Table of Contents
Advertisement
West Warwick, Rhode Island 02893
BOILER MATE
INDIRECT-FIRED WATER HEATERS WITH
The heat transfer medium should be water. If any product other than water is used, it must be a
non-toxic fluid suitable for human ingestion as determined by the FDA
WARNING: REVIEW ALL GENERAL SAFETY INFORMATION ON PAGE 3 PRIOR TO INSTALLATION.
Your AMTROL BOILER MATE™ has been carefully assembled and factory tested. To enjoy the full service your BOILER
MATE™ can provide, you should read and follow all of the instructions in this manual. When all installation steps have
been completed, make sure you also follow the enclosed post-installation and start-up checklists before using your
AMTROL product. You should also read carefully the sections describing proper product maintenance, and follow the
required procedures as you use your BOILER MATE™. Return this booklet to its original envelope, and keep it with the
BOILER MATE™. This manual may become out-of-date by later amendments. Check our web site,
www.amtrol.com or ask your AMTROL supplier for any updates relating to your product.
Our goal is to ensure you are fully satisfied with your new BOILER MATE™. If any questions or concerns arise, call
Technical Service at 401-535-1216.
THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL PERSONAL
INJURY AND OTHER HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS
SYMBOL TO REDUCE THE RISK OF POSSIBLE INJURY AS WELL AS PROPERTY DAMAGE.
Part #: 9040-628 REV B (7/04)
INSTALLATION, OPERATION
INSTRUCTIONS
TM
TOP-MOUNTED COIL
-1-
& MAINTENANCE
TOP-DOWN
MODELS: TD-7Z
TD-41Z
TD-7ZDW
TD-41ZDW
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Amtrol BOILER MATE TD-41Z
Summary of Contents for Amtrol BOILER MATE TD-41Z
- Page 1 WARNING: REVIEW ALL GENERAL SAFETY INFORMATION ON PAGE 3 PRIOR TO INSTALLATION. Your AMTROL BOILER MATE™ has been carefully assembled and factory tested. To enjoy the full service your BOILER MATE™ can provide, you should read and follow all of the instructions in this manual. When all installation steps have been completed, make sure you also follow the enclosed post-installation and start-up checklists before using your AMTROL product.
-
Page 2: Table Of Contents
4. INSTALLATION - Forced Hot Water, Closed Hydronic Heating System ...6 A. General Installation Requirements ...6 B. Piping ...7 C. Electrical Wiring ...8 D. Post-Installation and Start-up Check List...9 ALL SYSTEMS 6. OPERATION AND MAINTENANCE...11 7. REPLACEMENT PARTS...12 8. TROUBLESHOOTING CHECKLIST ...13 9. SERVICE RECORD...14 10. AMTROL LIMITED PRODUCT WARRANTY...15... -
Page 3: General Safety Information
1. GENERAL SAFETY INFORMATION IMPORTANT GENERAL SAFETY INFORMATION - ADDITIONAL SPECIFIC SAFETY ALERTS APPEAR IN THE FOLLOWING INSTRUCTIONS EXPLOSION HAZARD: DO NOT INSTALL TO A HIGH PRESSURE STEAM BOILER (greater than 15 psig). AN EXPLOSION COULD OCCUR. EXPLOSION HAZARD. THE PRESSURE OF THE HEAT TRANSFER MEDIUM MUST BE LIMITED TO A MAXIMUM OF 30 PSIG BY AN APPROVED SAFETY OR RELIEF VALVE ON YOUR BOILER. -
Page 4: Pre-Installation Checklist
2. PRE-INSTALLATION CHECKLIST IMPORTANT STEPS AND DECISIONS REQUIRED BEFORE INSTALLATION THIS PRODUCT MUST BE INSTALLED AND MAINTAINED BY A LICENSED PROFESSIONAL. IN ADDITION TO THE INSTRUCTIONS IN THIS MANUAL, FOLLOW ALL APPLICABLE LOCAL AND STATE CODES OR IN THE ABSENCE OF SUCH CODES, THE CURRENT EDITIONS OF THE NATIONAL PLUMBING CODE AND THE NATIONAL ELECTRIC CODE. -
