Delta Electronics AFE075A43A User Manual
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Delta Electronics AFE075A43A User Manual

Delta Electronics AFE075A43A User Manual

Afe2000 series. active front end unit
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Summary of Contents for Delta Electronics AFE075A43A

  • Page 2: Table Of Contents

    Table of Content Introduction ........................1-1 Installation .........................2-7 Wiring ……………………………………………………………………………………...……3-11 Main Circuit Terminal.......................4-13 Control Terminal…………………………………………………………………………….…5-17 Optional Accessories.......................6-21 Option Cards ........................7-41 Specifications ........................8-57 Digital Keypad .........................9-59 Summary of Parameter Settings ...................10-63 Description of Parameter Settings.................11-73 Warning Codes......................12-99 Fault Codes and Descriptions ..................13-103 CANOpen Slave ......................14-109 PLEASE READ THE FOLLOWING INFORMATION PRIOR TO INSTALLATION FOR SAFETY.

  • Page 3: Introduction

    Chapter 1 Introduction AFE2000 Series Chapter 1 Introduction 1.1 Receiving and Inspection For usage safety of the AC motor drive, please check for the followings: Please inspect the unit after unpacking to assure it was not damaged during shipment. Make sure that the part number printed on the package corresponds with the part number indicated on the nameplate.
  • Page 4 Chapter 1 Introduction AFE2000 Series Model Name AFE 075A 23 A Versi on type Inpu t vo ltage 23:2 30V 3-PHASE 43:4 60V 3-PHASE Appli cabl e m otor ca paci ty 007 :1HP(0.75 kW)~ 7750: 100HP(7 5kW) Refer to the spec ific ations for d etails Series name(Active Front End Uni t) Serial Number 075AA237 T 0 01 0001...
  • Page 5 Chapter 1 Introduction AFE2000 Series 1.2 Dimensions Frame B AFE075A23A; AFE075A43A; AFE150A43A See Detail A See Detail B Detail A (Mounting Hole) Detail B (Mounting Hole) Unit:mm [inch] Frame Φ1 Φ2 Φ3 190.0 320.0 190.0 173.0 303.0 22.2 34.0 28.0 77.9...
  • Page 6 Chapter 1 Introduction AFE2000 Series Frame C AFE150A23A; AFE220A23A; AFE220A43A See Detail A See Detail B Detail A (Mounting Hole) Detail B (Mounting Hole) Unit:mm [inch] Frame Φ1 Φ2 Φ3 250.0 400.0 210.0 231.0 381.0 92.9 22.2 34.0 50.0 [9.84] [15.75] [8.27] [9.09]...
  • Page 7 Chapter 1 Introduction AFE2000 Series Frame D D1: AFE370A23A; AFE370A43A; AFE450A43A; AFE750A43A; SEE DETAIL A SEE DETAIL B DETAIL A DETAIL B (MOUNTING HOLE) (MOUNTING HOLE) Unit:mm[inch] Frame 330.0 550.0 275.0 285.0 525.0 492.0 107.2 16.0 11.0 18.0 [12.99] [21.65] [10.83] [11.22] [20.67]...
  • Page 8 Chapter 1 Introduction AFE2000 Series Digital Keypad KPC-CE01...

  • Page 9: Installation

    Chapter 2 Installation AFE2000 Series Chapter 2 Installation The appearances shown in the following figures are for reference only. Airflow direction: (Blue arrow) inflow (Red arrow) outflow Single driv installation Side-by-side installation (Frame B-C) (Frame B-D) Multiple drives installation side-by-side (Frame B,C) Multiple drives installation side-by-side (Frame D) Install a barrier between the drives...
  • Page 10 A (mm) B (mm) C (mm) D (mm) Frame B AFE075A23A; AFE075A43A; AFE150A43A; Frame C AFE150A23A; AFE220A23A; AFE220A43A; Frame D AFE370A23A; AFE370A43A; AFE450A43A; AFE750A43A; NOTE It is the minimum distance required for Frame B~D. If drives are installed closer than the minimum mounting clearance, the...
  • Page 11 External Internal Total Internal Total (Heat sink) AFE075A23A AFE150A23A AFE220A23A AFE370A23A 1091 1311 AFE075A43A AFE150A43A AFE220A43A AFE370A43A AFE450A43A 1147 AFE750A43A 1408 1742 The required airflow shown in chart is for installing single drive in a The heat dissipation shown ※...
  • Page 12 Chapter 2 Installation AFE2000 Series This page is intentionally left blank 2-10...

  • Page 13: Wiring

    Chapter 3 WiringAFE2000 Series Chapter 3 Wiring One-to-One Installation (One AFE unit + One AC motor drive) AC Reacto r Delta AFE 200 0 (Stand ard) AC Mo tor Drive Mains Input Frequency Mo tor R/L1 +1/DC+ S/L2 IM/PM -/DC- T/L3 Option al r1/l1...
  • Page 14 Chapter 3 Wiring AFE2000 Series One-to-Many Installation (One AFE unit + Many AC motor drives) AC Reacto r Delta AFE 2000 (Stand ard) Mains Input Frequency (1) AC Motor Drive R/L1 Motor +1/DC+ S/L2 IM/P M -/DC- T/L3 O pti on al (2) AC Motor Drive Motor +1/DC+...
  • Page 15 Chapter 4 Main Circuit TerminalsAFE2000 Series Chapter 4 Main Circuit Terminals Terminal Diagram for AFE2000 AC Reacto r Delta AFE 2000 (Standa rd ) Mains Input Inverter Frequency R(L1) Mo tor +1/DC+ S(L2) IM/PM -/DC- T(L3) Optiona l r1/l1 s1 /l2 t1/l3 Terminals Description...

