Wayne-Dalton 8500 Installation Instruction And Owenrs Manual
Extension residential
standard lift
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Also See for 8500:
- Installation instructions and owner's manual (26 pages) ,
- Quick start manual (16 pages) ,
- Installation instructions (4 pages)
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Models 8300 / 8500
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PLEASE DO NOT RETURN THIS PRODUCT
TO THE STORE
If you need assistance, please call 1-866-
569-3799 (press Option 1) and follow the
prompts to contact a customer service
representative. They will be happy to handle
any questions that you may have.
©Copyright 2017
Wayne Dalton, a division of Overhead Door Corporation
T a b l e O f C o n t e n t s
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o
'
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wnEr
s
IMPORTANT NOTICES!
To avoid possible injury, read and fully understand the enclosed
instructions carefully before installing and operating the garage door. Pay
close attention to all warnings and notes. After installation is complete,
fasten this manual near garage door for easy reference.
This Installation document is available at no charge from:
- Your local Wayne Dalton Sales Center, or
- Online at www.Wayne-Dalton.com, or
- By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box
67, Mt. Hope, OH., 44660
Part Number
344597
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REV13_06/02/2017
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Table of Contents
Related Manuals for Wayne-Dalton 8500
Summary of Contents for Wayne-Dalton 8500
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Page 1: Table Of Contents
Models 8300 / 8500 T a b l e O f C o n t e n t s Pre-Installation Important Safety Instructions Removing an Existing Door and Preparing the Opening Package Contents Door Section Identification Tools Required x t E n s i o n... -
Page 2: Pre-Installation
Existing Door & Prepar- proper tools and instructions. ing the Opening. These are available for download at www.Wayne-Dalton.com or at your local Wayne Dalton Sales Center. 12. On electrically operated doors, pull down ropes must be removed and locks must be removed or made inoperative in the open (unlocked) position. -
Page 3: Package Contents
12” to 18” apart. FOR FULLY ADJUSTABLE TRACK: For the header, align the weatherstrip 1/8” to 1/4” inside the header edge, and temporarily secure it to the header with equally spaced nails. Starting at either side of the jamb, fit the weatherstrip up tight against the temporarily attached F.A. -
Page 4: Door Section Identification
Section Quantity 5 Type Of Sections Door Intermediate Sections Height Bottom Lock 3/8” - 16 x 1-1/4” 5/16” x 1-1/4” Hex head bolts (as required) Clevis pin (as required) Cotter pin (as required) 7’6” 18” 7’9” 21” 18” 8’0” 21” 18”... -
Page 5: Breakdown Of Parts
BREAKDOWN OF PARTS NOTE: The illustrations shown on this page are general representations of the door parts. Each specific door models may have unique variations. J10. Top of vertical track B1. (Fully Adjustable Feature) hole set J10. D1. D2. hole set Lower hole hole set of hole/... -
Page 6: Door Installation Instructions
NOTE: Refer to door section identification, located in the pre-installation section of this DOOR INSTALLATION manual or refer to Breakdown of Parts. Uncoil the counterbalance lift cables. INSTRUCTIONS Counterbalance Counterbalance Before installing your door, be certain that you have read and followed all of the instruc- lift cable lift cable tions covered in the pre-installation section of this manual. - Page 7 through end cap using (4) 1/4” - 20 x 11/16” self drilling screws. Insert short stem track End cap 1/4”-20 x 11/16” roller into top fixture slide. Repeat for other side. Self drilling screws NOTE: The top fixture slide will be tightened and adjusted later, in step, Adjusting Top Fixture. NOTE: Ensure the top fixture slide is able to slide along the top fixture base.
- Page 8 NOTE: Refer to the strutting schedules below to determine the placement of strut(s) on your Strutting Schedule For Model 8500 Steel (White, Almond and Taupe Colored Doors) door. Be sure to use the proper schedules for the type of door model and the size of your door.
