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Vari Lite VL2416 User Manual

Wash luminaire vl2400 series
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VL2416
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Wash Luminaire
02.9661.0001

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Summary of Contents for Vari Lite VL2416

  • Page 1 VL2416 ™ Wash Luminaire 02.9661.0001...
  • Page 2 UMINAIRE ANUAL VARI LITE®, Artisan®, VL2® and VLD® are trademarks owned by Vari-Lite, Inc., 201 Regal Row, Dallas TX 75247 USA and are registered in the United States and other countries. VL2000™, VL2200™ (and the individual product designations), VL2400™ (and the individual product designations), Series 2000™...
  • Page 3 How To Obtain Warranty Service A copy of the Vari-Lite, Inc. Limited Warranty was included in the shipping package for this VARI LITE® product. To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548) or customerservice@vlint.com and request a Return Material Authorization (RMA) for warranty service.
  • Page 4 VARI LITE - VL2416™ W ’ UMINAIRE ANUAL Compliance Notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment.
  • Page 5 WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE 1. VARI LITE® luminaires have been designed for use only with certain Philips and Osram HID lamps. Note lamp type (MSR400, MSR575HR etc.) before replacing lamps. Installing another type of lamp may be hazardous.
  • Page 6 INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE TO UV RADIATION 1. Many VARI LITE® luminaires use an HID type lamp that produces UV radiation. DO NOT look directly at lamp. 2. It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screens shall be changed if they have become visibly damaged to such an extent that their effectiveness is impaired.
  • Page 7 1. VARI LITE®-Scheinwerfer eignen sich ausschließlich für trockene Standorte. Regen oder Feuchtigkeit können die Scheinwerfer beschädigen. 2. Unterbrechen Sie die Stromzufuhr, bevor Sie mit der Arbeit an VARI LITE®-Geräten beginnen. 3. Die Geräte sollten nur von qualifiziertem Personal gewartet werden.
  • Page 8 ANUAL WARNUNG: HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG 1. Viele VARI LITE®-Scheinwerfer verwenden einen HID-Lampentyp, der UV-Strahlen abgibt. SCHAUEN SIE NICHT direkt in die Lampe. 2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linsen oder Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare Beschädigung (z.
  • Page 9 AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE LES INCENDIES 1. Les luminaires VARI LITE® ont été conçus pour être utilisés uniquement avec certaines lampes Philips et Osram HID. Vérifier le type de lampe (MSR400, MSR575HR etc.) avant de remplacer les lampes. L’installation d’un autre type de lampe peut poser un danger.
  • Page 10 DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX RAYONS UV 1. Plusieurs luminaires VARI LITE® utilisent une lampe de type HID qui produit des rayons UV. NE PAS fixer son regard sur la lampe. 2. L’utilisation des luminaires sans lentille ou blindage pose des risques. Tous blindages, lentilles ou écrans ultraviolet visiblement endommagés au point que leur efficacité...