  • Page 16: Main Circuit Terminal

    Max. Wire Torque Models Min. Wire Gauge Gauge (±10%) AFE075A23A 6 AWG (13.3mm 4 AWG AFE075A43A 8 AWG (8.4mm 35kg-cm (21.2mm (30.4 lb-in.) AFE150A43A 6 AWG (13.3mm (3.434Nm) UL installations must use 600V, 75℃ or 90℃ wire. Use copper wire only.
  • Page 17 Chapter 4 Main Circuit TerminalsAFE2000 Series Main circuit terminals: Frame C R(L1), S(L2), T(L3), , DC+, DC- Max. Wire Torque Models Min. Wire Gauge Gauge (±10%) AFE150A23A 1 AWG (42.4mm 1/0 AWG 80kg-cm AFE220A23A 1/0 AWG (53.5mm (53.5mm (69.4 lb-in.) AFE220A43A 4 AWG (21.2mm (7.85Nm)
  • Page 18 Chapter 4 Main Circuit TerminalsAFE2000 Series Main circuit terminals: Frame D R(L1), S(L2), T(L3) , DC+, DC-, Max. Wire Torque Models Min. Wire Gauge Gauge (±10%) AFE370A23A 250MCM (127mm AFE370A43A 300MCM 1/0 AWG (53.5mm 200kg-cm AFE450A43A (152mm 2/0 AWG (67.4mm (173 lb-in.) (19.62Nm) AFE750A43A...

  • Page 19: Control Terminal

    Chapter 5 Control TerminalsAFE2000 Series Chapter 5 Control Terminals Please remove the cover before wiring multi-function input and output terminals. The appearance of following figures are for reference only. Removes the cover for wiring Frame B Frame C&D Screw torque: 12~15Kg-cm [10.4~13lb-in.] Screw torque: 12~15Kg-cm [10.4~13lb-in.] Loosen the screws and press the tabs on both sides to remove the cover.
  • Page 20 Chapter 5 Control TerminalsAFE2000 Series SINK（NPN）/SOURCE（PNP）Mode Switching Terminals. Sink Mo de Source Mo de with i nternal power (E24Vd c) with i nternal power (E 2 4Vdc) E24V inte rn al circui t inte rn al c ircui t E24V Sink Mo de Source Mo de with e xternal power...
  • Page 21 Chapter 5 Control TerminalsAFE2000 Series Terminals Terminal Function Factory Setting (NPN mode) PIN 1,2,7,8 :Reserved PIN 3, 6: GND PIN 4: SG- PIN 5: SG+ Resistive Load: Multi-function relay output 1 (N.O.) 5A(N.O.)/3A(N.C.) 250VAC 5A(N.O.)/3A(N.C.) 30VDC Inductive Load (COS 0.4): Multi-function relay output 1 (N.C.) 2.0A(N.O.)/1.2A(N.C.) 250VAC 2.0A(N.O.)/1.2A(N.C.) 30VDC...
  • Page 22 Chapter 5 Control TerminalsAFE2000 Series This page is intentionally left blank 5-20...

  • Page 23: Optional Accessories

    Chapter 6 Optional Accessories|AFE2000 Series Chapter 6 Optional Accessories The accessories list in this chapter are sold separately and are available upon request. Please select applicable accessories for your AFE2000 unit or contact local distributor for suggestion on applicable model and specification. The optional accessories would significantly improves the AFE2000 efficiency. Non-fuse Circuit Breaker Fuse AC Reactor...
  • Page 24 The rated current of the breaker shall be 2~4 times of the maximum rated input current of the AFE unit. 3-phase 230V 3-phase 460V Recommended Recommended Model Model Current (A) Current (A) AFE075A23A AFE075A43A AFE150A23A AFE150A43A AFE220A23A AFE220A43A AFE370A23A AFE370A43A AFE450A43A AFE750A43A Fuse Specification Chart Fuses with specification smaller than the following table indicates are allowed.
  • Page 25 Chapter 6 Optional Accessories|AFE2000 Series AC Reactor Terminal Specifications r1 s1 t1 Applicable Rated Torque: kg-cm / lb-in.. / Nm ±10% Wieght 230 V Inductance Frame KW Model Current Reactor Model Mounting TBLK-A, B TBLK-C Net(Kg) AFE-_ _ _A23A Arms AF-RC075A2 40.0 /46.1 /3.92 3.8 /4.4 /0.37 23.0/ 26.5/ 2.25...
  • Page 26 Chapter 6 Optional Accessories|AFE2000 Series Frame Structure : Mounting holes *Suitable screw size: H TBLK-A TBLK-B TBLK-C A MAX B MAX Model Specifications Model Screw mm [inch] mm [inch] mm [inch] mm [inch] mm [inch] mm [inch] mm [inch] Type AF-RC075A2 [12.01] [6.26]...
  • Page 27 Chapter 6 Optional Accessories|AFE2000 Series Zero Phase Reactor RF220X00A UNIT: mm(inch) Recommended Cable Diagram A Wire Size (mm Wiring type Qty. Please wind each wire around the core for 4 times. Method Nominal (Note) The reactor must be placed at AFE2000 side as close AWG mm as possible.
