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ABB PSR Manual

Softstarters
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Softstarters
Type PSR, PSS, PSE, PST and PSTB

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Summary of Contents for ABB PSR

  • Page 1 Catalog Softstarters Type PSR, PSS, PSE, PST and PSTB...

  • Page 2: News

    Efficient PSE Range – World’s first compact softstarter with Torque control The latest addition to the ABB softstarter family is the efficient PSE range. This softstarter has been equipped with all the most important features making it a very efficient choice. During the development process, great focus has been put into making sure that both the softstarter and the process are even more reliable.

  • Page 3: Table Of Contents

    Contents News ............................. 2 Contents ............................3 Softstarters ..........................4 Applications ..........................6 PSR - The compact range Description ........................... 8 Overview ............................9 Ordering details .......................... 10 Accessories ..........................11 Technical data ..........................12 UL ratings ........................... 13 PSS - The flexible range Description ..........................

  • Page 4: Softstarters

    The easy solution to all of these problems is to install an The solution to both mechanical and electrical problems ABB Softstarter type PSR, PSS, PSE or PST(B). With ABB AC motors, “the workhorse of the industry”, are used to drive Softstarters, it is possible to start and stop smoothly while fans, crushers, agitators, pumps, conveyors, etc.
  • Page 5 PSR — The compact range problems to be detected before the motor needs to be stopped The PSR softstarter is the most compact of all the softstarter and thereby avoiding unnecessary downtime. ranges, thereby making it possible to design compact starting The torque control function has been developed and tested equipments.

  • Page 6: Applications

    • Effluent pumps Common questions: – How to avoid voltage drops when starting? – ABB softstarter will reduce the starting current and thereby avoid the voltage drops. – How to avoid water hammering when stopping? – Use our softstarters equipped with an optimized stop ramp or even better with torque control.
  • Page 7 – Using a softstarter for starting will reduce the accelerating torque, thereby minimizing the mechanical stress. – How to build a compact compressor unit? – Using a compact softstarter like PSR or PSE will allow a much more compact starting equipment than for instance a star delta starter.

  • Page 8: Psr - The Compact Range Description

    Starters provides a far more compact starting solution than for example a star delta starter. Flexible mounting PSR softstarters from 3 to 45 A are possible to mount on a din rail, ensuring quick and easy mounting. Naturally, all sizes can be screw mounted.

  • Page 9: Overview

    PSR – The compact range Overview PSR3 ... PSR16 PSR25 ... PSR30 PSR37... PSR45 PSR60 ... PSR105 Softstarter. Type Normal start PSR3 PSR6 PSR9 PSR12 PSR16 PSR25 PSR30 PSR37 PSR45 PSR60 PSR72 PSR85 PSR105 In-line connected (400 V) kW 1.5 18.5...

  • Page 10: Ordering Details

    PSR – The compact range Ordering details PSR3 ... PSR105 Rated operational voltage U , 208-600 V AC Rated control supply voltage, U , 100 - 240 V AC Motor power Max rated operational 230 V 400 V 500 V...

  • Page 11: Accessories

    Order code piece 1 piece The same accessory for all sizes PS-FBPA 1SFA896 312 R1002 1 0.060 PSLW ABB Field Bus Plug suitable for all sizes. See page 50-53 PS-FBPA Connection kit Thermal motor Isolating function overload protection Short circuit protection...

  • Page 12: Technical Data

    Data based on an ambient temperature of 40°, starting current of 4 x I and ramp time 6 seconds. For more optimized selections, or to use PSR for heavy duty starts, please use the softstarter selection tool. 12 Softstarters | 1SFC132005C0201, rev.F...

  • Page 13: Ul Ratings

    PSR – The compact range UL ratings UL ratings Softstarter Motor power P (hp) and full load current FLA (A) Max. fuse 200 V/208 V 220 V/240 V 440 V/480 V 550 V/600 V Type A, Type 35 A J-Type PSR3 0.75...

