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MANUAL FOR SERIES QS AIR DRILLS
Series QS Drills are designed for drilling operations in the aerospace, automotive,
appliance, electronic, machining and furniture industries.
Ingersoll- -Rand is not responsible for customer modification of tools for applications on
which Ingersoll- -Rand was not consulted.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION
IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
PLACING TOOL IN SERVICE
Always operate, inspect and maintain this tool in
•
accordance with American National Standards
Institute Safety Code for Portable Air Tools
(ANSI B186.1).
For safety, top performance, and maximum
•
durability of parts, operate this tool at 90 psig
(6.2 bar/620 kPa) maximum air pressure at the inlet
with 1/4" (6 mm) inside diameter air supply hose.
Always turn off the air supply and disconnect the
•
air supply hose before installing, removing or
adjusting any accessory on this tool, or before
performing any maintenance on this tool.
Do not use damaged, frayed or deteriorated air
•
hoses and fittings.
Be sure all hoses and fittings are the correct size
•
and are tightly secured. See Dwg. TPD905- -1 for a
typical piping arrangement.
Always use clean, dry air at 90 psig
•
(6.2 bar/620 kPa) maximum air pressure. Dust,
corrosive fumes and/or excessive moisture can ruin
the motor of an air tool.
Do not lubricate tools with flammable or volatile
•
liquids such as kerosene, diesel or jet fuel.
Do not remove any labels. Replace any damaged
•
label.
The use of other than genuine Ingersoll- -Rand replacement parts may result in safety hazards, decreased tool
performance, and increased maintenance, and may invalidate all warranties.
Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll- -Rand Authorized
Servicenter.
Refer All Communications to the Nearest
Ingersoll- -Rand Office or Distributor.
Ingersoll- -Rand Company, 2002
Printed in U.S.A.
OPERATION AND MAINTENANCE
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ THIS MANUAL BEFORE OPERATING TOOL.
04576922
USING THE TOOL
Always wear eye protection when operating or
•
performing maintenance on this tool.
Always wear hearing protection when operating
•
this tool.
Keep hands, loose clothing and long hair away from
•
rotating end of tool.
Anticipate and be alert for sudden changes in
•
motion during start up and operation of any power
tool.
Keep body stance balanced and firm. Do not
•
overreach when operating this tool. High reaction
torques can occur at or below the recommended air
pressure.
Tool accessories may continue to rotate briefly after
•
throttle is released.
Air powered tools can vibrate in use. Vibration,
•
repetitive motions or uncomfortable positions may
be harmful to your hands and arms. Stop using any
tool if discomfort, tingling feeling or pain occurs.
Seek medical advice before resuming use.
Use accessories recommended by Ingersoll- -Rand.
•
This tool is not designed for working in explosive
•
atmospheres.
This tool is not insulated against electric shock.
•
F
Form P7442
Edition 3
E
February, 2002
P
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Table of Contents
Related Manuals for Ingersoll-Rand QS511
Summary of Contents for Ingersoll-Rand QS511
- Page 1 04576922 Form P7442 Edition 3 February, 2002 OPERATION AND MAINTENANCE MANUAL FOR SERIES QS AIR DRILLS Series QS Drills are designed for drilling operations in the aerospace, automotive, appliance, electronic, machining and furniture industries. Ingersoll- -Rand is not responsible for customer modification of tools for applications on which Ingersoll- -Rand was not consulted.
-
Page 2: Warning Label Identification
WARNING LABEL IDENTIFICATION FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY. WARNING WARNING WARNING Always turn off the air sup- Always wear eye protection Always wear hearing ply and disconnect the air when operating or perform- protection when operating supply hose before install- ing maintenance on this this tool. -
Page 3: Specifications
PLACING TOOL IN SERVICE SPECIFICATIONS IN- -LINE HANDLE WITH LEVER THROTTLE Model Free Speed Chuck Capacity QS511, QS511B, QS511BD, QS511D 5,100 QS381, QS381B, QS381BD, QS381D 3,800 QS301, QS301B, QS301BD, QS301D 3,000 QS201, QS201B, QS201BD, QS201D 2,000 QS151, QS151B, QS151BD, QS151D... - Page 4 Consulter un médecin avant de recommencer corrosives et/ou une humidité excessive peuvent à utiliser l’outil. endommager le moteur d’un outil pneumatique. Utiliser les accessoires recommandés par Ingersoll-Rand. Ne jamais lubrifier les outils avec des liquides • • Cet outil n’est pas conçu pour fonctionner dans des inflammables ou volatiles tels que le kérosène, le gasoil...
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Page 5: Mise En Service De L'outil
SIGNIFICATION DES ÉTIQUETTES D’AVERTISSEMENT ATTENTION LE NON RESPECT DES AVERTISSEMENTS SUIVANTS PEUT CAUSER DES BLESSURES. ATTENTION ATTENTION ATTENTION Couper toujours l’alimentation Porter toujours une Porter toujours des lunettes d’air comprimé et débrancher le protection acoustique de protection pendant flexible d’alimentation avant pendant l’utilisation de cet l’utilisation et l’entretien de d’installer, déposer ou ajuster... -
Page 6: Spécifications
SPÉCIFICATIONS Type de Vitesse Capacité du Modèle poignée à vide mandrin tr/mn pouces QS511, QS511B, QS511BD, QS511D en ligne 5.100 QS381, QS381B, QS381BD, QS381D en ligne 3.800 QS301, QS301B, QS301BD, QS301D en ligne 3.000 QS201, QS201B, QS201BD, QS201D en ligne 2.000... - Page 7 MANUAL DE FUNCIONAMIENTO Y MANETNIMIENTO PARA TALADROS NEUMÁTICOS DE LA SERIE QS NOTA Los taladros de la serie QS están diseñados para las operaciones de taladrado en las industrias aeroespacial, del automóvil, de electrodomésticos, electrónica, mecánica y del mueble. Ingersoll- -Rand no aceptará responsabilidad alguna por la modificación de las herramientas efectuada por el cliente para las aplicaciones que no hayan sido consultadas con Ingersoll- -Rand.