  • Page 28 Chapter 6 Optional Accessories|AFE2000 Series Digital Keypad KPC-CC01 Frame size Descriptions to the function key Description START OPERATION 1. It is only valid when the source of operation command is from the keypad. 2. The RUN key starts AFE2000 to operate as the function setting and the RUN LED will be ON 3.
  • Page 29 Chapter 6 Optional Accessories|AFE2000 Series (This function will be available soon.) (This function will be available soon.) 6-27...
  • Page 30 Chapter 6 Optional Accessories|AFE2000 Series 面 Panel Mounting (MKC-KPPK) Panel Mounting (MKC-KPPK) For MKC-KPPK model, user can choose wall mounting or embedded mounting. The protection level is IP56. Applicable to the digital keypads (KPC-CC01 & KPC-CE01). Wall Mounting Embedded Mounting accessories*1 accessories*2 Screw *4 ~M4*p 0.7 *L8mm...
  • Page 31 Chapter 6 Optional Accessories|AFE2000 Series 6-29...
  • Page 32 Chapter 6 Optional Accessories|AFE2000 Series Conduit Box Kit Appearance Frame D Applicable modle AFE370A23A; AFE370A43A; AFE450A43A; AFE750A43A; Model number『MKC-DN1CB』 ITEM Description Qty. 1 Screw M5*0.8*10L 2 Rubber 28 3 Rubber 44 4 Rubber 88 5 Conduit box cover 6 Conduit box base Installation Frame D Loosen the cover screws and press the tabs on each side of the cover to remove the cover, as shown in the...
  • Page 33 Chapter 6 Optional Accessories|AFE2000 Series Install the conduit box by fasten the 5 screws shown in the following figure. Screw torque: 24~26kg-cm (20.8~22.6Ib-in). Fasten the 4 screws shown in the following figure. Screw torque: 10~12kg-cm (8.66~10.39Ib-in). 6-31...
  • Page 34 Chapter 6 Optional Accessories|AFE2000 Series Fan Kit Frames Frame B Frame B Frame B Applicable mode: AFE075A43A ; AFE075A23A; Applicable mode: AFE150A43A; Applicable mode: AFE075A23A; AFE075A43A; AFE150A43A; Fan Model『MKC-BFKM1』 Fan Model 『MKC-BFKM2』 Fan Model 『MKC-BFKB』 Frame C Frame D Applicable mode: AFE150A23A; AFE220A23A;...
  • Page 35 Chapter 6 Optional Accessories|AFE2000 Series Frame D Applicable model AFE370A23A; AFE370A43A; AFE450A43A; AFE750A43A; (Figure 1) Loosen screw 1 and screw 2, press the on the (Figure 2) Loosen screw 3 and screw 4, press the tab on right and the left to remove the cover, follow the direction the right and the left to remove the cover.
  • Page 36 Chapter 6 Optional Accessories|AFE2000 Series Flange Mounting Kit Applicable Models, Frame B~D Frame B 『MKC-BFM』 Applicable model AFE075A23A; AFE075A43A; AFE150A43A; Screw 1 *4 ~ M8*P 1.25; Screw 2*6 ~ M6*P 1.0; Accessories 1*2 Accessories 2*2 Cutout dimension Unit: mm [inch]...
  • Page 37 Chapter 6 Optional Accessories|AFE2000 Series 『MKC-BFM』Installation Install accessory 1& 2 by fastening 4 of the screw 1(M8). Screw torque: 40~45kg-cm (34.7~39.0Ib-in). (As shown in the following figure) Plate installation, place 6 of the screw 2 (M6) through accessory 1&2 and the plate then fasten the screws. Screw torque: 25~30kg-cm (5.21~6.94Ib-in).
  • Page 38 Chapter 6 Optional Accessories|AFE2000 Series Frame C 『MKC-CFM』 Applicable model AFE150A23A; AFE220A23A; AFE220A43A; Screw 1*4 ~ M8*P 1.25; Screw 2*8 ~ M6*P 1.0; Accessories 1*2 Accessories 2*2 Cutout dimension Unit:mm [inch] 6-36...
  • Page 39 Chapter 6 Optional Accessories|AFE2000 Series Installation 『MKC-CFM』 Install accessory 1& 2 by fastening 4 of the screw 1(M8). Screw torque: 50~55kg-cm (43.4~47.7Ib-in). (As shown in the following figure) Plate installation, place 8 of the screw 2 (M6) through accessories 1&2 and the plate then fasten the screws. Screw torque: 25~30kg-cm (5.21~6.94Ib-in).
  • Page 40 Chapter 6 Optional Accessories|AFE2000 Series Frame D Applicable model AFE370A23A; AFE370A43A; AFE450A43A; AFE750A43A; Unit:mm [inch] Cutout dimension M10*P1.5(4X) 11.0[0.43](4X) 6-38...
  • Page 41 Chapter 6 Optional Accessories|AFE2000 Series Installation for Frame D 1. Loosen 8 screws and remove Fixture 2 (as shown in 5. Fasten 4 screws (as shown in the following figure). the following figure). Screw torque: 24~26kg-cm (20.8~22.6Ib-in). 2. Loosen 10 screws and remove Fixture 1 (as shown 6.
  • Page 42 Chapter 6 Optional Accessories|AFE2000 Series This page is intentionally left blank 6-40...

