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Dynojet POWER COMMANDER V Installation Instructions Manual
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Dynojet POWER COMMANDER V Installation Instructions Manual

For kawasaki ninja 650r 2006; kawasaki ninja 650r 2007; kawasaki ninja 650r 2008; kawasaki ninja 650r 2009; kawasaki ninja 650r 2010; kawasaki ninja 650r 2011; kawasaki er-6n 2006; kawasaki er-6n 2007; kawasaki er-6n 2008; kawasaki er-6n 2009; kawasaki e
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Download this manual See also: Installation Instructions & Owner's Manual, Instruction and Installation Manual
FUEL AND IGNITION
2006-2011 Kawasaki EX650
ER6n / Versys
I n s t a l l a t i o n I n s t r u c t i o n s
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
17-030
www.powercommander.com
2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com
PARTS LIST
1
Power Commander
1
USB Cable
1
CD-ROM
1
Installation Guide
2
Power Commander Decals
2
Dynojet Decals
2
Velcro
1
Alcohol swab
THE IGNITION MUST BE TURNED
OFF BEFORE INSTALLATION!
YOU CAN ALSO DOWNLOAD THE
POWER COMMANDER SOFTWARE AND
LATEST MAPS FROM OUR WEB SITE AT:
www.powercommander.com
06-11 Kawasaki 650 PCV - 1

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Summary of Contents for Dynojet POWER COMMANDER V

  • Page 1 2006-2011 Kawasaki EX650 Installation Guide ER6n / Versys Power Commander Decals Dynojet Decals I n s t a l l a t i o n I n s t r u c t i o n s Velcro Alcohol swab THE IGNITION MUST BE TURNED...

  • Page 2: Usb Connection

    POWER COMMANDER V INPUT ACCESSORY GUIDE ACCESSORY INPUTS Map - The PCV has the ability to hold 2 different base maps. You can switch on the fly between these two base maps when you hook up a switch to the input. You can use USB CONNECTION any open/close type switch. The polarity of the wires is not important. When using the Autotune kit one position will hold a base map and the other position will let you activate the learning mode. When the switch is “CLOSED” Autotune will be activated. These inputs are for use with the Dynojet Shifter- quickshifter. Insert the wires from the Dynojet quickshifter into the input. The polarity of the CRANK wires is not important. ANALOG Speed- If your application has a speed sensor then SPEED you can tap into the signal side of the sensor EXPANSION PORTS 1 & 2 INPUT 2 and run a wire into this input. This will allow...
  • Page 3 FIG.A Remove the seat. Remove the fuel tank. Lay the PCV in the tail section and route the harness towards the front of the bike. Route the PCV harness under the frame crossover (Fig. A). FIG.B Route the PCV harness under the fuel tank bracket (Fig. B). FIG.C Remove the bolts in the air box lid (Fig. C). 17-030 www.powercommander.com 06-11 Kawasaki 650 PCV - 3...
  • Page 4 FIG.D Remove the 4 bolts that hold the air box to the throttle bodies (Fig. D). Disconnect the air box temp sensor and hoses leading to the air box. Remove the air box from the bike. FIG.E Unplug the stock wiring harness from the injectors (Fig. E). FIG.F 10 Plug the PCV connectors in-line of the stock wiring harness and fuel injector (Fig. F) for both cylinders Connect the ORANGE colored wires of the PCV to the left hand cylinder. 17-030 www.powercommander.com 06-11 Kawasaki 650 PCV - 4...
  • Page 5 FIG.G FIG. 11 Locate the Throttle Position Sensor connector on the left hand side of the throttle bodies. 12 Unplug the TPS connector from the throttle bodies and connect the PCV harness in-line of the TPS and stock wiring harness. FIG.H FIG. 13 Unplug the stock wiring harness from each of the ignition stick coils (Fig.H). FIG.J 14 Plug the PCV harness in-line of the stock wiring harness and each coil stick (Fig. J). PCV GREEN wires go to left cylinder PCV BLUE wires go to right cylinder 17-030 www.powercommander.com 06-11 Kawasaki 650 PCV - 5...
  • Page 6 FIG.K 15 Locate the Crank Position Sensor connector to the right rear of the air box (Fig. K). This is a BLACK 3 pin connector FIG.L 16 Plug the PCV connectors in-line of the stock wiring harness and crank position sensor connector (Fig.L). FIG.M 17 Connect the ground wire from the PCV to the negative side of the battery (Fig. M). PCV ground 17-030 www.powercommander.com 06-11 Kawasaki 650 PCV - 6...
  • Page 7 18 Secure the PCV in the tail section using the stock rubber band (Fig. N). FIG.N 19 Reinstall the air box. 20 Reinstall the fuel tank. Speed input - YELLOW wire of 3 pin BLACK connector from c/s sprocket (YEL-PINK-BLK) Temperature input - ORANGE wire of cylinder temp sensor 12v source for Auto tune - RED wire of 6 pin connector for tail light - under seat 17-030 www.powercommander.com 06-11 Kawasaki 650 PCV - 7...