  • Page 14: Pss - The Flexible Range Description

    PSS – The flexible range Description The PSS softstarter allows both in line and inside delta connection making it a very flexible option. It is the ideal solution when looking for a robust solid state starting solution when for instance many starts per hour are required. Flexible connection The PSS softstarter can be connected both in line and inside delta.
  • Page 15 PSS – The flexible range Description The PSS Softstarter can be selected according to the rated motor power Screw mounting in normal duty applications like Built-in signal relays pumps, compressors, elevators, for fault and by-pass escalators, short conveyor belts and bow thrusters.

  • Page 16: Overview

    1 turn 1 turn 1 turn 1 turn A50 ... A300 might be replaced by AF50 ... AF300 The table above is an overview of possible combinations of devices. Complete coordination tables are available at www.abb.com/lowvoltage 16 Softstarters | 1SFC132005C0201, rev.F...
  • Page 17 If a more precise selection is required, • Elevator • Escalator • Mixer • Stirrer you can use the softstarter selection tool If more than 10 starts/h available at www.abb.com/lowvoltage Select one size larger than the standard selection 1SFC132005C0201, rev.F | Softstarters 17...

  • Page 18: Ordering Details

    PSS – The flexible range Normal starts, class 10, In-Line, ordering details PSS18/30 ... PSS300/515 Rated operational voltage, U , 208 - 500 V Motor power Max rated 400 V 500 V 690 V operational Weight curent I Type* Order code** 1 piece PSS18/30-500 2.30...
  • Page 19 PSS – The flexible range Normal starts, class 10, Inside Delta, ordering details PSS18/30 ... PSS300/515 Rated operational voltage, U , 208 - 500 V Motor power Max rated 400 V 500 V 690 V operational Weight curent I Type* Order code** 1 piece 18.5...
  • Page 20 PSS – The flexible range Heavy duty Heavy duty starts, class 30, In-Line, ordering details PSS18/30 ... PSS300/515 Rated operational voltage, U , 208 - 500 V Motor power Max rated 400 V 500 V 690 V operational Weight curent I Type* Order code** 1 piece...
  • Page 21 PSS – The flexible range Heavy duty Heavy duty starts, class 30, Inside Delta, ordering details PSS18/30 ... PSS300/515 Rated operational voltage, U , 208 - 500 V Motor power Max rated 400 V 500 V 690 V operational Weight curent I Type* Order code**...

  • Page 22: Accessories

    PSS – The flexible range Accessories Current transformer for current limit function To be connected to terminals 11 and 12 on the softstarter. The setting range (1.5 – 4) corresponds to a multiple of the transformer ratio. Technical data below shows transformer ratio and number of turns for the primary winding. You can also use your own current transformer with corresponding transformer ratio and with minimum 1 VA.

  • Page 23: Technical Data

    PSS – The flexible range Technical data Rated insulation voltage U 690 V Rated operational voltage U 208 ... 500 V AC, 400 ... 690 V AC + 10 % / -15 %, 50/60 Hz ±5 % Rated control supply voltage U 110 ...
  • Page 24 Solid/stranded 2 x mm – – – Tightening torque (recommended) Fuse ratings and power losses Recommended Max power loss ABB Overload protection at rated I Power Max fuse rating - main circuit 1) 3) Current without with external requirements Softstarter...

  • Page 25: Ul Ratings

    PSS – The flexible range UL ratings 3-phase motor rating – In-Line Softstarters Motor power P (hp) and full load current FLA (A) Max. FLA 200V / 208V 220V / 240V 440V / 480V 550V / 600V Type PSS18/30 PSS30/52 PSS37/64 PSS44/76 PSS50/85...

  • Page 26: Pse - The Efficient Range Description

    PSE – The efficient range Description The PSE softstarter range is the world’s first compact softstarters with Torque Control. This makes the PSE range an excellent choice for pumping application where water hammering normally is a big problem. With its compact design and advanced functionality, the PSE is also a very efficient solution for other common applications such as compressors and fans.
  • Page 27 PSE – The efficient range Description The PSE Softstarter can be selected according to the rated motor power Screw mounting in normal duty applications like pumps, compressors, elevators, Input for reset of faults escalators, short conveyor belts and bow thrusters. See page 30. Analog output For heavy duty applications like centrifugal fans, crushers, mixers,...