  • Page 11 ADVERTENCIA: INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA INCENDIO 1. Las luminarias VARI LITE® han sido diseñadas para ser usadas solamente con algunas lámparas HID Philips y Osram. Tome nota del tipo de lámpara (MSR400, MSR575HR etc.) antes de reemplazarla. Instalación de otro tipo de lámpara puede ser peligroso.
  • Page 12 INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN EXCESIVA DE RADIACIÓN ULTRA VIOLETA 1. Muchas luminarias VARI LITE® usan un tipo de lámpara HID que produce radiación UV. NO mire directamente a la lámpara. 2. Es peligroso operar luminarias sin lentes o protectores. Debe cambiar los protectores, lentes o pantallas ultravioletas si se aprecia que han sido dañadas, y que su efectividad...
  • Page 13 _KHæ2Ô0ç2Ä ÎÎæ¿Ðá¿~  ÒÁ'ê”ùÕÄQ>X^Åîƒ ûéQ>X^é_KHæPÔ±Žã[ÿ ÔôáÅ\úÊÛп•ù Ú”sÙæÄ~  ƒÌÚöªÔÙæê”Ôôáé0çPÄÅ î TæÐçÒáÞ:ÒáÊÛп• ÄQ>X^âꔏé_KQo" öªÒá¿ùÔ• 0ç ~ æÊÍ Ã¾HǽùÔ• qŠPæßåǾHǽùÔ• õ”+4” |¿æ»ÔŠ é:´”ÅîqŠP ËÚüé ûN›å±Žæß¿áꔏé[ÿ Å\úÊÛп• +4é\¢ ZËÚüéEf; –ÿzUê” Åî é \fJ öªÔÁæ 1. VARI LITE® Philips Osram 3Ðá¿ùÔ•\fJ dµÔÙê”\fJé³Ô ” MSR400 åäÕ ÕzÔÁæÒáÊÛп•é³é\fJ  MSR575HR ƒÌã¾âÔ• –ÿzUê”ÄQ>X^é0æåÞá2ÞÔÆÉ”äéÁå2 Jé+YæâýƒÌÎãÇâÈùÔ•f¦æß¿áê”ÄQ>X^ ó–ÒáÊÛп• EXo- dµÔ'ê”+ÓEXo-Ô+Ó³”+Ó"\,Õ öª ÒáÊÛп• –ÿzUê”»0°ùÚêé6.ÆÐå ÛÌ 4. VARI LITE® ÒáÎÒáÊÛп• õ ZËÚüéEf;...
  • Page 14 VARI LITE - VL2416™ W ’ UMINAIRE ANUAL Š é |¿æÐÐå¿ÚüéEf; –ÿzUéÊê” |¿ ¢Õ 2Jé\fJ öª 1. VARI LITE® Òá¿ùÔ•\fJ åÞÔÎãê±ÌáÊÛп• _f-ùÚê*o^< ö Õæ–ÿzU P.Ôã¾âÔ•_f-” *o^<”¡"¹Yê”íî ÿÓ¿ÞÆÈÍåäæ”Øé2 ÇÊå ÁæåÞÚ§ÃÁæÒùÔ• GŠ2 ZËÚüéEf; –ÿzUÇP.Òá¿ãÈê”Øé¥Ç²ÊåùÔ•²ÊåÞÚzU ÿ&fPo@f; ÒÁÙæꔡ¾åUÔ»<ÿ;ª ÜÕ ö ªÒáÊÛп• –ÿzUÇP.Òá¿ãÈê”Øé\fJDzÊåùÔ•\fJ dµ Ԑ'ê”–ÿzUé. ¾”\fJé÷2ÇÇùâÙÞáÊÛ Ð¿•\fJécñÚ ½Ì㔤¿,64ÇÛ¿á”\fJé.Ç ¾'ǽùÔ• o".ê¡" |¿ÒùÔ•Îé¡"æÞá”íä¿+Í vÞÚ ”áé; àÎÔÎãǽùÔ•Ðæ”o".ê”ö÷é) â6 ’ÒùÔ•ØéÚü”ûo".Ç_ÊÔã”î”ÞÚ_ âqŠPÿ+4Ç’¢Ô¾0ǽùÔ• cP.ÔãÈæê”;ª Ü ªÒáÊÛп• ÊÍÒÚ\fJ ÒÁ'ꔡ¾åUÔ»<ÿ;ª ÜÕ ª ÒáÊÛп• »< ªÖÕæå’»â\fJ Þڐ'ê” 0^&o^ öÞá \fJ È¿æÒ”{ÊÕé´å¿Óâ¿áÆ–ÿzU ƒÌ” . IÁæÒùÔ•...
  • Page 15 About This Manual ...................... 1 Additional Support and Documentation ..............1 Text Conventions ......................2 Chapter 1. Description Features Overview........................4 Components VL2416 Wash Luminaire..................... 5 Menu Display....................... 6 LED Indicators......................6 Accessories Replacement Items/Accessories................... 7 Chapter 2. Installation Power and Data Cabling Requirements Power .........................
  • Page 16 VARI LITE - VL2400™ S ’ ERIES UMINAIRE ANUAL Chapter 3. Operation DMX Modes 8-Bit and 16-Bit Modes ....................26 DMX Mapping Beam Control......................27 Color Control......................28 Luminaire Timing Luminaire Timing Channel Information ..............29 Control Channel Functions..................37 Updating Software Reprogramming Luminaires..................
  • Page 17 ABLE OF ONTENTS Appendix A. Troubleshooting and Maintenance Troubleshooting Protecting Your Warranty ..................78 Troubleshooting Guide ....................79 Routine Maintenance Lamp Replacement ....................83 Front Glass Replacement ................... 85 Cleaning Optical Lenses and Filters ................87 Appendix B. Technical Specifications Mechanical.........................
  • Page 18 VARI LITE - VL2400™ S ’ ERIES UMINAIRE ANUAL (This page intentionally blank.) xvii i 22-Feb-02 02.9661.0001J...

