Table of Contents
Related Manuals for KROHNE SMARTPAT PH 8530
Summary of Contents for KROHNE SMARTPAT PH 8530
- Page 1 SMARTPAT PH 8530 SMARTPAT PH 8530 SMARTPAT PH 8530 SMARTPAT PH 8530 Handbook Handbook Handbook Handbook Digital pH sensor for the power, semiconductor and water industries © KROHNE 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en...
- Page 2 All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2016 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en...
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Page 3: Table Of Contents
5.1 Calibration ........................23 5.1.1 Calibration with PACTware ....................23 ® 5.1.2 Calibration with HART Handheld 475 FIELD COMMUNICATOR ........25 5.2 Troubleshooting......................28 5.3 Status messages and diagnostic information..............29 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com... - Page 4 8.7 Overview Basic-DD menu tree (positions in menu tree) ..........43 8.8 Basic-DD menu tree (details for settings) ..............44 9 Appendix 9.1 pH as a function of mV....................47 9.2 pH temperature dependency..................48 10 Notes www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en...
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Page 5: Safety Instructions
In the table below, "x" is a placeholder for possible multi-digit alphanumeric combinations, depending on the available version. Release date SW/HW version Changes and Documentation compatibility 2015-12-01 SW 1.0.x MA SMARTPAT pH 8530 R03 HW 1.0.x 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com... -
Page 6: Intended Use
The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose. The intended use of the sensor SMARTPAT PH 8530 is the measurement of pH value in liquids. 1.3 Certifications CE marking The device fulfils the statutory requirements of the following EC directives: •... -
Page 7: Safety Instructions From The Manufacturer
The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes. 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com... -
Page 8: Product Liability And Warranty
This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below. www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en... -
Page 9: Warnings And Symbols Used
In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com... -
Page 10: Device Description
• SJB 200 W-Ex – Junction box Consumables/Spare parts available • Various pH buffer solutions for sensor calibration • Various cleaning solutions INFORMATION! For further information contact your local sales office. www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en... -
Page 11: Device Description
Figure 2-2: Construction of the pH sensor 1 VP2 connector 2 Nickel plated brass body 3 Process connection: PG 13.5 thread 4 Washer 5 O-ring 6 Glass shaft 7 Diaphragm 8 Membrane glass 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com... -
Page 12: Nameplate
Look at the device nameplate to ensure that the device is delivered according to your order. The sensor type is specified on the label of the sensor package and on the sensor itself. www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en... -
Page 13: Installation
Do a check of the packing list to make sure that you have all the elements given in the order. INFORMATION! Look at the device nameplate to ensure that the device is delivered according to your order. 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com... -
Page 14: Storage And Transport
A sensor specific DTM software for usage with PACTware FDT is available. The DTM software is free of charge and available from CD (scope of delivery) or can be downloaded from the KROHNE website (Downloadcenter). www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en... -
Page 15: Installation Procedure
1 Connect the sensor to the junction box or directly to the process control system. 2 Calibrate the sensor. 3 Install the sensor into its final measuring location. The required steps are explained in the following sections. 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com... -
Page 16: Electrical Connections
Conductivity Resistance Temperature Loop current The specification NaN (Not a Number) disappears after a few seconds once the initialisation of the sensor is completed. Afterwards, the measured values appear. www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en... -
Page 17: Grounding And Equipotential Bonding
Connecting the cable to the sensor • Ensure that both cable and sensor connector are absolutely dry 1. • Screw the cable connector 2 on the sensor connector and tighten it by hand. 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com... -
Page 18: Connecting The Sensor Cable
Shield Shield Sensor + Sensor + Sensor - Sensor - Display + Loop - w/o Display Display - Loop + Loop - w/ Display Loop + [250Ω] www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en... - Page 19 INFORMATION! ® The SJB 200 W offers the opportunity to access the sensor via HART hand held. For further information refer to the manual of the SJB 200 W. 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com...
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Page 20: Installing The Sensor
Basically any installation position is possible. However, ensure that sufficient medium flows through and around the electrodes (the conductive electrodes must always be completely surrounded by the medium). Structural measures must be taken to prevent flow interruption or gas bubbles. www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en... -
Page 21: General Installation Instructions
This would interrupt the electrical contact between the inner buffer solution and the glas surface. Figure 4-6: Installation requirements 1 Measuring medium 2 Maximum deviation of 75° from vertical position 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com... -
Page 22: Installation Steps
• Ensure that the raised face of the receiving part has a smooth surface • Screw the device into the thread by hand. Hand tight connection is sufficient. For this device the max. torque that can be used is 7 Nm. www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en... -
Page 23: Operation
The value 0 for the pH buffer solution appears. Enter the value of the pH buffer solution manually. • Press Next Next to proceed with the calibration procedure. Next Next • Clean the sensor with demineralised water 2. Figure 5-1: Calibration procedure 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com... - Page 24 Warning! Slope out of range! appears together with the message No saving No saving Warning! Slope out of range! Warning! Slope out of range! No saving No saving possible possible possible possible, no data can be saved. www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en...
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Page 25: Calibration With Hart ® Handheld 475 Field Communicator
0 pH and Buffer not recognised Buffer not recognised Buffer not recognised Buffer not recognised appear. • Press Ok Ok to proceed. Enter the value of the pH buffer solution manually. 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com... - Page 26 Ok to proceed. The message save values? save values? appears. save values? save values? • Select yes yes to save the values. • Press Enter Enter Enter to proceed. Enter www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en...
- Page 27 Moisture on the sensor connector must be avoided! Moisture may cause a short-circuit and a malfuntion of the sensor! If moisture has entered the connector dry it with air (e.g. hot air gun). 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com...
