Auto Crane 3203H Owner's Manual
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Auto Crane 3203H Owner's Manual

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OWNERS MANUAL
Mailing Address:
P.O. Box 580697
Tulsa, OK 74158-0697
Physical Address:
4707 N. Mingo Rd.
Tulsa, OK 74117-5904
3203H
Manual No. 999954000
Rev. 6/15/07
Serial No. __________________
Phone (918) 836-0463
Fax (918) 834-5979
http://www.autocrane.com

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  • Page 1 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H OWNERS MANUAL Manual No. 999954000 Rev. 6/15/07 Serial No. __________________ Mailing Address: P.O. Box 580697 Tulsa, OK 74158-0697 Physical Address: Phone (918) 836-0463 4707 N. Mingo Rd.
  • Page 2 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 3 Serial No.: Date Product Delivered: Date Processed:* VIN # * For Auto Crane use only ONE REGISTRATION FORM PER UNIT (CRANE OR BODY) Registration form must be mailed or faxed within 15 days of customer installation. Mail to: Warranty Department Auto Crane Company P.O.
  • Page 4 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 5 1. The information contained in this manual is in effect at the time of this printing. It does not cover all instructions, configurations, accessories, etc. If you require additional information, please contact Auto Crane Company at (918) 836-0463. 2. Auto Crane Company reserves the right to update this material without notice or obligation.
  • Page 6 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 7 ♦ Attempt to lift or drag a load from the side! The boom can fail far below its rated capacity. ♦ Weld, modify, or use unauthorized components on any Auto Crane unit! This will void any warranty or liability. Also failure of the crane may result.

  • Page 8: Table Of Contents

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H TABLE OF CONTENTS INTRODUCTION 1-1.0 GENERAL SPECIFICATIONS 1-3.0 SAFETY TIPS AND PRECAUTIONS 2-1.0 OPERATING PRACTICES & WARNINGS 2-3.0 QUALIFICATIONS FOR OPERATORS 2-4.0 OPERATION OF UNIT / OUTRIGGERS 2-7.0...
  • Page 9 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H TABLE OF CONTENTS GENERAL ASSEMBLY, FM 9-1.0 PEDESTAL ASSEMBLY, FM 9-3.0 ELECTRICAL SECTION, FM 10-1.0 FM CONTROL USE & CARE 10-4.0 TRANSMITTER ASSEMBLY, FM 10-6.0 DIAGNOSTICS, FM 10-9.0...
  • Page 10 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...

  • Page 11: Introduction

    The payload of the vehicle is reduced by the If, through no fault of Auto Crane Company, it weight of the crane. The operator should is necessary to send an experienced factory exercise care when loading the vehicle.
  • Page 12 Auto Crane Company at the following telephone number: (918) 836-0463. The information contained in the manual is in effect at the time of this printing. Auto Crane Company reserves the right to update this material without notice or obligation. 1-2.0...

  • Page 13: General Specifications

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H GENERAL SPECIFICATIONS DIMENSIONS REACH Width: 18.38 in (0.46 m) Second boom will reach from 7 feet 4 inches to 11 feet 4 inches. Height: 24 in (0.60 m) Third boom will reach from 11 feet 4 inches to 15 feet 4 inches.

  • Page 14: Safety Tips And Precautions

    30. Always store outriggers before transportation. WARNING! Auto Crane Company cranes are not designed or intended for use in lifting or moving persons. Any such use shall be considered to be improper and the seller shall not be responsible for any claims arising there from.
  • Page 15 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com --- IMPORTANT --- SAFETY TIPS AND PRECAUTIONS 31. Always store the crane in its stowed position WARNING: Never attempt to lift, drag, tow or for transportation. pull a load from the side.

  • Page 16: Operating Practices & Warnings

    NEVER hold any Control Select Switch on that will cause unsafe operating conditions! WARNING! Auto Crane Company remote controlled, stiff boom cranes are not designed or intended to be used for any applications involving the lifting or moving of personnel. 2-3.0...

  • Page 17: Qualifications For Operators

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE QUALIFICATION REQUIREMENTS tests may be required to determine these OPERATORS conditions.
  • Page 18 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES or neutral position and all personnel are in the C. Means are provided to hold the vehicle clear.
  • Page 19 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES N. No person should be permitted to stand or 3. Caution shall be exercised when working near pass under a suspended load.