  • Page 19: About This Manual

    (connect to the Vari-Lite homepage and follow the Support link). For information on extended maintenance procedures and troubleshooting for the VL2416 Wash Luminaire see the VL2400 Series Wash Luminaire Service Manual. This manual is available in both printed and electronic (PDF) formats.

  • Page 20: Text Conventions

    VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Text Conventions The following styles and meanings are used throughout this manual: [Button] Front panel button. Example: Press [Menu]. [Up] / [Down] arrows Press either [Up] or [Down] arrow button at Menu Display.
  • Page 21 HAPTER Description Description Description Description This chapter contains descriptions of luminaire features and components, along with a list of accessories which are available. • Features • Components • Accessories 02.9 661.00 01J 22-Feb-02...

  • Page 22: Features Overview

    VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Features Overview The VL2416 wash luminaire contains the following standard features:. • DICHRO TUNE™ radial color changer which employs enhanced dichroic color filters to produce smooth, full spectrum color crossfades. The mechanism allows independent blue, amber, and magenta color control.

  • Page 23: Components Vl2416 Wash Luminaire

    ESCRIPTION OMPONENTS Components VL2416 Wash Luminaire The following illustration shows the major luminaire components and controls. Truss Hook Bracket Assembly Hinged Heatsink Assembly Upper Enclosure (to access lamp Assembly for replacement) Yoke Assembly AC Input Cable Beam Adjustment Controls Head Assembly Adj.

  • Page 24: Menu Display

    VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Menu Display The Menu System Display is used to access the menu system, which is a programmable set of commands used to address, operate, and test the luminaire. The menu system is controlled by four buttons. These buttons function as follows:...

  • Page 25: Accessories Replacement Items/Accessories

    ESCRIPTION CCESSORIES Accessories Replacement Items/Accessories The following optional and/or replacement items can be ordered directly from Vari-Lite. (Please order by Vari-Lite part number.) Vari-Lite Part No. Accessory 20.9625.0132 Road Case, Plastic (two hole) 22.9620.0194 Safety Cable Assembly 23.9623.0177 DMX Termination Male Connector Assembly 25.9661.0056 Loopback Connector Assembly 28.9661.054...
  • Page 26 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Notes 22-Feb-02 02.9661.0001J...
  • Page 27 HAPTER Installation Installation Installation Installation This chapter contains instructions for installation of the luminaire. It includes connecting power and data, along with instructions for powering up the luminaire for the first time and addressing it within your system. • Power and Data Cabling Requirements •...

  • Page 28: Power And Data Cabling Requirements Power

    VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Power and Data Cabling Requirements Power The luminaire requires standard AC power distribution from 200-240 VAC, 50/60 Hz. Five amps to twelve amps will be required. Depending on the application, the luminaire’s AC input cable may require a different connector.

  • Page 29: Current Vs. Voltage

    NSTALLATION OWER AND ABLING EQUIREMENTS Current vs. Voltage The following table provides the luminaire’s current draw at specific voltages. Current is calculated with the lamp on and all motors sequencing. Voltage Current 180.0 190.0 200.0 210.0 220.0 230.0 240.0 250.0 02.9 661.00 01J 22-Feb-02...

  • Page 30: Data Cables

    VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Data Cables The luminaire is equipped with two, 5-pin XLR connectors for DATA IN and DATA THRU (out) applications. DATA IN requires a 5-pin, female XLR connector and DATA THRU requires a 5-pin, male XLR connector. When purchasing or constructing data cables, it is important that not only the correct cable type be used, but also quality cable to ensure a reliable DMX512 system.

  • Page 31: Recommended Cable Types/Manufacturers

    NSTALLATION OWER AND ABLING EQUIREMENTS Recommended Cable Types/Manufacturers These are only a few of the suitable cable types. Any quality EIA485, twisted pair, 120 ohm, shielded cable will also work. ∗ Type Pairs Jacket Temp (F) ZΩ Belden Cables 1215A IBM Type 6 Office cable 1269A...

  • Page 32: Male Termination Connector

    VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Male Termination Connector A male XLR termination connector is required at the last luminaire (or "far end of the line") to prevent signal reflections. Signal reflections may cancel out the signal at certain line lengths, resulting in errors.

  • Page 33: Installation Procedures Installing Lamp

    NSTALLATION NSTALLATION ROCEDURES Installation Procedures Installing Lamp In the event the lamp was packed separately during shipment, it will be necessary to install in the luminaire before use. WARNING: Ensure that power is removed from luminaire when installing lamp. CAUTION: Wear cotton gloves or other covering while installing lamp. Touching lamp glass with bare fingers will leave oil and may cause the lamp to explode or reduce lamp life.