  • Page 43: Option Cards

    Chapter 7 Option CardsAFE2000 Series Chapter 7 Option Cards The option cards listed in this chapter are sold separately and are available upon request. Please select applicable cards for your AFE2000 unit or contact local distributor for suggestion on applicable model and specification.

  • Page 44: Specifications

    Chapter 7 Option CardsAFE2000 Series RJ45(Socket) for digital keypad KPC-CC01; KPC-CE01 Slot 3  Please refer to CH09 Digital Keypad for more details on KPC-CE01  Please refer to CH09 Digital Keypad for more details on Slot 2 Slot 1 optional accessory RJ45 extension cable.
  • Page 45 Chapter 7 Option CardsAFE2000 Series Environment ESD(IEC 61800-5-1,IEC 6100-4-2) EFT(IEC 61800-5-1,IEC 6100-4-4) Noise immunity Surge Teat(IEC 61800-5-1,IEC 6100-4-5) Conducted Susceptibility Test(IEC 61800-5-1,IEC 6100-4-6) Operation: -10°C ~ 50°C (temperature), 90% (humidity) Operation/storage Storage: -25°C ~ 70°C (temperature), 95% (humidity) International standard: IEC 61800-5-1, IEC 60068-2-6/IEC 61800-5-1, IEC Vibration/shock immunity 60068-2-27 ...
  • Page 46 Chapter 7 Option CardsAFE2000 Series Parameter (Dec) Function Set value (Dec) Explanation 04-24 IP address -3 IP address 192.168.1.5 04-25 IP address -4 IP address 192.168.1.5 04-26 Netmask -1 Netmask 255.255.255.0 04-27 Netmask -2 Netmask 255.255.255.0 04-28 Netmask -3 Netmask 255.255.255.0 04-29 Netmask -4 Netmask 255.255.255.0...
  • Page 47 Chapter 7 Option CardsAFE2000 Series  LED Indicator & Troubleshooting Status Indication Treatment Power supply in normal status POWER Green No power supply Check the power supply Network connection in normal status Flashes Network in operation LINK Green Network not connected Check if the network cable is connected Troubleshooting...
  • Page 48 Chapter 7 Option CardsAFE2000 Series CMC-PD01  Functions Supports PZD control data exchange. Supports PKW polling AFE2000 parameters. Supports user diagnosis function. Auto-detects baud rates; supports Max. 12Mbps.  Product Profile 1. NET indicator 2. POWER indicator 3. Positioning hole 4.
  • Page 49 Chapter 7 Option CardsAFE2000 Series Environment ESD(IEC 61800-5-1,IEC 6100-4-2) EFT(IEC 61800-5-1,IEC 6100-4-4) Noise immunity Surge Teat(IEC 61800-5-1,IEC 6100-4-5) Conducted Susceptibility Test(IEC 61800-5-1,IEC 6100-4-6) Operation: -10ºC ~ 50ºC (temperature), 90% (humidity) Operation /storage Storage: -25ºC ~ 70ºC (temperature), 95% (humidity) Shock / vibration International standards: IEC61131-2, IEC68-2-6 (TEST Fc)/IEC61131-2 &...
  • Page 50 Chapter 7 Option CardsAFE2000 Series CMC-DN01  Functions Based on the high-speed communication interface of Delta HSSP protocol, able to conduct immediate control to AFE2000 unit. Supports Group 2 only connection and polling I/O data exchange. For I/O mapping, supports Max. 32 words of input and 32 words of output. Supports EDS file configuration in DeviceNet configuration software.
  • Page 51 Chapter 7 Option CardsAFE2000 Series Electrical Specification Power supply voltage 5VDC (supplied by AFE2000) 500VDC Insulation voltage Communication wire 0.85W power consumption Power consumption Weight Environment ESD (IEC 61800-5-1,IEC 6100-4-2) EFT (IEC 61800-5-1,IEC 6100-4-4) Noise immunity Surge Teat(IEC 61800-5-1,IEC 6100-4-5) Conducted Susceptibility Test (IEC 61800-5-1,IEC 6100-4-6) Operation: -10ºC ~ 50ºC (temperature), 90% (humidity) Operation /storage...
  • Page 52 Chapter 7 Option CardsAFE2000 Series NS LED LED status Indication Treatment 1. Check the power of CMC-DN01 and see if the connection is normal. No power supply or CMC-DN01 has 2. Make sure at least one or more nodes are on the not completed MAC ID test yet.
  • Page 53 Chapter 7 Option CardsAFE2000 Series CMC-EIP01  Functions Supports Modbus TCP and Ethernet/IP protocol MDI/MDI-X auto-detect Baud rate: 10/100Mbps auto-detect AFE2000 keypad/Ethernet configuration Virtual serial port  Product Profile [Figure1] 1. Screw fixing hole 2. Positioning hole 3. AFE2000 connection port 4.
  • Page 54 Chapter 7 Option CardsAFE2000 Series Environment ESD (IEC 61800-5-1,IEC 61000-4-2) EFT (IEC 61800-5-1,IEC 61000-4-4) Noise immunity Surge Test (IEC 61800-5-1,IEC 61000-4-5) Conducted Susceptibility Test (IEC 61800-5-1,IEC 61000-4-6) Operation: -10°C ~ 50°C (temperature), 90% (humidity) Operation/storage Storage: -25°C ~ 70°C (temperature), 95% (humidity) Vibration/shock International standard: IEC 61800-5-1, IEC 60068-2-6/IEC 61800-5-1, IEC 60068-2-27 immunity...
  • Page 55 Chapter 7 Option CardsAFE2000 Series Slot 3 Slot 2 Slot 1 [Figure 3] [Figure 4] [Figure 5]  Communication Parameters for AFE2000 Connected to Ethernet When AFE2000 is connected to Ethernet network, please set up the communication parameters for it according to the table below.
  • Page 56 Chapter 7 Option CardsAFE2000 Series  Disconnecting CMC- EIP01 from AFEC2000 1. Turn off the AFEC2000 power. 2. Remove the two screws (see Figure 6). 3. Twist opens the card clip and inserts the slot type screwdriver to the hollow to prize the PCB off the card clip (see Figure 7).
  • Page 57 Chapter 7 Option CardsAFE2000 Series Abnormality Cause Treatment CMC-EIP01 not connected to Make sure the network cable is correctly connected network to network. LINK LED off Poor contact to RJ-45 Make sure RJ-45 connector is connected to connector Ethernet port. CMC-EIP01 not connected to Make sure CMC-EIP01 is connected to network.
  • Page 58 Chapter 7 Option CardsAFE2000 Series EMC-COP01  RJ-45Pin definition Pin name Definition CAN_H CAN_H bus line (dominant high) CAN_L CAN_L bus line (dominant low) CAN_GND Ground/0V/V- CAN_GND Ground/0V/V- Ma le Female  Specification Interface RJ-45 Number of ports 1 Port Transmission method Transmission cable CAN standard cable...
  • Page 59 Chapter 8 SpecificationsAFE2000 Series Chapter 8 Specifications 230V series 460V series Frame Size Model AFE-_ _ _A_ _A Applicable power(kW) Rate input voltage(V) 170~ 250Vac 325~ 500Vac Rated input current(A) Voltage control 300~370Vdc 600~740Vdc Overload capacity 150% 60sec 5% Frequency tolerance Power factor at input 0.95 to above 0.99 side...
  • Page 60 This page is intentionally left blank 8-58...

  • Page 61: Digital Keypad

    Chapter 9 Digital KeypadAFE2000 Series Chapter 9 Digital Keypad KPC-CC01(Optional) KPC-CE01 : LED Disp lay D ispla y freq uen cy, cu rre nt, vo ltag e and erro r etc. : Status Indi cator F: Fre que ncy C omma nd H: Outp ut Frequ ency U: User De fine d Uni ts ERR: CAN Erro r Ind icator...
  • Page 62 Chapter 9 Digital KeypadAFE2000 Series Display Setup Main Page PLC Function Direction: Left/Right/Up/Down In the numeric value setting mode, it is used to move the cursor and change the numeric value. In the menu/text selection mode, it is used for item selection. Function (This function is not supported) (This function is not supported) (This function is not supported)
  • Page 63 Chapter 9 Digital KeypadAFE2000 Series Single At lease one message fail flash 1000 Single flash Double Guarding fail or heartbeat fail flash 1000 Double flash Triple SYNC fail flash 1000 Triple flash Bus off Optional Accessory for Digital Keypad: RJ45 Extension Lead Part No.
  • Page 64 Chapter 9 Digital KeypadAFE2000 Series This page is intentionally left blank 9-62...