  • Page 28: Overview

    By-pass, type power loss of the softstarter. Built-in A50 ... A300 might be replaced by AF50 ... AF300 The table above is an overview of possible combinations of devices. Complete coordination tables are available at www.abb.com/lowvoltage 28 Softstarters | 1SFC132005C0201, rev.F...
  • Page 29 If a more precise selection is required, • Elevator • Escalator • Mixer • Stirrer you can use the softstarer selection tool If more than 10 starts/h available at www.abb.com/lowvoltage Select one size larger than the standard selection 1SFC132005C0201, rev.F | Softstarters 29...

  • Page 30: Ordering Details

    PSE – The efficient range Normal starts, class 10, In-Line, ordering details PSE18 ... PSE370 Rated operational voltage, U , 208 - 600 V AC Rated control supply voltage, U , 100 - 250 V AC, 50/60 Hz Motor power Max rated 230 V 400 V...
  • Page 31 PSE – The efficient range Heavy duty Heavy duty starts, class 30, In-Line, ordering details PSE18 ... PSE370 Rated operational voltage, U , 208 - 600 V AC Rated control supply voltage, U , 100 - 250 V AC, 50/60 Hz Motor power Max rated operational...

  • Page 32: Accessories

    Weight Pack 1 piece softstarter type Type Order code piece The same accessory for all sizes PS-FBPA 1SFA 896 312 R1002 1 0.060 ABB Field Bus Plug suitable for all sizes. See page 50-53 PS-FBPA 32 Softstarters | 1SFC132005C0201, rev.F...

  • Page 33: Technical Data

    IP20 Underload protection Main circuit Built-in By-pass Field bus connection Cooling system - Fan cooled Connection for (thermostat controlled) ABB FieldBusPlug Yes (option) HMI for settings External keypad Display 4 7-segments and icons. Illuminated Display LCD type Keypad 2 selection keys and 2 navigation keys...
  • Page 34 Connection clamp Solid/stranded 1 x mm Solid/stranded 2 x mm Tightening torque (recommended) Fuse ratings and power losses Recommended ABB Overload protection power loss Power Current at rated I requirements Max fuse raiting - main circuit Softstarter range (Internal by-pass)

  • Page 35: Ul Ratings

    PSE – The efficient range UL ratings 3-phase motor rating – In-Line Softstarters Motor power P (hp) and full load current FLA (A) 200V / 208V 220V / 240V 440V / 480V 550V / 600V Type PSE18 PSE25 PSE30 PSE37 PSE45 PSE60 PSE72...

  • Page 36: Pst(B) - The Advanced Range Description

    On the PSTB softstarters, an ABB AF-contactor is already built-in, ensuring a compact starting solution with minimal wiring during installation.
  • Page 37 PST(B) – The advanced range Description The PST Softstarter can be selec- ted according to the rated motor Screw mounting power in normal duty applications like pumps, compressors, elevators, escalators, short conveyor belts and 2 programmable inputs bow thrusters. See page 40 − 41, For heavy duty applications like cen- 3 programmable trifugal fans, crushers, mixers, mills,...

  • Page 38: Overview

    AF26 AF30 can be operated without by-pass A50 ... A300 might be replaced by AF50 ... AF300. The table above is an overview of possible combinations of devices. Complete coordination tables are available at www.abb.com/lowvoltage 38 Softstarters | 1SFC132005C0201, rev.F...
  • Page 39 If a more precise selection is required, • Elevator • Escalator • Mixer • Stirrer you can use the softstarter selection tool If more than 10 starts/h available at www.abb.com/lowvoltage Select one size larger than the standard selection 1SFC132005C0201, rev.F | Softstarters 39...