  • Page 34: Hanging The Luminaire

    VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Hanging the Luminaire The luminaire can be hung horizontally or vertically from any structure designed to work with the type of load created by this moving luminaire. Two truss hook bracket assemblies (provided) are used to attach truss hooks or other mounting hardware as required.
  • Page 35 NSTALLATION NSTALLATION ROCEDURES Step 3. While pulling up on locking mechanism release, fit keyed holes onto raised mounting buttons at bottom of enclosure. Slide forward and release locking mechanism to lock in place. Ensure brackets are locked securely. (Always face brackets in same direction as shown.) WARNING: Ensure that the bracket locking mechanism is fully seated after the bracket is installed on the luminaire.
  • Page 36 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Installing in Truss: Step 1. Using two people, lift luminaire into mounting position. Step 2. Secure in place with truss hook. Ensure truss hook hardware that locks hook in place (e.g. wing bolt) is properly tightened and that luminaire is fully supported.

  • Page 37: Floor Mounting The Luminaire

    NSTALLATION NSTALLATION ROCEDURES Floor Mounting the Luminaire The luminaire enclosure is sufficient to stabilize the luminaire in a floor installation, provided that the mounting surface is flat and sturdy. Connecting Data and Power A maximum of 32 luminaires may be connected in any one DMX data link. Note: This maximum limit applies to the luminaire "daisy chain"...

  • Page 38: Powering Up Power-Up Procedure

    VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Powering Up Power-Up Procedure Since Lamp On is the default state, the lamp will strike when the luminaire is powered up for the first time. When AC power is applied, the luminaire will immediately begin a calibration sequence that steps it through full pan and tilt movements.

  • Page 39: Align Lamp For Flat Field

    NSTALLATION OWERING Align Lamp for Flat Field After a new lamp is installed, it will be necessary to align the lamp to optimize the beam. Screws located at the luminaire’s backcap will allow adjustment. WARNING: Backcap and adjustment screws will be HOT during lamp operation. Wear gloves and/or use tools to prevent burns.

  • Page 40: Set Dmx Mode

    VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Set DMX Mode The VL2000 Series luminaires provide four modes for DMX operation. The mode is set using the luminaire’s Menu Display. • 8-bit Standard - provides one 8-bit DMX channel for control of each luminaire function.

  • Page 41: Addressing Program Starting Address

    NSTALLATION DDRESSING Addressing Program Starting Address The address setting for DMX console or Virtuoso console controlled systems is entered using the Menu Display. (Refer to “Menu System” chapter on page 45 detailed instructions.) The luminaire retains the DMX and Virtuoso addresses that are stored even if power is removed.
  • Page 42 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Notes 22-Feb-02 02.9661.0001J...
  • Page 43 HAPTER Operation Operation Operation Operation This chapter contains instructions for operating the luminaire using DMX control and for updating the internal software. • DMX Modes • DMX Mapping • Luminaire Timing • Updating Software 02.9 661.00 01J 22-Feb-02...

  • Page 44: Bit And 16-Bit Modes

    VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL DMX Modes 8-Bit and 16-Bit Modes These tables assume a DMX start address of 1. When a different starting address is used, this address becomes channel 1 function and other functions follow in sequence.

  • Page 45: Dmx Mapping Beam Control

    : DMX M PERATION APPING DMX Mapping Beam Control Beam Table 3-1: DMX Map for Beam % Value DMX Value Action Narrow Wide Strobe Table 3-2: DMX Map for Strobe % Value DMX Value Action Open Closed Slow Random 8-10 Med Random 11-12 Fast Random...

  • Page 46: Color Control

    VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Color Control Blue Table 3-4: DMX Map for Blue % Value DMX Value Action Open Closed Amber Table 3-5: DMX Map for Amber % Value DMX Value Action Open Closed Magenta Table 3-6: DMX Map for Magenta...

