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ZX-6R (636cc) & ZX-6RR (600cc) Installation Guide Power Commander Decals I n s t a l l a t i o n I n s t r u c t i o n s Dynojet Decals Velcro Alcohol swab THE IGNITION MUST BE TURNED...
Do NOT connect anything to this port unless wire into the hole of the PCV until is stops and then instructed to do so by Dynojet. It is used to tighten the screw. Make sure to reinstall the rubber transfer crank trigger data from one module to plug.
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FIG.A Remove the seats. PCV harness Remove the tail section by removing the undertail and removing the six screws for the tail section (Fig. A). Prop the front of the fuel tank up. FIG.B Lay the PCV module in the tail section and route the wiring harness along side the stock wiring harness towards the engine (Fig. B). FIG.C Continue routing the wiring harness under the fuel tank and towards the throttle bodies following along inside the left side frame spar (Fig. C). This picture was taken with the fuel tank completely removed; but the PCV can be installed without doing this. 17-049 www.powercommander.com 2005-2006 Kawasaki ZX-6R & ZX-6RR - PCV - 3...
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FIG.D Unplug the stock wiring harness from the LOWER fuel injectors at the throttle bodies (Fig. D). Plug the PCV connectors in-line of the stock wiring harness and the fuel FIG.E injectors (Fig. E). The pair of PCV leads with ORANGE colored wires go in-line of the cylinder #1 (left-most) fuel injector. The pair of PCV leads with YELLOW colored wires go in-line of the cylinder #2 fuel injector. The pair of PCV leads with GREEN colored wires go in-line of the cylinder #3 fuel injector.
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FIG.G Plug the pair of matching PCV leads in-line with the stock TPS connectors (Fig. G). FIG.H 10 Secure the ground wire of the PCV with the small ring lug to the negative (-) terminal of the bike’s battery (Fig. H). Ground 11 Lower and bolt down the front of the fuel tank. 12 Reassemble the tail section; and reinstall the seats. 17-049 www.powercommander.com 2005-2006 Kawasaki ZX-6R & ZX-6RR - PCV - 5...
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