  • Page 65: Summary Of Parameter Settings

    Chapter 10 Summary of Parameter SettingsAFE2000 Series Chapter 10 Summary of Parameter Settings This chapter provides summary of parameter settings for user to gather the parameter setting ranges, factory settings and set parameters. The parameters can be set, changed and reset by the digital keypad. NOTE 1）...
  • Page 66 Chapter 10 Summary of Parameter SettingsAFE2000 Series Factory Parameter Settings Explanation Setting Regenerated 00-13 Display AFE2000 Internal Read only Read only Temperature (℃) 00-14 Read only Read only IGBT Temperature (℃) 00-15 Digital Input Status Read only Read only (ON/OFF ) 00-16 Digital Output Status Read only...
  • Page 67 Chapter 10 Summary of Parameter SettingsAFE2000 Series Factory Parameter Settings Explanation Setting 58: cE10 communication Time Out(warn) 59: cP10 PU Board Time out(warn) 65: PCE phase connection error 66: PLE Phase lock error 67: LDC control voltage is too low 68: RIP DC Bus ripple is too large Read only 00-26...
  • Page 68 Chapter 10 Summary of Parameter SettingsAFE2000 Series 01 Basic Parameter Factory Parameter Explanation Settings Setting 01-00 Parameter Reset 0: No function 1: Read only, write is disable 8: Keypad lock 10: All parameters are reset to the factory settings 01-01 Start-up Screen Display 0: Mains input frequency 1: DC BUS voltage...
  • Page 69 Chapter 10 Summary of Parameter SettingsAFE2000 Series 02 Digital Input/Output Parameters Factory Parameter Explanation Settings Setting 02-00 Multi-Function Input Command 0: Disable 1 (MI1) 1: RUN 2: STOP 02-01 Multi-Function Input Command 2 (MI2) 3: EF1 4: RESET 02-02 Multi-Function Input Command 5 : MASTER/SLAVE (will be available soon) 3 (MI3) 6 : ENABLE...
  • Page 70 Chapter 10 Summary of Parameter SettingsAFE2000 Series 03 Special Protection Parameters Factory Parameter Explanation Settings Setting 03-00 Low Voltage Level 230V model: 160.0~220.0Vdc 460V model: 320.0~440.0Vdc 03-01 Current Limit (Drive) 0~250% 03-02 Current Limit (Regeneration ) 0~250% 03-03 Phase Lock Frequency 0.00~10.00Hz 4.00 Deviation Level...
  • Page 71 Chapter 10 Summary of Parameter SettingsAFE2000 Series 04 通訊參數 Factory Parameter Explanation Settings Setting 04-00 Communication Address 1~254 04-01 Transmission Speed 4.8～115.2Kbps 19.2 (Keypad) 04-02 Transmission Fault Treatment 0: Warn and continue operation (Keypad) 1: Warn and ramp to stop 2: Reserved 3: No treatment and no warn 04-03...
  • Page 72 Chapter 10 Summary of Parameter SettingsAFE2000 Series Factory Parameter Explanation Settings Setting 2: Profibus-DP Slave 3: CANopen Slave/Master 4: Modbus-TCP Slave 5: EtherNet/IP Slave 6~8: Reserved 04-11 CANopen Baud Rate 0: 1M 1: 500k 2: 250k 3: 125k 4: 100k (Delta only) 5: 50k 04-12 CANopen Slave Address...
  • Page 73 Chapter 10 Summary of Parameter SettingsAFE2000 Series Factory Parameter Explanation Settings Setting Address 2 04-24 Communication Card IP 0~255 Address 3 04-25 Communication Card IP 0~255 Address 4 04-26 Communication Card 0~255 Address Mask 1 04-27 Communication Card 0~255 Address Mask 2 04-28 Communication Card 0~255...
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  • Page 75: Description Of Parameter Settings

