Amtrol BOILERMATE WH Series Installation & Operation Instructions

Amtrol BOILERMATE WH Series Installation & Operation Instructions

Indirect-fired water heaters. wh (mechanical control & digital control). ch (mechanical control)

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NOTE: Inspect for shipping damage and notify freight carrier or store where purchased immediately if damage is present. To avoid risk of personal
injury and property damage, if the product appears to be malfunctioning or shows signs of corrosion, call a qualified professional immediately. Current
copies of the Product manual can be viewed at www.amtrol.com. Use proper safety equipment when installing.
THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL PERSONAL INJURY AND OTHER
HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO REDUCE THE RISK OF PERSONAL
INJURY AS WELL AS PROPERTY DAMAGE.
READ
INSTALLATION & OPERATION INSTRUCTIONS.
FAILURE TO FOLLOW THE INSTRUCTIONS AND WARNINGS IN THE
MANUAL MAY RESULT IN SERIOUS OR FATAL INJURY AND/OR
PROPERTY DAMAGE, AND WILL VOID THE PRODUCT WARRANTY.
THIS PRODUCT MUST BE INSTALLED BY A QUALIFIED
PROFESSIONAL. FOLLOW ALL APPLICABLE LOCAL AND STATE
CODES AND REGULATIONS, IN THE ABSENCE OF SUCH CODES,
FOLLOW THE CURRENT EDITIONS OF THE NATIONAL PLUMBING
CODE AND NATIONAL ELECTRIC CODE, AS APPLICABLE.
This Product, like most Products under pressure,
may over time corrode, weaken and burst or
explode, causing serious or fatal injury, leaking or flooding and/or property
damage. To minimize risk, a licensed professional must install and
periodically inspect and service the Product. A drip pan connected to an
adequate drain must be installed if leaking or flooding could cause property
damage. Do not locate in an area where leaking could cause property
damage to the area adjacent to the appliance or to lower floors of
the structure.
CALIFORNIA PROPOSITION 65 WARNING! This product contains a
chemical known by the State of California to cause cancer and to cause
birth defects or other reproductive harm. (California Installer/Contractor -
California law requires that this notice be given to consumer/end user of
this product.) For more information: www.amtrol.com/prop65.html
A relief valve must be installed to prevent pressure in
excess of local code requirement or maximum
working pressure designated in the Product Manual, whichever is less. At
least once every 3 years or if discharge is present, a licensed contractor
should inspect the temperature and pressure relief valve and replace if
corrosion is evident or the valve does not function.
INSTALLATION & OPERATION INSTRUCTIONS
Models WH (Mechanical Control & Digital Control)
CAREFULLY
THE
PRODUCT
INDIRECT-FIRED WATER HEATERS
Models CH (Mechanical Control)
FAILURE TO INSPECT THIS VALVE AS DIRECTED COULD RESULT
IN UNSAFE TEMPERATURE OR PRESSURE BUILD-UP WHICH
CAN RESULT IN PRODUCT FAILURE, SERIOUS INJURY OR
DEATH AND/OR SEVERE PROPERTY DAMAGE AND VOID THE
PRODUCT WARRANTY.
should test for corrosive elements, acidity, total solids and other relevant
contaminants, including chlorine and treat your water appropriately to
insure satisfactory performance and prevent premature failure.
psig by an approved safety or relief valve on your boiler. The water heater
pressure must be limited to 150 psig maximum by the installation of a
temperature and pressure relief valve (included). The relief tube must be
plumbed to a suitable drain per code. No reducing coupling or other
restriction may be placed in this line.
listed in Clinical Toxicology of Commercial Products, 5th edition. The
pressure of the heat transfer medium must be limited to 30 PSIG by an
approved safety or relief valve.
operating temperature.
BOILERMATE
NOTE: A properly sized thermal
expansion tank is required and should
be installed in accordance with the
product installation manual.
NOTE: The thermostat is adjusted to
120°F when shipped from the factory.
Chlorine Aggressive Water: The water quality can
significantly influence the life of this Product. You
EXPLOSION HAZARD. The pressure of the heat
transfer medium must be limited to a maximum of 30
The heat transfer medium must be water or other
nontoxic fluid having a toxicity rating or class of 1, as
Do not expose Product to freezing temperatures or
temperatures in excess of the maximum rated
®