  • Page 20: Operation Of Unit / Outriggers

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com --- IMPORTANT --- OPERATION OF UNIT 1. Make sure this manual has been thoroughly 8. Always boom up before rotating so the boom will read by all crane operating personnel and clear the required boom support.

  • Page 21: Inspection

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com INSPECTION REQUIREMENTS REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE INSPECTION REQUIREMENTS 3. Inspect safety devices for malfunction. INSPECTION CLASSIFICATION 4. Visually inspect all hydraulic hoses, particularly 1.
  • Page 22 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com INSPECTION REQUIREMENTS B. Improper return of spool to neutral position. PERIODIC INSPECTION C. Leaks at spools or joints. Any deficiencies, such as those listed below, shall be D.
  • Page 23 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com INSPECTION REQUIREMENTS A. Reduction of rope diameter below nominal diameter due to loss of core support. B. Internal or external corrosion. C. Wear of outside wires. D.

  • Page 24: Testing

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com TESTING REQUIREMENTS REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE TESTING REQUIREMENTS TESTING SHALL BE PERFORMED BY DESIGNATED PERSONNEL ONLY. Prior to initial use, all new, altered, modified, or extensively repaired cranes shall be tested for compliance with the operational requirements of this crane.
  • Page 25 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com GENERAL REPAIRS AND MAINTENANCE REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE MAINTENANCE AND REPAIR REQUIREMENTS A preventative maintenance program should be B. Critical parts of the crane structure which are established based on this section and all replacement cracked, bent, broken, or excessively corroded.
  • Page 26 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com GENERAL REPAIRS AND MAINTENANCE (2.4 mm) for diameters 11/4 in. (32 mm) to and side of the cut are required, and for non-preformed including 11/2 in. (38 mm). rope 1 in.

  • Page 27: Maintenance

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MAINTENANCE OF BATTERIES Maintenance of Auto Crane unit batteries differs deterioration of the remaining parts of the very little from the generally prescribed battery. maintenance of any lead acid battery. All batteries...
  • Page 28 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com MAINTENANCE OF BATTERIES If, after charging, it is noted that the specific gravity 2. Place the battery on charge according to the reading of one cell is 30 points less than any of the manufacturer's instructions.
  • Page 29 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H LUBRICATE AND MAINTENANCE SCHEDULE SERVICE PERFORMED NOTES DAY WKLY 3 MOS 6 MOS YEAR INSPECT HOOK & LATCH FOR DEFORMATION, LOAD HOOK CRACKS, & CORROSION...

  • Page 30: Lubrication And Maintenance Schedule

    2. Once a bolt has been torqued to its rated capacity and then removed; the bolt should be replaced with a new one. 3. Auto Crane Company recommends that this crane be serviced per “Crane Inspection Log” P/N 999978. These logs should be filled in at the intervals noted and kept as a permanent record.

  • Page 31: Safety Decal Section

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H SAFETY DECAL SECTION PART NO.: 040579000 DECAL: OPERATING INSTRUCTIONS FUNCTION: To inform the operator of the proper procedure to follow for safe operation of the crane.
  • Page 32 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H SAFETY DECAL SECTION PART NO.: 040529000 DECAL: ELECTROCUTION HAZARD FUNCTION: To inform the operator of the hazard involved with contacting electrical power lines with crane boom.
  • Page 33 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H SAFETY DECAL SECTION PART NO.: 040587000 USED ON: All cranes equipped with a load sensor. DECAL: LOAD SENSOR, DON'T TAMPER QUANTITY: FUNCTION: To inform the operator that the load...
  • Page 34 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com NOTES...
  • Page 35 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H SAFETY DECAL SECTION PART NO.: 460169000 USED ON: All Cranes equiped with FM controls. DECAL: REMOTE CONTROL QUANTITY: FUNCTION: To inform the operator of failure to...
  • Page 36 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H DECAL LAYOUT P/N: 320989010 4-5.0 4/30/07...
  • Page 37 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H DECAL LAYOUT P/N: 320989010 ITEM NO. QTY. PART NO. DESCRIPTION 040517000 DECAL STAY CLEAR OF BOOM 040518000 DECAL STAY CLEAR OF LOAD 040519000 DECAL DANGER SCISSOR POINT DECAL DANGER "ELECTROCUTION HAZARD"...
  • Page 38 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com NOTES...

  • Page 39: General Dimensions

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H GENERAL DIMENSIONS NOTE: C.G. IS APPROXIMATE 5-1.0 4/30/07...