  • Page 40: Ordering Details

    PST(B) – The advanced range Normal starts, class 10, In-Line, ordering details PST30 ... PSTB1050 Rated operational voltage U , 208 - 600 V Rated control supply voltage, U , 100 - 250 V AC, 50/60 Hz Motor power Max rated 400 V 500 V 690 V...
  • Page 41 PST(B) – The advanced range Normal starts, class 10, Inside Delta, ordering details PST30...PSTB1050 Rated operational voltage U , 208 - 600 V Rated control supply voltage, U , 100 - 250 V AC, 50/60 Hz Motor power Max rated 400 V 500 V 690 V...
  • Page 42 PST(B) – The advanced range Heavy duty Heavy Duty, class 30, In-Line, ordering details PST30...PSTB1050 Rated operational voltage, U , 208 - 600 V Rated control supply voltage, U , 100 - 250 V AC, 50/60 Hz Motor power Max rated 400 V 500 V 690 V...
  • Page 43 PST(B) – The advanced range Heavy Duty, class 30, Inside Delta, ordering details Heavy duty PST30...PSTB1050 Rated operational voltage U , 208 - 600 V Rated control supply voltage U , 100 - 250 V AC, 50/60 Hz Motor power Max rated operational 400 V...

  • Page 44: Accessories

    0.240 PSTM-2 Fieldbus plug ABB Filedbus Plug suitable for all sizes. See page 50-53 Only fits on the motor side Use two sets of the accessories on the line side and one set on the motor side. 44 Softstarters | 1SFC132005C0201, rev.F...

  • Page 45: Technical Data

    3 (each relay can be programmed to be different motors signal relays Run, By-pass or Event signal) Field bus connection Default as Run signal Connection for ABB FiledBus Plug Default as TOR (By-pass) signal PTC input Default as Event signal Switch off resistance 2825 ohm ± 20%...
  • Page 46 PST(B) – The advanced range Technical data Major possible settings and the displayed text and the set default values Description Text on display (Eng) Values on display Default value Setting current for overload, locked rotor etc. Setting I 9.0 ...1207 A divided into 19 overlapping ranges. See table, page 48 Time for start ramp Start Ramp...
  • Page 47 PST(B) – The advanced range Technical data Tripping curves for the integrated electronic overload protection All units have an integrated electronic overload protection possible to set on four different tripping classes. Below you find a curve for each tripping class in cold state. These tripping curves are valid for PSE, PST and PSTB Time (s) 10 000 1000...
  • Page 48 Max fuse rating independent if In-Line or Inside Delta connection. In Inside Delta connections of PST, the fuses can be placed outside of the delta. For PSTB the fuses shall be placed inside the delta. Contact ABB for more information.

  • Page 49: Ul Ratings

    PST(B) – The advanced range UL ratings 3-phase motor rating – In-Line Softstarters Motor power P (hp) and full load current FLA (A) Max. FLA 200V / 208 V 220 V / 240 V 440 V / 480 V 550 V / 600 V Type PST30 PST37...

  • Page 50: Fbp Field Bus Plug Devicenet, Modbus-Rtu And Canopen

    PLC set-up, (EDS file) which is available at www.abb.com/lowvoltage on the Softstarter pages. Look under the documentation-link named Software. If you need help or advice, please contact your local ABB office. 50 Softstarters | 1SFC132005C0201, rev.F...
  • Page 51 FBP FieldBusPlug Black cable DeviceNet, MODBUS-RTU and CANopen accessories, ordering details Accessories for the DeviceNet, MODBUS-RTU and CANopen bus connector DeviceNet, MODBUS-RTU and CANopen round cable for bus junctions Ready-made bus cable with an M12 connector and an open cable end. Weight Pack 1 piece...