  • Page 47: Luminaire Timing Luminaire Timing Channel Information

    PERATION UMINAIRE IMING Luminaire Timing Luminaire Timing Channel Information Timing channel control improves the timed moves of certain groups of parameters. We provide three timing channels, one for Focus (Pan and Tilt), one for color parameters and one for beam parameters. Timing channels support time values of up to six minutes.
  • Page 48 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Note: Avoid changing timing channel values in a fading cue. This can cause unexpected behavior in the luminaire as the timing channel value is updated over time. Timing channel values and the final destination of the parameters affected by the timing channel should always be sent in a zero count.
  • Page 49 PERATION UMINAIRE IMING Table 3-8: Timing Channels Map (Continued) % Value = Seconds 10.2 10.4 10.6 02.9 661.00 01J 22-Feb-02...
  • Page 50 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Table 3-8: Timing Channels Map (Continued) % Value = Seconds 22-Feb-02 02.9661.0001J...
  • Page 51 PERATION UMINAIRE IMING Table 3-8: Timing Channels Map (Continued) % Value = Seconds 02.9 661.00 01J 22-Feb-02...
  • Page 52 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Table 3-8: Timing Channels Map (Continued) % Value = Seconds 22-Feb-02 02.9661.0001J...
  • Page 53 PERATION UMINAIRE IMING Table 3-8: Timing Channels Map (Continued) % Value = Seconds 02.9 661.00 01J 22-Feb-02...
  • Page 54 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Table 3-8: Timing Channels Map (Continued) % Value = Seconds Follows Cue Data 22-Feb-02 02.9661.0001J...

  • Page 55: Control Channel Functions

    PERATION UMINAIRE IMING Control Channel Functions The following control actions must be accomplished with zero time transition or with timing disabled. Discrete values must be used and not manual controls such as faders or encoders. Table 3-9: Control Channel Functions Control Channel Value Control Channel...

  • Page 56: Updating Software Reprogramming Luminaires

    VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Updating Software Reprogramming Luminaires In some cases, it may be necessary to reprogram the luminaire(s) with VL2000 Luminaire Software. This process will require a Windows PC, the Luminaire Programming Kit (VL Part Number: 28.9661.0054), and the Setupex.exe program. The Setupex.exe program (which contains the VL2000Download.exe program) is available...

  • Page 57: Installation And Reprogramming Procedure

    PERATION PDATING OFTWARE Installation and Reprogramming Procedure This procedure will install the VL2000Download.exe program onto the PC and then allow you to reprogram the luminaires. Note: If running Windows NT or Windows 2000, you must be working from an account in the Administrators group to install the VL2000Download program onto the computer.
  • Page 58 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL VL220x 04/30/01 12:54 button downloads the specific software version to Choice 1 VL2200 series luminaires. (Software version is identified by the date and time: MM/DD/YY HH.MM.) VL2402 05/01/01 14:36 button downloads the specific software version to Choice 2 VL2402 luminaires.
  • Page 59 PERATION PDATING OFTWARE Step 4. Download will proceed. One of the following will occur: Luminaire’s green Rx LED will blink rapidly and its menu will display Correct number of blocks received (this number will vary depending on software version being downloaded). This indicates that data is being sent from PC to luminaire.

  • Page 60: Transferring Software From Luminaire To Luminaire

    VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Transferring Software From Luminaire to Luminaire It is possible to transfer specific software versions between luminaires. As in the case of installing new software versions, multiple luminaires can be programmed at the same time if they are data linked together (refer to “Connecting Data and Power”...
  • Page 61 PERATION PDATING OFTWARE Step 7. Download will proceed. (Download will take 1-2 seconds.) One of the following will occur: The receiving luminaire’s green Rx LED will blink rapidly and its menu will Correct display number of blocks received (this number will vary depending on software version being downloaded).
  • Page 62 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Notes 22-Feb-02 02.9661.0001J...
  • Page 63 HAPTER Menu System Menu System Menu System Menu System This chapter contains instructions for operating the luminaire using the Menu Display feature. • Operation • Mapping • Cues and Sequences • Self Tests 02.9 661.00 01J 22-Feb-02...

  • Page 64: Operation What Is The Menu System

    VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Operation What Is the Menu System? The menu system is a programmable set of commands used to configure, address, operate, and test the luminaire. The menu system is controlled at the Menu Display available at the enclosure input panel.

  • Page 65: Display Orientation

    YSTEM PERATION To enter the menu system, first press [Menu]. The functions displayed will be 1st level functions. Scroll through the 1st level functions by pressing [Up] / [Down] arrows. Once the desired function appears in the display, press [Enter]. You are now at the 2nd level.

  • Page 66: Default State

    VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Default State The menu display’s default state during normal operation is to display the address (Virtuoso or DMX). After 10 seconds of inactivity at the display, it will change to the default state.

  • Page 67: Display Test

    YSTEM PERATION Display Test The Display Test will display every character on the menu display to check for missing characters. The following procedure is used to test the display. Step 1. Press [Menu]. Step 2. Press [Up]/[Down] until Test appears. Press [Enter]. Step 3.