- Page 9 Strutting Schedule For Model 8500 Aluminum (White, Almond and Taupe Colored Doors) Dimples Top fixtures Door Sec- Door Door Widths (if applicable) 1/4”-20 x 7/8” tion Con- 6’ 0” - 9’ 0” - 12’ 15’ 0” - 16’0” 17’ 20’ 0”...
- Page 10 #1Center CAUTION #1 Graduated hinge(s) Lower Strut end hinge hinge leaf clips DO NOT DRILL THROUGH OR ENLARGE HOLES ON THE INSIDE OF THE DOOR Short Strut SECTION. 1/4”-20 x 7/8” stem clips Self drilling track screws roller Bottom section inside Bottom section outside Lower hinge...
- Page 11 Angle mount Riveted vertical track vertical track assembly assembly Weather seal (If applicable) Flag 5/16” x 1-5/8” Vertical angle Lag screws Wall track angle 5/16” x 1-5/8” Level Lag screws Vertical track Jamb Flag angle lag screw bracket locations Bottom section Bottom section Wooden shims (If necessary) Slot...
- Page 12 your door. Follow the corresponding step below: 1/4”-20 x 11/16” Self drilling screw locations Place the bottom half inside the top half and flush against the inside surface of the top section. Adjust both the top and bottom halves out as far apart as possible on the section surface.
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Page 13: Counterbalance Installation Instructions
against the horizontal track. Maintaining the slide’s position, tighten the (2) 1/4” - 20 flange Horizontal track angle hex nuts or the (1) 5/16” - 18 hex nut to secure the top fixture slide to the top fixture base. Quick Quick Install Flag... - Page 14 WARNING 12” Radius horizontal track with 3” front cable lift sheave hole location FAILURE TO ASSEMBLE AND ATTACH REAR BACK HANGS PROPERLY 3/8”-16 ACCORDING TO THE ABOVE INSTRUCTIONS MAY RESULT IN DOOR 15” Radius horizontal track Hex nut with 3” or 4” front cable lift FALLING WHEN RAISED, CAUSING SEVERE OR FATAL INJURY.
- Page 15 Adjust counterbalance lift cables to create about 1” to 2” (25 mm to 50 mm) of initial exten- Spring restraint cable sion spring stretch, with the door in the fully opened position. Measure relaxed extension Rear spring length for your door height and verify with the chart below. Spring length must be the back same for both extension springs to allow even door balance.
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Page 16: Optional Installation
Optional Installation Trolley Arm Hookup NOTE: If Wayne Dalton operator / trolley bracket was installed, follow these directions. Align hole in the door arm with holes in operator bracket tabs, as shown. Attach with 5/16” x 1-3/4” cotter pin and cotter ring. 5/16”... -
Page 17: Maintenance
Wayne Dalton, a division of Overhead Door Corporation, P.O. Box Cleaning Your Garage Door 67, Mt. Hope, OH., 44660, or at www.Wayne-Dalton.com. For additional information on garage door/operator maintenance go to www.dasma.com and reference TDS 151, 167 and 179. - Page 18 Wayne Dalton 2501 S. State Hwy 121 Bus., Suite 200 Lewisville, TX 75067 For service, call (800) 827-3667 www.Wayne-Dalton.com SAFETY INSTRUCTIONS 1. Operate door ONLY when it is properly adjusted and free of obstructions. 2. If a door becomes hard to operate,...
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Page 19: Warranty
Models 8300 / 8500 and Model 8300 Sonoma Wood Grain Wayne Dalton, a division of Overhead Door Corporation (“Seller”) warrants to the original purchaser of the Models 8300 / 8500 and the Model 8300 Sonoma Wood Grain (“Product”), subject to all of the terms and conditions hereof, that the Product and all components thereof will be free from defects in materials and work-... - Page 20 Thank you for your purchase. PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE If you need assistance, please call 1-866-569-3799 (press Option 1) and follow the prompts to contact a customer service representative. They will be happy to handle any questions that you may have.