KROHNE OPTIMASS 2000 Handbook
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KROHNE OPTIMASS 2000 Handbook

Sensor for bulk mass flow
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OPTIMASS 2000
OPTIMASS 2000
OPTIMASS 2000
OPTIMASS 2000
Sensor for bulk mass flow
Software revision:
V2.3.xx
The documentation is only complete when used in combination with the relevant
documentation for the signal converter.
© KROHNE 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en
Handbook
Handbook
Handbook
Handbook

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Summary of Contents for KROHNE OPTIMASS 2000

  • Page 1 OPTIMASS 2000 Handbook Handbook Handbook Handbook Sensor for bulk mass flow Software revision: V2.3.xx The documentation is only complete when used in combination with the relevant documentation for the signal converter. © KROHNE 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...
  • Page 2 All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2015 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...

  • Page 3: Table Of Contents

    3.4.10 Purge ports ......................... 22 3.4.11 Burst discs .......................... 22 3.4.12 Zero calibration ........................23 3.4.13 Sunshades ........................... 24 4 Electrical connections 4.1 Safety instructions......................25 4.2 Electrical and I/O connections ..................25 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...
  • Page 4 6.4 Guidelines for maximum operating pressure..............36 6.5 Dimensions and weights ....................38 6.5.1 Flanged versions........................38 6.5.2 Heating jacket version ......................43 6.5.3 Purge port option ........................44 7 Notes www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...

  • Page 5: Safety Instructions

    This device conforms with the following EC directives: • EMC Directive 2004/108/EC • ATEX Directive 94/9/EC • Low Voltage Directive 2006/95/EC • Pressure Equipment Directive 97/23/EC The manufacturer declares conformity and the device carries the CE mark. 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...

  • Page 6: Associated Documents

    • If the measuring tube/s fails, the O-ring and feedthrough will be in contact with the process product. • You MUST make sure that the O-ring ring and feedthrough material is suitable for the application. • Alternative O-ring materials are available on request. www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...

  • Page 7: Dirty Gas

    We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested. 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...

  • Page 8: Disclaimer

    This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below. www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...

  • Page 9: Warnings And Symbols Used

    In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...

  • Page 10: Device Description

    If your meter has flange connections, the flange specification is stamped on the outer edge of the flange. Check that the specification on the flange is the same as your order. www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...

  • Page 11: Nameplates

    Pressure and temperature data: Pressure and temperature data: OPTIMASS 2000 / 2300 / 2010 -45°C...+130°C and 100...14000 kPa If the primary seal fails, the casing of the meter will fill with liquid and the meter will stop working. The meter will notify the operator by going into <Startup> mode and a diagnostic error will be shown on the converter or PLC display.

  • Page 12: Temperature Differential And Thermal Shock

    Operation outside these limits may result in shifts in density and mass flow calibration. Repeated shocking may also lead to premature failure of the meter! However, higher thermal shocks are possible at lower working pressures. For more information, please contact your nearest representative. www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...

  • Page 13: Installation

    • Avoid direct exposure to the sun. • Store the device in its original packing. • Do not allow the ambient temperature to fall below -50°C / -58°F or rise above +85°C / +185°F. 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...

  • Page 14: Handling

    2 DO NOT lift the meter with the sling part way along the outer cylinder. 3 DO NOT lift the meter using the flange bolt holes. 4 DO NOT lift the meter by the converter housing or the electronics stem. www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...
  • Page 15 2 NEVER stand the meter upright without blocks (or similar) . 1 If the meter is not blocked it can roll over 2 This can cause severe damage to the meter, or injury to personnel 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...

  • Page 16: Installation Conditions

    3.4.1 Supporting the meter Support for meters with flange connections 1 The meter can be supported directly by its body 2 The meter can also be supported by the process pipework www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...

  • Page 17: Mounting The Meter

    6 Avoid mounting the meter vertically with the flow running downhill. This can cause siphoning. If the meter has to be installed this way, install an orifice plate or control valve downstream to maintain backpressure. 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...

  • Page 18: Side Mounting

    Meters in series INFORMATION! Where the meters are installed in series, it is strongly recommended that the process pipe diameter remains constant. For more information, please contact the manufacturer. Meters in parallel www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...

  • Page 19: Flange Connections

    Mass flowmeters have a maximum level of force (negative or positive) that can be applied to the ends of the meter. Refer to the table in the technical data section of this Handbook for the maximum end loadings. 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...

  • Page 20: Pipework Reducers

    Insulation Insulation Insulation Insulation The meter can also be insulated to a maximum depth as shown (B). Do not insulate above this depth as this will cause the electronics to overheat. www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...
  • Page 21 • Where steam is being used, set up the pipe configuration so that condensation can be drained off. • Heat the jacket to working temperature before flowing the process fluid through the meter. 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...

  • Page 22: Purge Ports

    If the connection rating of the meter is greater than 100 barg / 1450 psig but the 150 barg / 2175 psig secondary containment option has not been purchased, the meter will be supplied with a burst disc fitted as a safety feature. www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...

  • Page 23: Zero Calibration

    1 Where the meter has been installed vertically, install shut-off valves either side of the meter to assist with zero cali- bration. 2 If the process flow cannot be stopped, install a bypass section for zero calibration. 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...

  • Page 24: Sunshades

    INSTALLATION OPTIMASS 2000 3.4.13 Sunshades The meter MUST be protected from strong sunlight. 1 Horizontal installation 2 Vertical installation www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...