  • Page 68: Error Messages

    VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Error Messages If a problem occurs during luminaire calibration, at the end of the calibration sequence the Menu Display will cycle through any applicable error message(s), one a time until the end of the list is reached. To review the error messages again, it will be necessary to access them using the Status function.
  • Page 69 YSTEM PERATION Table 4-1: Error Messages Display Message... SRCH/FOR/BRD2 Attempting to communicate with Board 2 TILT / ENCR / FAIL Tilt Encoder Failure TILT / NO / SENS Tilt Sensor Not Found TILT / SENS / ACTV Tilt Sensor Always Active WAIT Retrieving Current Status WRNG / SW /...

  • Page 70: Mapping Menu System Overview

    VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Mapping Menu System Overview The following is a graphic representation of the entire menu system. value Addr value Tilt value value VIRT Blue value Ambr value value LAMP POWR Dimm value Strb...

  • Page 71: Menu System Functions

    YSTEM APPING Menu System Functions The following table is a detailed structure of the menu system. Table 4-2: Menu System Functions 1st Level 2nd Level 3rd Level 4th Level 5thLevel Addr DMX DMX Address XXX Address value Address VIRT Virtuoso Address XXXX.
  • Page 72 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Table 4-2: Menu System Functions (Continued) 1st Level 2nd Level 3rd Level 4th Level 5thLevel Fixt STAT Scrolls error messages * or displays OK Cal Recalibrate Modl Luminaire Model Type XXXX Model Type LId Luminaire ID XXXX.
  • Page 73 YSTEM APPING Table 4-2: Menu System Functions (Continued) 1st Level 2nd Level 3rd Level 4th Level 5thLevel Test* MOVE Pan/Tilt Control Dis Disable Press [Menu] to stop System Test tests Enab Enable ALL Test All Motors ALL1 All Synchronized Test ALL2 All Test P/T Pan/Tilt PT 1 Min/Max Fast Pan/TIlt...
  • Page 74 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Table 4-2: Menu System Functions (Continued) 1st Level 2nd Level 3rd Level 4th Level 5thLevel Test* (cont.)* Sens Sensors Pan Pan EOT Sensor STST Sensor Test in PASS Progress FAIL Tilt Tilt EOT Sensor...

  • Page 75: Function Definitions

    YSTEM APPING Function Definitions Each menu item is listed in the first column by its display abbreviation. The abbreviations appear in alphabetical order as opposed to their position in the menu display sequence for easy reference. Display Definition Purpose Standard 8-bit Configures luminaire for operation in standard DMX 8-bit mode.
  • Page 76 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Display Definition Purpose DATA DMX Data Accesses function for displaying DMX data by channel number. DDir Display Orienta- Accesses option to orient Menu display for reading cor- tion rectly in either hanging or floor mounting installations.
  • Page 77 DMX Mode Accesses functions for setting DMX mode to standard or enhanced 8-bit or 16-bit. Modl Model Displays model number of luminaire. For example, 2416 (VL2416). Move Move Enables and disables pan and tilt movement and auto-cor- rection. MSEQ Master...
  • Page 78 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Display Definition Purpose RHrs Reset Lamp Info Resets lamp hour and lamp strike counters. For use when new lamp is installed. RLen Rotating Lens Specifies rotating lens for manual control (Man) or rotating lens sensor for testing (Test).

  • Page 79: Cues And Sequences Overview

    YSTEM UES AND EQUENCES Cues and Sequences Overview The luminaire has the ability to store and playback cues independent of a console. Cues are stored as numbers from 1 to 99 by using the Cue (Cue Processing) functions available in the menu system. This also allows you to create your own test sequence to be played back on a group of luminaires.

  • Page 80: Cue Operations

    VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Cue Operations The following section provides instructions for performing cue, sequence, and playback operations. Note: The Mod, Del, PCue, PSEQ commands will all display "---" if no cues have been stored. Note: After 10 seconds of inactivity at the display, it will change to the default state showing the address.
  • Page 81 YSTEM UES AND EQUENCES To store a cue: Step 1. Press [Menu]. Step 2. Press [Up] / [Down] arrows until Cue appears. Press [Enter]. Step 3. Press [Up] / [Down] arrows until Stor appears. Press [Enter]. The number displayed is the cue number to be stored. Step 4.
  • Page 82 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL To play cues as a sequence: Step 1. Press [Menu]. Step 2. Press [Up] / [Down] arrows until Cue appears. Press [Enter]. Step 3. Press [Up] / [Down] arrows until PSEQ appears. Press [Enter] and the sequence will play.
  • Page 83 YSTEM UES AND EQUENCES To store cues from a console: Step 1. Clear memory by deleting cues or sequence, if required. Step 2. Recall cue at the console. Step 3. From Cue menu, set FLTM, then at Stor store cue. If each luminaire has separate data then store each cue into each luminaire.