    Chapter 11 Description of Parameter SettingsAFE2000 Series Chapter 11 Description of Parameter Settings 00 Display Parameters  This parameter can be set during the operation. Identity Code of AFE2000 Factory Setting: Read only Settings Display is different for different models. Read only. Display AFE2000 Rated Current Factory Setting: Read only Settings Display is different for different models.
  • Page 76 Chapter 11 Description of Parameter SettingsAFE2000 Series Display the Amount of Power Regenerated kWh (Low Word) Factory Setting: #.## Settings 0~9999 Display Total Power kWh (High Word) * Total Power = Power Consumed + Power Regenerated) Factory Setting: #.## Settings -9999~9999 Display Total Power AAA kWh (Low Word) *Total Power = Power Consumed+ Power Regenerated Factory Setting: #.##...
  • Page 77 Chapter 11 Description of Parameter SettingsAFE2000 Series 5 : occ (only for frame D) 6: ocs 9: oVn 10: oVs 13 : LVn 14: LVs 15: PHL (Input phase loss) 16: oH1 (IGBT over-heat) 17: oH2 (Capacitance over-heat) 18: ot1 (circuit error) 19: ot2 (circuit error) 20: oL (150% 1Min, AFE2000 over-load) 30: cF1 (Memory write-in error)
  • Page 78 Chapter 11 Description of Parameter SettingsAFE2000 Series 01 Basic Parameters  This parameter can be set during the operation. Parameter Reset Factory Setting: 0 Settings 0: No function 1: Read only, write is disable 8: Keypad lock 10: All parameters are reset to the factory settings ...
  • Page 79 Chapter 11 Description of Parameter SettingsAFE2000 Series Pass word Input Pass word Forgotten Password Set 01-03 01-03 01-03 Enter 9 999 and press ENT ER, When the correc t password i s en tered Pr.01-03 displays repea t this st ep twice. The into Pr.01-02 ,Pr.0 1-03 d ispl ays 00.
  • Page 80 Chapter 11 Description of Parameter SettingsAFE2000 Series DC BUS Voltage Command Settings 230V: 300V~370V Factory Setting: 340 430V: 600V~740V Factory Setting: 680 DC BUS Gain Ratio of P Factory Setting: 100 Settings 0~100% DC BUS Gain Ratio of I Factory Setting: 100 Settings 0~100% DC BUS Bandwidth Control Factory Setting:...
  • Page 81 Chapter 11 Description of Parameter SettingsAFE2000 Series 02 Digital Input/Output Parameters  This parameter can be set during the operation. Multi-Function Input Command 1 (MI1) Factory Setting: 1 Multi-Function Input Command 2 (MI2) Factory Setting: 2 Multi-Function Input Command 3 (MI3) Factory Setting: 3 Multi-Function Input Command 4 (MI4) Factory Setting: 4...
  • Page 82 Chapter 11 Description of Parameter SettingsAFE2000 Series Digital Input Response Time Factory Setting: 0.005 Settings 0.001~30.000sec  It is used for digital input terminal signal delay and confirmation. The delay time is the confirmation time to prevent some uncertain interference that would cause error in the digital input terminals (M1~8).
  • Page 83 Chapter 11 Description of Parameter SettingsAFE2000 Series (NC). Drive / Regenerate When AFE2000 is at Drive status, the contact is closed (NC). When AFE2000 fault is cleared and receives a reset Fault Reset command, the contact will be closed (NC) for 100ms. Multi-Function Output Direction Factory Setting: 0 Settings...
  • Page 84 Chapter 11 Description of Parameter SettingsAFE2000 Series 03 Protection Parameters  This parameter can be set during the operation.  Low Voltage Level Factory Setting: 180.0/360.0 Settings 230V model:160.0~220.0V 460Vmodel: 320.0~440.0V  This parameter is used to set the Low Voltage Level. input voltage 30V(60V) Pr.
  • Page 85 Chapter 11 Description of Parameter SettingsAFE2000 Series Ambient Temperature Warning Level Factory Setting: 60.0 Settings 0.0~11.0℃  Numbers of Fault Retry Factory Setting: 0 Settings 0～10  After fault occurs (only for over-current OC or over-voltage OV fault occurs and occ), the AFE2000 unit can be reset/restarted automatically up to 10 times.
  • Page 86 Chapter 11 Description of Parameter SettingsAFE2000 Series Work Delete Factory Setting: 0 Settings 0: Parameter return to home setting 1: Delete (when deleting is completed, Pr.03-12 reset to 1)  When Pr.03-12 is set to 1, Pr.00-07 to Pr.00-12 will be deleted and set to 0 and when this process is completed, Pr.03-12 return to 0.
  • Page 87 Chapter 11 Description of Parameter SettingsAFE2000 Series 04 Communication Parameters  This parameter can be set during the operation. Serial co mmun icati on When co ntrolling by com mun catio n, 1:+EV it needs to conn ect th e driv e an d PC by 2:GND IFD6530 or IFD650 0 co nverter.
  • Page 88 Chapter 11 Description of Parameter SettingsAFE2000 Series 5：7，O，2 for ASCII 6：8，N，1 for ASCII 7：8，N，2 for ASCII 8：8，E，1 for ASCII 9：8，O，1 for ASCII 10：8，E，2 for ASCII 11：8，O，2 for ASCII 12：8，N，1 for RTU 13：8，N，2 for RTU 14：8，E，1 for RTU 15：8，O，1 for RTU 16：...
  • Page 89 Chapter 11 Description of Parameter SettingsAFE2000 Series Start Even Stop parity 7-data bits 10-bits character frame （7 , O , 1） Start Stop parity 7-data bits 10-bits character frame 11-bit character frame (For RTU): （8 , N , 2） Start Stop Stop 8-data bits...
  • Page 90 Chapter 11 Description of Parameter SettingsAFE2000 Series Nx8-bit data consist of 2n ASCII codes ……. n<=16, maximum of 32 ASCII codes DATA 0 LRC check sum: LRC CHK Hi 8-bit check sum consists of 2 ASCII codes LRC CHK Lo End characters: END Hi END1= CR (0DH), END0= LF(0AH)
  • Page 91 Chapter 11 Description of Parameter SettingsAFE2000 Series ‘0’ ‘7’ Number of data ‘0’ ‘0’ (count by word) ‘0’ ‘0’ ‘2’ ‘0’ Content of address 2103H ‘D’ ‘0’ LRC Check ‘7’ ‘0’ ‘7’ LRC Check ‘1’ RTU mode: Command Message: Response Message Address Address Function...
  • Page 92 Chapter 11 Description of Parameter SettingsAFE2000 Series CRC CHK High CRC CHK High 10H: write multiple registers (write multiple data to registers) Example: Set the multi-step speed, Pr.04-00=50.00 (1388H), Pr.04-01=40.00 (0FA0H). AFE unit address is 01H. ASCII Mode Command Message: Response Message ‘:’...
  • Page 93 Chapter 11 Description of Parameter SettingsAFE2000 Series LRC (Longitudinal Redundancy Check) is calculated by summing up, module 256, the values of the bytes from ADR1 to last data character then calculating the hexadecimal representation of the 2’s-complement negation of the sum. For example, 01H+03H+21H+02H+00H+02H=29H, the 2’s-complement negation of 29H is D7H.
  • Page 94 Chapter 11 Description of Parameter SettingsAFE2000 Series Content Address Function 0: No function 1: Stop Bit 0-3 2: Run 3: No function 00B: No function 01B: No function Bit 4-5 10B: No function 11B: No function 00B: No function 01B: No function Bit 6-7 10B: No function 11B: No function...
  • Page 95 Chapter 11 Description of Parameter SettingsAFE2000 Series Content Address Function 2105H DC-BUS Voltage (UXXX.X) 220EH Display the IGBT temperature of AFE200 power module in 220FH Display the ambient temperature in 2210H Analog input status ON/OFF 2211H Analog output status ON/OFF 2213H The corresponding CPU pin status of digital input 2214H The corresponding CPU pin status of digital output 4.
  • Page 96 Chapter 11 Description of Parameter SettingsAFE2000 Series Settings 0.0~200.0ms  This parameter is the response delay time after AFE unit receives communication command as shown in the following. RS-485 BUS Response Message PC or PLC command of the AFE unit Handling time Response Delay Time of the AFE unit...
  • Page 97 Chapter 11 Description of Parameter SettingsAFE2000 Series 12：8，N，1 for RTU 13：8，N，2 for RTU 14：8，E，1 for RTU 15：8，O，1 for RTU 16： 8，E，2 for RTU 17：8，O，2 for RTU Communication Card Type Factory Setting: Read only 0：no communication card Settings 1：DeviceNet Slave 2：Profibus-DP Slave 3：CANopen Slave/Master 4：Modbus-TCP Slave 5：EtherNet/IP Slave...
  • Page 98 Chapter 11 Description of Parameter SettingsAFE2000 Series CANopen Warning Record Factory Setting: Read only bit 0：CANopen Guarding Time out Settings bit 1：CANopen Heartbeat Time out bit 2：CANopen SYNC Time out bit 3：CANopen SDO Time out bit 4：CANopen SDO buffer overflow bit 5：Can Bus Off bit 6：Error protocol of CANOPEN Communication Card Firmware Version...
  • Page 99 Chapter 11 Description of Parameter SettingsAFE2000 Series 5: 250Kbps 6: 500Kbps 7: 800Kbps 8: 1Mbps Additional Setting of DeviceNet Speed Factory Setting: 1 Settings 0: Disable 1：Enable  This parameter needs to work with Pr.09-71.  Pr.04-20=0: in this mode, baud rate can only be 0,1,2,3 as the standard DeviceNet setting. ...
  • Page 100 Chapter 11 Description of Parameter SettingsAFE2000 Series Password for Communication Card (Low word) Password for Communication Card (High word) Factory Setting: 0 Settings 0~255 Communication Card Reset Factory Setting: 0 0: No function Settings 1: Reset (Returns to factory setting.) Communication Card Additional Setting Factory Setting: 1 Bit0: Enable IP filter...

