Table Of Contents - Toyota 3S-GTE Repair Manual

Table Of Contents

Introduction - How To Use This Manual6
Repair Procedures6
Specifications7
Identification Information8
Engine Serial Number8
General Repair Instructions9
Abbreviations Used In This Manual13
Standard Bolt Torque Specifications14
Recommended Tools21
Engine Coolant Inspection24
Engine Oil Inspection24
Battery Inspection25
Air Filter Inspection And Cleaning25
Alternator Drive Belt Inspection29
Valve Clearance Inspection And Adjustment30
Inspect Valve Clearance36
Engine Mechanical45
Warm Up Engine59
Idle Speed Inspection61
Initial Conditions62
Start Engine62
Remove Spark Plugs65
Cylinder Head67
Installation67
Cylinder Head Removal70
Remove Alternator71
Remove Turbocharger72
Disconnect Hoses76
Remove Intake Manifold78
Remove Cylinder Head81
Cylinder Head Installation83
Install Cylinder Head83
Check And Adjust Valve Clearance84
Install Intake Manifold89
Connect Hoses90
Service Specifications101
Service Data101
Torque Specification104
Turbocharger System106
System Circuit107
Operation108
Troubleshooting111
Abnormal Noise112
Inspect Exhaust System113
Turbocharger Removal116
Turbocharger Inspection119
On -Vehicle Inspection128
Turbo Pressure Sensor134
Torque Specifications138
Efi System139
Air Induction System140
Fuel System141
Electronic Control System144
Diagnosis System148
Diagnostic Codes149
Troubleshooting W/ Volt. Ohmmeter151
Fuel Pump Inspection169
Inspect Fuel Pump170
Fuel Pump Removal171
Fuel Pump Disassembly172
Fuel Pump Assembly173
Fuel Pump Installation174
Check For Fuel Leakage174
Pressure Regulator175
Components Installation176
Fuel Pressure Regulator Removal177
Injectors Removal181
Injectors Inspection184
Injectors Replacement186
Install Injectors187
Injectors Installation188
Throttle Body191
Throttle Body Removal194
Throttle Body Inspection195
Th Rottle Body Installation197
Intake Air Temperature Sensor199
Solenoid Resistor200
Fuel Pump Relay And Resistor201
Fuel Pump Relay Inspection201
Engine Cooling System207
Engine Lubrication System211
Starting System216
Charging System218
Charging System - Alternator219