  • Page 84: Self Tests Running Parameter Tests

    VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Self Tests Running Parameter Tests The luminaire is capable of running self tests by using the TEST menu functions. For complete details and values for each test refer to “Diagnostic Tests” on page Note: After 10 seconds of inactivity, the menu display will change to the default state showing the address.
  • Page 85 YSTEM ESTS WARNING: Backcap and adjustment knobs will be HOT during lamp operation. Wear gloves and/or use tools to prevent burns. Lamp The Lamp option has been added to the test menu. This option sets the lamp intensity to 100% and will adjust the diffusion to produce a tight beam. See “Align Lamp for Flat Field”...

  • Page 86: Diagnostic Tests

    VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Diagnostic Tests The following diagnostic tests are available in the test menu. Time is specified for each action in the test, and the total time equals the time it takes to complete each action.
  • Page 87 YSTEM ESTS Table 4-3: Diagnostic Tests Parameters Test Name Pan* Tilt* Diff Lens Blue Ambr Strb time/total time ALL1 65535 65535 ALL2 65535 65535 65535 65535 9/9 (P/T only) 65535 65535 9/9 (P/T only) 9/9 (P/T only) 65535 65535 9/9 (P/T only) 45167 27000 45167...
  • Page 88 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Table 4-3: Diagnostic Tests (Continued) Parameters Test Name Pan* Tilt* Diff Lens Blue Ambr Strb time/total time ALL2 45167 27000 (cont.) 45167 27000 45167 27000 45167 27000 45167 27000 45167 27000 45167...
  • Page 89 YSTEM ESTS Table 4-3: Diagnostic Tests (Continued) Parameters Test Name Pan* Tilt* Diff Lens Blue Ambr Strb time/total time 33511 54957 22227 54957 0/2.5 35511 54957 0/2.5 22227 54957 0/2.5 44423 54957 0/3.5 39401 54957 0/2.5 44423 54957 0/2.5 34901 54957 0/2.5 65535...
  • Page 90 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Table 4-3: Diagnostic Tests (Continued) Parameters Test Name Pan* Tilt* Diff Lens Blue Ambr Strb time/total time Dim3 45167 27000 0/0.5 45167 27000 0/0.5 45167 27000 0/0.5 45167 27000 0/0.5 45167 27000 0/0.5...
  • Page 91 YSTEM ESTS Table 4-3: Diagnostic Tests (Continued) Parameters Test Name Pan* Tilt* Diff Lens Blue Ambr Strb time/total time Bl 3 45167 27000 0/0.4 45167 27000 0/0.4 45167 27000 0/0.4 45167 27000 0/0.4 45167 27000 0/0.4 45167 27000 0/0.4 45167 27000 0/0.4 45167...
  • Page 92 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Table 4-3: Diagnostic Tests (Continued) Parameters Test Name Pan* Tilt* Diff Lens Blue Ambr Strb time/total time Amb3 45167 27000 0/0.4 45167 27000 0/0.4 45167 27000 0/0.4 45167 27000 0/0.4 45167 27000 0/0.4...
  • Page 93 YSTEM ESTS Table 4-3: Diagnostic Tests (Continued) Parameters Test Name Pan* Tilt* Diff Lens Blue Ambr Strb time/total time MAG3 45167 27000 0/0.4 (cont.) 45167 27000 0/0.4 45167 27000 0/0.4 45167 27000 0/0.4 45167 27000 0/0.4 MiX1 45167 27000 0/0.4 45167 27000 0/0.4...
  • Page 94 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Table 4-3: Diagnostic Tests (Continued) Parameters Test Name Pan* Tilt* Diff Lens Blue Ambr Strb time/total time DiF3 45167 27000 45167 27000 45167 27000 45167 27000 45167 27000 45167 27000 45167 27000...
  • Page 95 PPENDIX Troubleshooting and Troubleshooting and Troubleshooting and Troubleshooting and Maintenance Maintenance Maintenance Maintenance This appendix provides instructions for troubleshooting and performing routine maintenance which may be necessary during the life of the luminaire. • Troubleshooting • Routine Maintenance WARNING: All maintenance procedures are to be performed with power removed from the luminaire.

  • Page 96: Protecting Your Warranty

    VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Troubleshooting Protecting Your Warranty When performing procedures outlined in the “Troubleshooting Guide” on page observe the following guidelines in order for your luminaire to remain covered by the Vari-Lite Limited Warranty (included in product shipping container).

