjust the engine speed. This may damage the engine, alternator and any power equipment plugged into the generator. HRD060D Diesel Generator...
- Page 15 TEST button is located and shown how to use it. An earth spike kit is available as an optional extra. On Control Panel. Qty. 1. ELECTRICITY IS DANGEROUS Label No: 499-1081-004 Warning Label advising safe use of sockets HRD060D Diesel Generator 498-1084...
- Page 16 Qty 1 tions of the switch. Label No. 499-945-012 Next to exhaust outlet. CAUTION HOT EXHAUST Qty. 1 The exhaust pipe is shielded as much as is practical but the final outlet is hot. Label No: 499-1081-010 498-1084 HRD060D Diesel Generator...
- Page 17 FUEL FILL THIS SIDE the access panel The fuel filler cap is located inside this cover. Label No: 499-1081-017 Remove the cover to access the filler and for refuelling. DO NOT REFUEL WHILE THE SET IS RUNNING OR HOT! HRD060D Diesel Generator 498-1084...
- Page 18 If you cannot hold a normal Pt No. 499-325-094 conversation because of background noise your hearing may be in danger. You should move away, wear ear protection or turn off the equipment. 498-1084 HRD060D Diesel Generator...
- Page 19 On front panel over battery RECYCLE compartment The battery contains lead and sulphuric acid Part of label and should be recycled at an approved facil- No: 499-081-001 ity only and not put into a dust bin. HRD060D Diesel Generator 498-1084...
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Page 20: Electrical Safety
Lifting Operations & Lifting Equipment Regula- cations 08/03 tions 1998 (LOLER) SI 1998 No: 2307 For the HRD060D generator, manual lifting (even with The following publication should also be observed:- four people) cannot be recommended as a formal risk •... - Page 21 Lifting by Hooks or Straps The generator can be lifted by hooks or lifting straps passing through the same pods as indicated above.A four point (not two-point) lift is recommended. HRD060D Diesel Generator 498-1084...
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Page 22: Hazards To Health
498-1084 HRD060D Diesel Generator... - Page 23 • Even if the person remains conscious anticipate that they will pass into shock. • Local burns where contact was made should be covered by a sterile dressing. • Obtain medical attention immediately. HRD060D Diesel Generator 498-1084...
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Page 24: Operation
A large lift up lid provides access for ease of servicing and maintenance in a tight space. The HRD060D is configured to be operated locally at the set but can be provided with an optional remote start controller. - Page 25 The Icons and the descrip- The DSE module will go into standby when no com- tions of the the alarms they represent be seen mon alarms have been triggered after 1 minute of below: HRD060D Diesel Generator 498-1084...
- Page 26 Safety On timer has expired. Contact HGI Sales for further information on the types of remote start panels available for your generator. 498-1084 HRD060D Diesel Generator...
- Page 27 230V spike. An earth spike can be supplied as an optional socket and terminals. extra and should be driven at least 600 mm into soil. HRD060D Diesel Generator 498-1084...
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Page 28: Pre-Operation Checks
Check that the generator is located on level ground and in an open space with free air flow on all sides, at least one metre from other equipment and buildings, and clear of any combustible material. 498-1084 HRD060D Diesel Generator... -
Page 29: Starting
Maintenance Section. Stopping 1. Switch off the electrical output and disconnect the load from the generator’s output. 2. Allow the generator to run off load for 2 minutes to cool down. 3. Press the red STOP button. HRD060D Diesel Generator 498-1084... -
Page 30: Amf Installations
The control module can be set by a small switch on the back to sound an alarm AND shut down on low fuel or just sound an alarm. 498-1084 HRD060D Diesel Generator... -
Page 31: Fault Finding
Smoke seen from exhaust pipe. particularly if the temperature is too low. • Suspect serious fault with the engine. * Care should be taken while working on the fuel system particularly when fuel is under high pressure. HRD060D Diesel Generator 498-1084... -
Page 32: Engine Starts But Then Stops
Each 110V/230V output has its own MCB to prevent excessive breaker (MCB). electrical load being taken through that socket. Check if the miniature circuit breaker (MCB) has tripped or 2-pole circuit breakers have been set to OFF. 498-1084 HRD060D Diesel Generator... -
Page 33: Maintenance
Run on ¼, ½, ¾ full load for 30 minutes º º º If you’d like to make an appointment for HGI to service your generator using our in house 26-point health checker guide for your generator then please contact the Service Department. HRD060D Diesel Generator 498-1084... -
Page 34: Safety Precautions
Drain the oil in the engine while the engine is warm. that the unit trips out when the generator is running. Warm oil drains quickly and completely. 498-1084 HRD060D Diesel Generator... - Page 35 With the front panel removed to reveal the battery check the foam seal is complete all around this compartment and air can only be drawn from outside and cannot re-circulate. HRD060D Diesel Generator 498-1084...
- Page 36 • Check all wiring is secure and not damaged. • Check the output voltage and frequency are correct. • Check the earth continuity between the socket earth pins and the generator frame. 498-1084 HRD060D Diesel Generator...
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Page 37: Maintenance Record Sheet
Maintenance Harrington Generators International Maintenance Record Sheet (for use by owner / service agent) Name of Owner: Name of Service Organisation: Address: Address: Maintenance Record Sheet Order No: Job No: Generator Details (from Data Plate) Date of Service: Model: Hours Run meter reading: (hrs) Serial No: Build Code:... -
Page 38: Parts And Service
110-003 Main Output MCB 2Pole 25 Amp 110-225 RCD 30mA 2Pole 40Amp 110-532 110V 16A Socket 090-001 110V 32A Socket 090-002 230V 16A Socket 090-021 230V 32A Socket 090-022 110 - 230V Voltage Selector Switch 080-232 498-1084 HRD060D Diesel Generator... -
Page 39: Transportation And Storage
If the generator is to be stored long term it would be beneficial to start and run the generator under electrical load for half an hour every three months and then store as above ( but no need to change the oil). HRD060D Diesel Generator 498-1084... -
Page 40: Wiring
Wiring Harrington Generators International Wiring 498-1084 HRD060D Diesel Generator... -
Page 41: Datasheets And Specifications
8” x 4½” and easily integrated into a Cabin interior. Harrington Generators International Limited VAT No 184 4733 43 Registered (England) Reg No 2184794 Registered Offi ce: Precision House, Arden Road, Alcester, Warwickshire, B49 6HN HRD060D Diesel Generator 498-1084... - Page 42 Harrington Generators International Limited VAT No 184 4733 43 Registered (England) Reg No 2184794 Registered Offi ce: Precision House, Arden Road, Alcester, Warwickshire, B49 6HN 498-1084 HRD060D Diesel Generator...
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Page 43: Manufacturer's Service And User Guide Links
- http://www.yanmarengines.co.uk/products.php?range_id=1§ion_id=2 Deep Sea 3110 User Guide - http://www.deepseaplc.com/products/dse-genset Mecc Alte ECO / ECP User Manual - http://www.meccalte.com If you are still unsure then please contact HGI Technical Helpline: +44 (0) 1629 821 614 or 821 652 HRD060D Diesel Generator 498-1084...
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