Page 5: Required Components And Accessories Checklist
- an expansion tank is required on the boiler side of your system. If a steel hydropneumatic tank is in place, AMTROL recommends replacing it with a properly sized EXTROL significant heat transfer problems can occur by causing air to be trapped in the heat exchanger. -
Page 6: Forced Hot Water, Closed Hydronic Heating Systems
4. INSTALLATION INSTRUCTIONS FOR FORCED HOT WATER, CLOSED HYDRONIC HEATING SYSTEMS A. General Installation Requirements 1. Do not "short circuit" the boiler Do not connect boiler supply and return lines to the same section or in the same flow circuit in a boiler, because the boiler water returning from the BOILER MATE™... -
Page 7: Piping
B. PIPING PIPING SHOULD BE ACCOMPLISHED WITH UNIONS. Step 1 - Locate the BOILER MATE™ near boiler. Step 2 - Connect the cold water piping. a. Shut off the cold water supply at the main shut-off valve. b. Drain existing domestic water system. Open 1 or more system faucets to prevent vacuum. -
Page 8: Electrical Wiring
Step 5 - Connect boiler supply pipe. Figure 1. a. Shut off the cold water supply valve to the boiler, and drain it using a hose attached to the drain valve at the boiler. b. When the boiler system piping is drained, cut the piping to accommodate the supply line tee. -
Page 9: Post-Installation And Start-Up Checklist
the service switch). c. Switch off the branch circuit breaker. Step 2 - Remove electrical box cover. Step 3 - Remove existing wire from boiler aquastat terminal C1 and connect to terminal #2 on DPDT relay. Step 4 - Install wire from DPDT relay terminal #1 to boiler aquastat terminal C1. - Page 10 -10-...
-
Page 11: Operation And Maintenance
6. OPERATION/MAINTENANCE. FOR FORCED HOT WATER, CLOSED HYDRONIC HEATING SYSTEMS AND LOW PRESSURE STEAM BOILER. The BOILER MATE™ is intended to provide a tank service life of many years. Components, however, may be subject to failures that require service. Failure to use the correct procedures or parts in these circumstances may make the unit unsafe. -
Page 12: Replacement Parts
PARTS MAY MAKE YOUR UNIT UNSAFE. ITEM DESCRIPTION AQUASTAT CONTROL HEAT EXCHANGER - COMPLETE GASKET ONLY THERMISTOR DRY WELL TOP COVER DRAIN VALVE -12- RESIDENTIAL (TD-7Z and TD-41Z) ELECTROCUTION HAZARD. THE BOILER MATE™ MUST FAILURE CORRECT REPLACEMENT PART NUMBER 2704-093 2700-5004 2704-403... -
Page 13: Troubleshooting Checklist
8. TROUBLE SHOOTING CHECKLIST PROBLEM CAUSE 1. No hot water at faucet. 1.Boiler does not operate. 2.Circulator does not operate. 3.Improper BOILER MATE™ setting or calibration. 4.Zone valve does not open. 5.Electrical problems (relay, wiring, fuse, low voltage, brown-outs, etc.) 6.BOILER MATE™... -
Page 14: Service Record
9. SERVICE RECORD DATE SERVICE PERFORMED COMMENTS CONTRACTOR -14-... - Page 15 What AMTROL Will Do If You Have a Covered Warranty Claim In the event of a breach of the foregoing warranty, AMTROL will at its option either make repairs to correct any defect in material or workmanship or supply and ship either new or used replacement parts or products. AMTROL will not accept any claims for labor, property damage or other costs.
- Page 16 West Warwick, Rhode Island 02893 Part #: 9040-628 REV B (7/04) -16-...
Need help?
Do you have a question about the BOILER MATE TD-41Z and is the answer not in the manual?
Questions and answers