  • Page 25: Electrical Connections

    Check for the correct supply voltage printed on the nameplate. 4.2 Electrical and I/O connections For information regarding electrical and I/O connections, please refer to the handbook for the relevant signal converter. 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...

  • Page 26: Service

    • such dangerous substances, to enclose a certificate with the device confirming that is safe to handle and stating the • product used. www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...

  • Page 27: Form (For Copying) To Accompany A Returned Device

    The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or send them back to our local organisation or authorised representative. 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...

  • Page 28: Technical Data

    When the meter is energised, the drive coil vibrates the measuring tubes causing them to oscillate and produce a sine wave 3. The sine wave is monitored by the two sensors. www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...
  • Page 29 This phase shift is directly proportional to the mass flow. Density measurement is made by evaluation of the frequency of vibration and temperature measurement is made using a Pt500 sensor. 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...

  • Page 30: Technical Data

    0.0002% of the max flow rate per 1 barg / 0.000014% of the max flow rate per 1 psig Density Density Density Density Measuring range 400...3000 kg/m / 25...187 lbs/ft Accuracy ±2 kg/m / ±0.13 lbs/ft www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...
  • Page 31 -1...150 barg / -14.5...2175 psig (Duplex option) Fluid properties Fluid properties Fluid properties Fluid properties Permissible physical condition Liquids, gases, slurries Permissible gas content (volume) Contact manufacturer for information. Permissible solid content (volume) Contact manufacturer for information. 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...
  • Page 32 For full details, including: power supply, power consumption etc., see technical data for the relevant converter. For full details of I/O options, including data streams and protocols, see technical data for the relevant converter. www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...
  • Page 33 OPTIMASS 2000 / 2010C II 2 G Ex ib IIC T6…T1 II 2 D Ex ibD 21 T165 °C 1 Where this option is ordered, the electronics stem material is UNS J92205 (1.4470) 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...
  • Page 34 • The loads shown are the maximum permitted static load. If loads are cycling (between tension and compression) these loads should be reduced. For advice, consult the manufacturer. www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...

  • Page 35: Measuring Accuracy

    Measuring error The measuring error is obtained from the combined effects of accuracy and zero stability. Reference conditions Product Water Temperature +20°C / +68°F Operating pressure 1 barg / 14.5 psig 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...

  • Page 36: Guidelines For Maximum Operating Pressure

    Linear de-rating of PED certified secondary containment Outer cylinder material -45°C 20°C 130°C 304 / L or 316 / L 40 barg 40 barg 32 barg UNS S31803 150 barg 150 barg 100 barg www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...
  • Page 37 WHICHEVER IS THE LOWER! WHICHEVER IS THE LOWER! WHICHEVER IS THE LOWER! • The manufacturer recommends that the seals are replaced at regular intervals. This will maintain the hygienic integrity of the connection. 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...

  • Page 38: Dimensions And Weights

    Stainless Steel (remote) 81.7 208.4 441.4 Weight [lbs] S100 S150 S250 Aluminium (compact) Stainless Steel (compact) Aluminium (remote) Stainless Steel (remote) For meter weights with different flange ratings, please contact the manufacturer. www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...
  • Page 39 1584 DN250 1953 DN300 1953 PN40 PN40 PN40 PN40 DN100 1310 DN150 1330 1624 DN200 1650 DN250 2023 DN300 2043 PN63 PN63 PN63 PN63 DN100 1336 DN150 1370 1664 DN200 1694 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...
  • Page 40 ASME 900 ASME 900 ASME 900 ASME 900 4" 1422 6" 1474 1768 8" 1812 10" 2195 12" 2227 ASME 1500 ASME 1500 ASME 1500 ASME 1500 4" 1442 6" 1554 www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...
  • Page 41 82.4 PN100 PN100 PN100 PN100 DN100 53.9 DN150 55.5 67.1 DN200 68.3 DN250 77.6 DN300 84.8 PN160 PN160 PN160 PN160 DN100 54.3 DN150 56.5 68.1 DN200 69.0 DN250 83.6 DN300 85.1 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...
  • Page 42 ASME 1500 4" 56.8 6" 61.2 8" 75.3 10" 91.9 12" 94.2 JIS 10K JIS 10K JIS 10K JIS 10K 100A 52.5 JIS 20K JIS 20K JIS 20K JIS 20K 100A 52.5 www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...

  • Page 43: Heating Jacket Version

    28 ±2.0 32 ±2.0 Dimensions [inches] S100 S150 S250 Heating connection size 1" (NPTF) 10 ±0.1 14 ±0.1 17.5 ±0.1 7 ±0.08 9 ±0.08 9.2 ±0.08 1.1 ±0.08 1.1 ±0.08 1.26 ±0.08 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...

  • Page 44: Purge Port Option

    OPTIMASS 2000 6.5.3 Purge port option Dimensions [mm] S100 S150 S250 70 ±1.0 100 ±1.0 70 ±1.0 100 ±1.0 Dimensions [inches] S100 S150 S250 2.75 ±0.04 4.0 ±0.04 2.75 ±0.04 4.0 ±0.04 www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...

  • Page 45: Notes

    NOTES OPTIMASS 2000 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...
  • Page 46 NOTES OPTIMASS 2000 www.krohne.com 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en...
  • Page 47 NOTES OPTIMASS 2000 08/2014 - 4000810003- MA OPTIMASS 2000 R03 en www.krohne.com...
  • Page 48 • Process Analysis • Services Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 info@krohne.com The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...

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