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Page 8: Etiquetas De Aviso
ETIQUETAS DE AVISO AVISO EL HACER CASO OMISO DE LOS AVISOS SIGUIENTES PODRÍA OCASIONAR LESIONES. ADVERTENCIA ADVERTENCIA ADVERTENCIA Cortar siempre el suministro Use siempre protección ocular Use siempre protección para de aire y desconectar la man- cuando utilice esta herramienta los oídos cuando utilice esta guera de suministro de aire o realice operaciones de... -
Page 9: Especificaciones
PARA PONER LA HERRAMIENTA EN SERVICIO ESPECIFICACIONES Modelo Tipo de Velocidad en vacío Capacidad del empuñadura portabrocas pulg. QS511, QS511B, QS511BD, QS511D recta 5.100 QS381, QS381B, QS381BD, QS381D recta 3.800 QS301, QS301B, QS301BD, QS301D recta 3.000 QS201, QS201B, QS201BD, QS201D recta 2.000... - Page 10 MANUAL DE FUNCIONAMENTO E MANUTEN PARA OS BERBEQUINS ÇÃO PNEUMÁTICOS SÉRIES QS AVISO Os Berbequins Séries QS são concebidos para aplicações de perfuração em indústrias aeroespacial, de automóveis, de equipamentos, electrónica, de maquinaria aeroespaciais e de mobiliário. A Ingersoll- -Rand não é responsável por modificações, feitas pelo cliente em ferramentas, nas quais a Ingersoll- -Rand não tenha sido consultada.
- Page 11 IDENTIFICAÇÃO DO RÓTULO DE ADVERTÊNCIA ADVERTÊNCIA O NÃO CUMPRIMENTO DAS SEGUINTES ADVERTÊNCIAS PODE RESULTAR EM FERIMENTOS. ADVERTÊNCIA ADVERTÊNCIA ADVERTÊNCIA Desligue sempre a alimentação Use sempre protecção contra o Use sempre óculos de protecção de ar e desconecte a mangueira ruído ao operar esta ferramenta. quando estiver operando ou de alimentação de ar antes de executando algum serviço de...
- Page 12 COLOCANDO A FERRAMENTA EM FUNCIONAMENTO ESPECIFICAÇÕES Modelo Tipo de Velocidade Capacidade do Punho Livre Encabadouro pol. QS511, QS511B, QS511BD, QS511D em linha 5.100 QS381, QS381B, QS381BD, QS381D em linha 3.800 QS301, QS301B, QS301BD, QS301D em linha 3.000 QS201, QS201B, QS201BD, QS201D em linha 2.000...
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Page 16: Maintenance Section
MAINTENANCE SECTION tion you need to rotate the Diffuser to obtain the desired speed and then rotate it accordingly. Best results are achieved by using gradual increments and frequent Always wear eye protection when operating or per- tachometer readings. Be sure to turn off the air supply forming maintenance on this tool. - Page 17 MAINTENANCE SECTION Remove the Motor Clamp Washer (32) and the Motor For Series QS15 and QS20, lightly rap the motor Seal (31) from the assembled motor in the Housing. end of the Gear Case on a wooden work bench top to Tap the Motor Housing on a block of wood to remove remove the three Planet Gears (37), the Rotor Pinion the motor assembly from the Motor Housing.
- Page 18 MAINTENANCE SECTION Remove the Vanes (27) from the Rotor. Inspect the face and o- -ring on the hub of the Reverse Support the Front End Plate Assembly (28), as near Valve Assembly (4) for nicks or damage. Replace the the rotor body as possible, on the table of an arbor Reverse Valve Assembly if any damage is evident.
- Page 19 MAINTENANCE SECTION Measurement of Front End Plate Clearance Support the gear end of the Spindle Assembly on the table of an arbor press while leaving clearance for the Gear Case. Using a piece of tubing that will clear the PRESSURE shaft and contact the inner ring of the Spindle Bear- ing (46), press the Bearing onto the shaft of the Spindle Assembly until it contacts the gear hub.
- Page 20 MAINTENANCE SECTION If the tool is equipped with a Memory Chip (9), ing. Push on the end of the Plunger to make certain it install it (with the leads entering first) in the pocket at springs back from contact with the stem of the the bottom of the Back Cap.
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Page 21: Troubleshooting Guide
TROUBLESHOOTING GUIDE Trouble Probable Cause Solution Loss of Power Low air pressure Check air supply. For top performance, the air pressure must be 90 psig (6.2 bar/620 kPa) at the inlet. Plugged Inlet Bushing Screen Clean the Inlet Bushing Screen using a clean, suitable cleaning solution.