  • Page 52: Profibus Dp

    PDQ22 supports DP-V0 and DP-V1. The degree of protection is IP66. There are separate diagnosis LEDs for bus and device status. Note that the accessorie PDQ22-FBP only works with the PSR and PSE and not with the PST(B) softstarter. Weight...
  • Page 53 FBP FieldBusPlug Purple cable Profibus DP accessories, ordering details Accessories for the Profibus DP Bus Connector Profibus DP Round Cable for Bus Junctions Ready-made bus cable with an M12 connector and an open cable end. • Application on bus junctions such as e.g. Profibus DB couplers or devices with an integrated Profibus DB interface Weight Pack Designation...

  • Page 54: Wall Mounting Instructions

    Wall mounting instructions Softstarters Minimum distance to wall/front Dimensions Softstarter, type PSR3 ... 16 PSR25 ... 30 PSR37 ... 45 PSR60 ... 105 PSS ... -500 for 500 V PSS18/30 ... 44/76 PSS50/85 ... 72/124 PSS85/147 ... 142/245 PSS175/300 ... 300/515 PSS ...

  • Page 55: Dimensions

    Dimensions Softstarters, type PSR PSR3 … 16 PSR37 … 45 PSR60 ... 105 PSR25 … 30 Dimensions in mm (and inches) 1SFC132005C0201, rev.F | Softstarters 55...
  • Page 56 Dimensions Softstarters, type PSS PSS18/30-500 … 44/76-500 PSS50/85-500 … 72/124-500 PSS18/30-690 … 72/124-690 PSS85/147-500 … 142/245-500 PSS 175/300-500 … 300/515-500 PSS85/147-690 … 142/245-690 PSS 175/300-690 … 300/515-690 Dimensions in mm 56 Softstarters | 1SFC132005C0201, rev.F...
  • Page 57 Dimensions Sofstarters, type PSE PSE18 … 105 PSE142 ...170 PSE210 ... 370 Dimensions in mm 1SFC132005C0201, rev.F | Softstarters 57...
  • Page 58 Dimensions Softstarters, type PST and PSTB PST30 ... 72 PST85 ...142 PST85 ...142 with marine kit PST175 ... 300 PSTB370 ... 470 PSTB570 ... 1050 Dimensions in mm 58 Softstarters | 1SFC132005C0201, rev.F...

  • Page 59: Circuit Diagrams

    Circuit diagrams Softstarters, type PSR PSR3 ...16 A) With MMS B) With MMS and auxiliary contact C) With fuses, contactor and O.L. PSR25 ... 45 D) With MMS E) With MMS and auxiliary contact F) With fuses, contactor and O.L.
  • Page 60 1L1 3L2 5L3 1L1 3L2 5L3 Run TOR Fault Run TOR Fault 2T1 4T2 6T3 2T1 4T2 6T3 For more circuit diagrams see www.abb.com/lowvoltage, choose Control Products, Softstarters and Softstarters once more. 60 Softstarters | 1SFC132005C0201, rev.F...
  • Page 61 Circuit diagrams Softstarters, type PST and PSTB PST30...300 PSTB370...1050 For more circuit diagrams see www.abb.com/lowvoltage, choose Control Products, Softstarters and Softstarters once more. 1SFC132005C0201, rev.F | Softstarters 61...

  • Page 62: Prosoft (Selection Tool)

    Coordination tables Coordination combination electrical apparatus which is safe for the surroundings and personnel, even if an overload or a fault should occur in the system. The ABB coordination tables are available for different combinations products. softstarter coordination tables available with different protection devices (MMS, MCCB and...

  • Page 63: Certifications And Approvals

    Certifications and approvals The table below shows the approvals and certifications for different softstarters. For approvals and/or certificates not listed below, please contact your local ABB sales office. Certifications and approvals Certifications Approvals: ship classification societies cULus Abbreviation GOST ANCE...
  • Page 64 Contact us ABB AB ©Copyright 2012, All rights reserved. Specification subject to change without notice. Cewe-Control SE-721 61 VÄSTERÅS, Sweden Telephone +46 21 32 07 00 Telefax +46 21 12 60 01 www.abb.com/lowvoltage...

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