  • Page 97: Troubleshooting Guide

    ROUBLESHOOTING AND AINTENANCE ROUBLESHOOTING Troubleshooting Guide If a problem is suspected, try recalibrating the luminaire to prompt an error message. Refer to “Error Messages” on page 50 for more information. The chart below provides possible causes and remedies for each message. CAUTION: Some troubleshooting is included for reference only.
  • Page 98 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Table A-1: Troubleshooting Guide (Continued) Error Display Description Possible Cause and Remedy BRD2 Aux Board 2 Aux input connector (J5) not Communication Failure connected to either aux board COMM - Connect aux input connector (J5)
  • Page 99 ROUBLESHOOTING AND AINTENANCE ROUBLESHOOTING Table A-1: Troubleshooting Guide (Continued) Error Display Description Possible Cause and Remedy Pan Sensor Always Active Main board pan/tilt connector (J9) SENS disconnected ACTV - Connect main board pan/tilt connector (J9) End-of-travel sensor connector (J2) disconnected - Connect end-of-travel sensor connector (J2) SCR Dimmer,...
  • Page 100 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Table A-1: Troubleshooting Guide (Continued) Error Display Description Possible Cause and Remedy TILT Tilt Sensor Not Found EOT flag attached to large pulley is not engaging the EOT sensor SENS - Ensure flag is attached to the...

  • Page 101: Routine Maintenance Lamp Replacement

    ROUBLESHOOTING AND AINTENANCE OUTINE AINTENANCE Routine Maintenance Lamp Replacement WARNING: Remove power from luminaire before performing maintenance. Parts: LAMP, 1200 WATT ARC (Vari-Lite part: 71.2528.1200) Tools: Cotton gloves Soft, lint-free cloth To remove and replace lamp: Step 1. Remove power from luminaire. WARNING: Lamps will be extremely HOT after operation.
  • Page 102 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL CAUTION: Wear cotton gloves or other covering while servicing lamp. Touching lamp glass with bare fingers will leave oil and may cause the lamp to explode or reduce lamp life. If required, use alcohol and soft, lint-free cloth to thoroughly clean glass portion of lamp.

  • Page 103: Front Glass Replacement

    ROUBLESHOOTING AND AINTENANCE OUTINE AINTENANCE Front Glass Replacement WARNING: Remove power from luminaire before performing maintenance. Parts: as needed: GLASS, FRONT, CLEAR (Vari-Lite part: 42.5002.0004) GLASS, FRONT, STIPPLE (Vari-Lite part: 42.5002.0005) GLASS, FRONT, MED. FLOOD 8-ROW LENT. (Vari-Lite part: 42.5002.0006) GLASS, FRONT, MED.
  • Page 104 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL CAUTION: Wear cotton gloves or other covering while handling front glass. If dirty, clean with common glass cleaner and a soft, lint-free cloth. Step 3. At front ring assembly, carefully press frontside of glass inward with thumbs while holding ring with fingers until glass is free of holder.

  • Page 105: Cleaning Optical Lenses And Filters

    ROUBLESHOOTING AND AINTENANCE OUTINE AINTENANCE Cleaning Optical Lenses and Filters WARNING: Remove power from luminaire before performing maintenance. The front lens, color filters, and reflector may require cleaning after extended use. A common glass cleaner can be used along with a soft, lint-free cloth to clean these components.
  • Page 106 VARI LITE® - VL2416™ W ’ UMINAIRE ANUAL Notes 22-Feb-02 02.9661.0001J...

  • Page 107: Mechanical

    PPENDIX Technical Specifications Technical Specifications Technical Specifications Technical Specifications Mechanical Color A DICHRO TUNE radial color changing mechanism featuring independent blue, amber, and magenta color control capable of smooth, timed color crossfades or changes as fast as 0.35 seconds. Intensity Control An internal mechanical douser provides intensity control on all arc lamp units.

  • Page 108: Operational

    ANUAL Operational Power Requirements All VL2416 models are powered through standard AC power distribution and require five amps to twelve amps depending on the AC supply voltage. All VL2416 models operate from 200 to 240V AC 50/60 Hz Operational Temperature -20°...
  • Page 109 Returning Parts for Service Obtaining RMA Number and Returning Parts 1. Contact Service Center. 2. Request Return Material Authorization (RMA) number. 3. If returning VL2000 Series Color/Gobo Bulkheads, remove color and gobo wheel hubs. (Do not remove glass color discs from VL2402 subassemblies). 4.

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