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Summary of Contents for Amtrol BOILERMATE WH Series

  • Page 1 Current copies of the Product manual can be viewed at www.amtrol.com. Use proper safety equipment when installing. THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL PERSONAL INJURY AND OTHER HAZARDS.
  • Page 2 SCALDING HAZARD. If the water temperature is Electrocution hazard. The water heater must be over 120°F, household members can suffer serious electrically grounded in accordance with local codes or fatal scalding and painful and permanent injury. or, in the absence of local codes, with the National Electrical Code, ANSI/ NFPA 70.
  • Page 3 PLEASE READ THE FOLLOWING INSTRUCTIONS CAREFULLY IMPORTANT GENERAL SAFETY INFORMATION - ADDITIONAL SPECIFIC SAFETY ALERTS APPEAR IN THE FOLLOWING INSTRUCTIONS. Pre-Installation In limited circumstances, space heating can be lost in the home in this priority mode. Any • THIS PRODUCT MUST BE INSTALLED AND MAINTAINED BY demand for space heating is postponed until the water heater has A LICENSED PROFESSIONAL PLUMBER, ELECTRICIAN, AS reached its set temperature.
  • Page 4 Installation - Domestic Water Piping CH Models 1. Connect the cold water supply to the connection labeled COLD WATER. PIPING USING DEDICATED CIRCULATOR PUMP (RECOMMENDED) 2. Connect the HOT WATER piping to the domestic hot water system. To Heating Zones 3.
  • Page 5: Zone Valves

    24V Thermostat Input (Priority) BOILERMATE HONEYWELL CIRCULATOR R4222D 1013 OR ZONE VALVE OR EQUIVALENT DPDT RELAY AQUASTAT DHW ZONE BOILERMATE CIRCULATOR COIL BOILERMATE CIRCULATOR OR ZONE VALVE Note: if your application is not shown, contact AMTROL Technical Support at 401.535.1216.
  • Page 6 24 OR 120VAC MOTOR TRANSFORMER ZONE VALVE DHW ZONE DHW ZONE SWITCH ZONE/INDRIECT SWITCH (IF EQUIPPED) TO BOILER TO BOILER SELECT “INDIRECT” BOILERMATE CIRCULATOR OR ZONE VALVE Note: if your application is not shown, contact AMTROL Technical Support at 401.535.1216.
  • Page 7 Installation - Digital Control Set-Up Mode After wiring per the appropriate diagram in this manual, insert the white temperature sensor (thermistor) plug into the receptacle at the base of Indicators the digital control. Zone valves can be slow actuating. Therefore, the User zone valve sensor contains a built-in temperature offset to account for the Modes...
  • Page 8: Troubleshooting

    WARRANTY CH and WH Models: Six (6) year limited warranty on heat exchanger and 2. Fill Boiler tank assembly only. Visit www.amtrol.com for complete warranty details. Troubleshooting PROBLEM POSSIBLE CAUSES SOLUTION No hot water 1.
  • Page 9: Replacement Parts

    Cold Water Inlet Tube, CH-41 2703R001 Cold Water Inlet Tube, CH-80 2702R001 T&P Safety Relief Valve 2700R1106 2700R1106 Top Outlet Union Tee 2700-635 To obtain replacement parts, contact the installer or place of purchase. Technical support is available by calling AMTROL at (401) 535-1216.
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  • Page 12 1400 Division Road, West Warwick, RI USA 02893 T: 800.426.8765 F: 800.293.1519 www.amtrol.com © 2017 AMTROL Inc. 9040-586 (08/17)

This manual is also suitable for:

Boilermate ch series

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