  • Page 101: Warning Codes

    Chapter 12 Warning Codes AFE2000 Series Chapter 12 Warning Codes Disp lay error si gnal Warning Abbre viate error c ode CE01 The co de is di spla yed as shown on KPC-CE01 . Disp lay error des cripti on Comm.
  • Page 102 Chapter 12 Warning Codes AFE2000 Series Warning Capacity over-heating warning Over heat 2 warn Warning Phase loss Phase Loss Warning CAN guarding time-out 1 CGdn Guarding T-out Warning CAN heartbeat time-out 2 CHbn Heartbeat T-out Warning CAN synchrony time-out CSYn SYNC T-out Warning CAN bus off...
  • Page 103 Chapter 12 Warning Codes AFE2000 Series Warning CAN Master bus off PCbF CAN/M bus off Warning CAN Master node error PCnL CAN/M Node Lack Warning CAN Master cycle time-out PCCt Warning CAN Master SDO over PCSF CAN/M SDO over Warning CAN Master SDO time-out PCSd CAN/M Sdo Tout...
  • Page 104 Chapter 12 Warning Codes AFE2000 Series Warning IO connection break off ECio ExCom IONet brk Warning Profibus parameter data error ECPP ExCom Pr data Warning Profibus configuration data error ECPi ExCom Conf data Warning Ethernet link fail ECEF ExCom Link fail Warning Communication time-out for communication card and drive ECto...

  • Page 105: Fault Codes And Descriptions

    Chapter 13 Fault Codes and Descriptions AFE2000 Series Chapter 13 Fault Codes and Descriptions Displ ay erro r sig nal Fault Abbrev iate error co de The cod e is dis play ed a s shown o n KPC-CE01. Displ ay erro r des criptio n Oc at accel Fault Name Fault Descriptions...
  • Page 106 Chapter 13 Fault Codes and Descriptions AFE2000 Series Fault Name Fault Descriptions Corrective Actions Fault DC BUS voltage is less than Check if the input voltage is normal Pr.03-00 at stop Check for possible sudden load Lv at stop Ensure that the ambient temperature falls within the specified temperature range.
  • Page 107 Chapter 13 Fault Codes and Descriptions AFE2000 Series Fault Name Fault Descriptions Corrective Actions Fault Reboots the power. If fault code is still appears R-phase error on the keypad please return to the factory Ias sensor err Fault S-phase error Reboots the power.
  • Page 108 Chapter 13 Fault Codes and Descriptions AFE2000 Series Fault Name Fault Descriptions Corrective Actions Fault Software code error ccod SW Code Error Fault Check if the function code is correct Illegal function code (function code must be 03, 06, 10, 63) PC err command Fault Check if the communication data length is...
  • Page 109 Chapter 13 Fault Codes and Descriptions AFE2000 Series Fault Name Fault Descriptions Corrective Actions Fault CANopen synchronous error CSYE SYNC T-out Fault CANopen bus off error CbFE Can bus off Fault CANopen index error CIdE Can bus Index Err Fault CANopen station address error CAdE Can bus Add.
  • Page 110 Chapter 13 Fault Codes and Descriptions AFE2000 Series This page is intentionally left blank 13-108...