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Page 28: Troubleshooting
Electrodes are exposed to air (not fully immersed). No temperature Temperature sensor is Exchange pH sensor. measurement faulty. (only applicable via ® HART DD or PACTware FDT/DTM). www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en... -
Page 29: Status Messages And Diagnostic Information
Recalibrate the sensor. For more information refer Calibration with PACTwareTM on page 23. Slope > -50 mV/pH Zero point < -99 mV Zero point > +99 mV Maintenance interval expired 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com... -
Page 30: Service
The zero point should lie between -58...+58 mV at pH 7. An optimal value is 0 mV at pH 7. The zero point of the sensor is displayed after each calibration procedure. The following figure shows the aging effects: www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en... -
Page 31: Availability Of Services
The manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, maintenance, technical support and training. INFORMATION! For more precise information, please contact your local sales office. 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com... -
Page 32: Returning The Device To The Manufacturer
• such dangerous substances, to enclose a certificate with the device confirming that is safe to handle and stating the • product used. www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en... -
Page 33: Form (For Copying) To Accompany A Returned Device
The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or send them back to our local organisation or authorised representative. 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com... -
Page 34: Technical Data
(KCl). The KCl solution itself is in electrical contact with the measuring medium by means of a diaphragm. The diaphragm prevents the measuring medium from penetrating into the reference system but still allows electrical contact with the measuring medium. www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en... - Page 35 To compensate for the temperature dependency of the pH measurement, the temperature of the medium can be measured and automatically compensated. Figure 7-3: Temperature dependency of the Nernst Factor (theoretical slope of a pH sensor) 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com...
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Page 36: Technical Data
Sensor shaft Glass Membrane glass A glass Inner buffer pH 7.0 Reference KCl gel Diaphragm 3 x ceramic O-Ring EPDM (FDA) Sensor head Nickel plated brass body with VP2 connector www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en... - Page 37 Acc. to EN 61326, NAMUR NE 21 compatibility: EMC Directive 2004/108/EC (valid until 2016/04/19) or EMC Directive 2014/30/EU (valid from 2016/04/20) INFORMATION! For further information contact your local sales office. 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com...
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Page 38: Dimensions
TECHNICAL DATA SMARTPAT PH 8530 7.3 Dimensions Figure 7-4: SMARTPAT PH 8530 with VP2 Dimensions [mm] Dimensions [inch] 4.09 120 / 225 4.72 / 8.86 0.47 Ø 12 Ø 0.47 www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en... -
Page 39: Description Of Hart Interface
Manufacturer ID: 69 (0x45) Device: 194 (0xC2) Device Revision: DD Revision: ® HART Universal Revision: ≥ 3.8 FC 475 system SW.Rev.: ≥ 6.1 PDM version: ≥ 1.2 FDT version: 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com... -
Page 40: Connection Variants
In the burst mode a slave device transfers cyclic pre-defined response telegrams, to get a higher rate of data transfer. ® There are two ways of using the HART communication: • as Point-to-Point connection and • as Multidrop connection, with 2-wire connection. www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en... -
Page 41: Point-To-Point Connection - Analogue / Digital Mode
4 SMARTMAC 200 W 5 SMARTPAT Sensor ® 6 Secondary master with HART 7 Power supply for devices (slaves) with passive current output 8 Load ≥ 250 Ω (Ohm) 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com... -
Page 42: Inputs/Outputs And Hart ® Dynamic Variables And Device Variables
DDs on the Field Communicator. The Field Communicator must be equipped with a system card with "Easy Upgrade Option". For details consult the Field Communicator User’s Manual. www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en... -
Page 43: Field Device Tool / Device Type Manager (Fdt/Dtm)
1 Process input 2 I/O ® 3 I/O HART 4 Device 5 Service 5 Service 1 Service calibration 5 Service 5 Service 2 Service parameter 3 Passwords 4 Sensor lock 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com... -
Page 44: Basic-Dd Menu Tree (Details For Settings)
5 Autoclaving counter Rise autoclaving counter (yes/no) 6 Input user password Set password 3 Logbooks 1 Calibration logbook Logbook for the last 20 calibration cycles 2 Error logbook Display errors www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en... - Page 45 Display PV - pH with min. and max. limits Display SV - electrode voltage in mV Display TV - temperature in °C / °F with min. and max. limits Display QV - resistance 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com...
- Page 46 NO to lock the sensor. If you select YES YES the setting is not reversible anymore and the sensor is ® invalid for use. The HART communication is not possible anymore. www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en...
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Page 47: Appendix
0.00000001 Milk 0.0000001 0.0000001 Clean water 0.00000001 0.000001 Sea water -118 0.000000001 0.00001 -177 0.0000000001 0.0001 -237 0.00000000001 0.001 -296 0.000000000001 0.01 -355 0.0000000000001 -414 0.00000000000001 1 Sodium hydroxide 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com... -
Page 48: Ph Temperature Dependency
At pH 7 and 25°C / 77°F the temperature error is zero. If temperature or pH changes the temperature error is calculated using the following formula: 0.03 pH difference / pH or 0.03 pH difference / K www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en... -
Page 49: Notes
NOTES SMARTPAT PH 8530 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com... - Page 50 NOTES SMARTPAT PH 8530 www.krohne.com 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en...
- Page 51 NOTES SMARTPAT PH 8530 03/2016 - 4002544803 - MA SMARTPAT PH 8530 R03 en www.krohne.com...
- Page 52 • Process Analysis • Services Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 info@krohne.com The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...
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