  • Page 111: Canopen Slave

    Chapter 14 CANopen Overview AFE2000 Series Chapter 14 CANopen Slave Newest version is available at http://www.delta.com.tw/industrialautomation/ 1 CANopen Overview 2 CANopen Wiring 3 CANopen Communication Control 4 CANopen Supporting Index 5 CANopen Fault Code 6 CANopen LED Function The built-in CANopen function is a kind of remote control. Master can control the AC motor drive by using CANopen protocol.
  • Page 112 Chapter 14 CANopen Overview AFE2000 Series 14.1 CANopen Overview CANopen Protocol CANopen is a CAN-based higher layer protocol, and was designed for motion-oriented machine control networks, such as handling systems. Version 4 of CANopen (CiA DS301) is standardized as EN50325-4. The CANopen specifications cover application layer and communication profile (CiA DS301), as well as a framework for programmable devices (CiA 302), recommendations for cables and connectors (CiA 303-1) and SI units and prefix representations (CiA 303-2).
  • Page 113 Chapter 14 CANopen Overview AFE2000 Series Pre-Defined Connection Set To reduce configuration effort for simple networks, CANopen define a mandatory default identifier allocation scheme. The 11-bit identifier structure in predefined connection is set as follows: COB Identifier (CAN Identifier) Function Code Node Number Object Function Code Node Number...
  • Page 114 Chapter 14 CANopen Overview AFE2000 Series Initializing (15) Reset Application (10) (11) (16) Reset Communication (2)F (14) Pre-Operation ABCD (13) Stopped AB (12) Operation ABCD A: NMT (1) After power is applied, it is auto in initialization state (2) Enter pre-operational state automatically B: Node Guard (3) (6) Start remote node C: SDO...
  • Page 115 Chapter 14 CANopen Overview AFE2000 Series SDO (Service Data Objects) SDO is used to access the Object Dictionary in every CANopen node by Client/Server model. One SDO has two COB-ID (request SDO and response SDO) to upload or download data between two nodes.
  • Page 116 Chapter 14 CANopen Overview AFE2000 Series All PDO transmission data must be mapped to index via Object Dictionary. Example: Master transmits data to Slave PDO1 CAN(H) CAN(L) Master Slave PDO1 data value Data 0, Data 1, Data 2, Data 3, Data 4, Data 5, Data 6, Data 7, 0x11, 0x22, 0x33,...
  • Page 117 Chapter 14 CANopen Overview AFE2000 Series Example: Master send NM message to slave 1 for RESET request. Slave 1 responds no error Slave 1 responds a boot up message Master enter Index6040 = 7EH in slave 1 Slave 1 responds OK Master enter Index6040= 7FH in slave 1 Slave 1 responds OK Master enter value for Index6041 to slave 1...
  • Page 118 Chapter 14 CANopen Overview AFE2000 Series 14.2 CANopen Wiring An external adapter card: EMC-COP01 is used for CANopen wiring; establish CANopen to AFE2000 connection. The link is enabled by using RJ45 cable. The two farthest ends must be terminated with 120Ω terminating resistors.
  • Page 119 Chapter 14 CANopen Overview AFE2000 Series 14.3 CANopen Communication Control Delta Standard Control Mode Wiring (refer to Chapter 2 for CANopen Wiring). Identity setting: set Pr.04-10 to 3. Select CANopen communication mode) CANopen station can be set by Pr.04-12 (setting range is 1 to 127; 0 is Disable CANopen slave function).
  • Page 120 Chapter 14 CANopen Overview AFE2000 Series 14.4 CANopen Supporting Index Basic Index Support by AFE2000: Index Sub R/W Size Definition Default Setting Note 1000H 0 Device type 00010192H R 1001H 0 Error register 1005H 0 COB-ID SYNC message 80H R Unit: us The setting value should be in a 0 RW U32...
  • Page 121 Chapter 14 CANopen Overview AFE2000 Series Index Sub R/W Size Definition Default Setting Note 00: Acyclic & Synchronous 5 RW U8 2 Transmission Type 01~240:Cyclic & Synchronous 255:Asynchronous 0 Number 80000400H+Node-ID RW U32 1 COB-ID used by PDO 1402H 00: Acyclic & Synchronous 2 Transmission Type 5 RW U8 01~240:Cyclic &...
  • Page 122 Chapter 14 CANopen Overview AFE2000 Series Index Sub R/W Size Definition Default Setting Note 0 Number 1 COB-ID used by PDO 80000280H+Node-ID RW U32 00: Acyclic & Synchronous 5 RW U8 2 Transmission Type 01~240:Cyclic & Synchronous 255:Asynchronous 1801H Unit: 100us 3 Inhibit time 0 RW U16 The setting value should be in a...
  • Page 123 Chapter 14 CANopen Overview AFE2000 Series Index Sub R/W Size Definition Default Setting Note 60410010H RW U32 1 1.Mapped Object 2 2.Mapped Object 60770010H RW U32 3 3.Mapped Object 60610008H RW U32 4 4.Mapped Object 0 RW U32 AFE2000 Index: Parameter index corresponds to each other as following: Index sub-Index...
  • Page 124 Chapter 14 CANopen Overview AFE2000 Series Short-circuit is detected between upper Fault 000DH bridge and lower bridge of the 2240H IGBT module. Short Circuit Fault Over-current at stop. Hardware failure in 000EH 2310H current detection Oc at stop Over-current during acceleration. 000FH 3210H Hardware failure in current detection...
  • Page 125 Chapter 14 CANopen Overview AFE2000 Series Fault Heatsink overheat 0018H 4310H Heat sink temperature exceeds 90℃ Hear Sink oH Temperature detection circuit error Fault 0019H (IGBT) 4300H tH1o IGBT NTC open Thermo 1 open Temperature detection circuit error Fault 001AH (capacity module) 4200H tH2o...
  • Page 126 Chapter 14 CANopen Overview AFE2000 Series Fault Fault Internal EEPROM can not be 0024H 5530H EoL2 programmed. Thermal relay 2 EEPROM write Err Fault Fault 0025H Internal EEPROM can not be read. 5530H EoL2 Thermal relay 2 EEPROM read Err Fault Fault 0027H...
  • Page 127 Chapter 14 CANopen Overview AFE2000 Series Fault Fault 0030H PG feedback loss 7300H EoL2 PGF2 Thermal relay 2 PG Fbk Loss Fault Fault 0031H PG feedback stall 7300H EoL2 PGF3 Thermal relay 2 PG Fbk Over SPD Fault Fault 0032H PG slip error 7300H EoL2...
  • Page 128 Chapter 14 CANopen Overview AFE2000 Series Fault Fault 0031H Illegal function code 7500H EoL2 Thermal relay 2 Modbus CMD err Fault Fault 0032H Illegal data address (00H to 254H) 7500H Thermal relay 2 Modbus ADDR err Fault Fault 0033H Illegal data value 7500H Thermal relay 2 Modbus DATA err...
  • Page 129 Chapter 14 CANopen Overview AFE2000 Series Fault Fault U-phase short-circuit 2240H Uocc Thermal relay 2 U phase short Fault Fault V-phase short-circuit 2240H Vocc Thermal relay 2 V phase short Fault Fault W-phase short-circuit 2240H Wocc Thermal relay 2 W phase short Phase loss (U phase) Fault Fault...
  • Page 130 Chapter 14 CANopen Overview AFE2000 Series Fault Fault 0042H CAN synchrony error 8700H CSyE Thermal relay 2 SYNC T-out Fault Fault 0043H CAN bus off 8140H CbFE Thermal relay 2 CAN/S bus off Fault Fault 0044H Can index error 8110H CIdE Thermal relay 2 Fault...
  • Page 131 Chapter 14 CANopen Overview AFE2000 Series 14.6 CANopen LED Function There are two CANopen flash signs: RUN and ERR. RUN LED: Condition CANopen State status Initial Blinking Pre-Operation Blinking Single Stopped 1000 flash Single flash Operation ERR LED: LED status Condition/ State No Error Single...

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