  • Page 40: Mounting And Installation

    022101000 WASHER SP LK 3/4 022101000 WASHER FL 3/4 460156000 TRANSMITTER 460159000 TETHER CABLE, TRANSMITTER 999954000 MANUAL 3203H 366520002 JUNCTION BOX ASSY 366466000 WIRE HARNESS, TRUCK FUNCTIONS 680040000 PENDANT ASSEMBLY 2. Pressure and return hoses are not furnished with this crane. The hoses must be provided by the installer and the lengths determined at installation.
  • Page 41 12. Load test the crane to ensure proper functioning and truck stability. 13. Make certain the owner’s manual is delivered to the customer. 14. For additional help: call the service department at the Auto Crane Company (918) 836-0463 (Tulsa, Oklahoma).
  • Page 42 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H GENERAL ASSEMBLY HARDWIRED – P/N: 320989001 APPLY LOCTITE 242 TO THREADS BEFORE INSTALLATION 3 11 ELECTRICAL SCHEMATIC P/N: 320989303 6-1.0 4/30/07...
  • Page 43 View thousands of Crane Specifications on FreeCraneSpecs.com 3203H GENERAL ASSEMBLY HARDWIRED – P/N: 320989001 ITEM NO. QTY. PART NO. DESCRIPTION 320989201 PEDESTAL ASSEMBLY, HARDWIRED, 3203H 320988100 BOOM ASSY 3203 PRX 404220000 PIN WDMT BOOM/PED 320824000 PIN, LIFT CYLINDER 239300000 ZERK, GREASE 320976000 WASHER FL 3/8 HARDENED...
  • Page 44 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H PEDESTAL ASSEMBLY HARDWIRED – P/N: 320989201 TANK PRESSURE TANK PRESSURE 12 13 22 20 CYLINDER SEAL KIT: 320845001 CYLINDER SEAL KIT: 320845002 COUNTER BALANCE CARTRIDGE: 480188000 6-3.0...
  • Page 45 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H PEDESTAL ASSEMBLY HARDWIRED – P/N: 320989201 12 13 27 28 6-4.0 6/15/07...
  • Page 46 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H PEDESTAL ASSEMBLY HARDWIRED – P/N: 320989201 HOIST DOWN HOIST UP HOIST UP HOIST DOWN TANK 2 POWER BEYOND RETRACT EXTEND BOOM UP BOOM DOWN ROTATE CCW...
  • Page 47 SCREW HX HD 1/2-13UNC x 1 1/2 LG 113004 WINCH ASSEMBLY, 3203H 320442000 GUARD CABLE RETAINER 320989420 VALVE ASSY, 3 SPOOL 320989410 VALVE, PROP, 1 SPOOL, W/RELIEF & PB, 3203H 320989203 LOWER VALVE BRACKET, 3203H 320989204 UPPER VALVE BRACKET, 3203H 320989205 COVER, VALVE, 3203H 320989212...
  • Page 48 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com NOTES...
  • Page 49 460094000 SCREW, SOC HD, #10-24 X 1"L, ZPL 020000000 WASHER FL #10 ZP 015801000 NUT HX NYLK #10-24UNC ZP 320989206 BRACKET, SWITCH MNT, ROT STOP, 3203H 366671000 ARM, ROTATION STOP 320989208 ROTATION STOP SWITCH ASSEMBLY, 11" 366673000 PIN, ROTATION STOP...

  • Page 50: Boom Assembly

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H BOOM ASSEMBLY P/N: 320988100 CYLINDER SEAL KIT: 320835002 C’BAL CARTRIDGE: 480188000 6-8.0 4/30/07...
  • Page 51 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H BOOM ASSEMBLY P/N: 320988100 ITEM NO. QTY. PART NO. DESCRIPTION 320988110 LOWER BOOM WELDMENT, 3203 320988120 MID BOOM WLDMNT, 3203 320988130 UPPER BOOM WLDMT 3203 320988155 BOOM PAD 4.75 X 2.50 X .50, 3203...
  • Page 52 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com NOTES...

  • Page 53: Hoist Assembly

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H HOIST ASSEMBLY P/N: 113004 ITEM NO. QTY. PART NO. DESCRIPTION 320836000 WINCH MOUNTING BRACKET CS 320837000 WINCH MOUNTING BRACKET SS 320838001 WINCH TIE BAR, FRONT...
  • Page 54 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H HOIST ACTUATOR P/N: 296652 6-11.0 4/26/10...
  • Page 55 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H HOIST ACTUATOR P/N: 296652 ITEM NO. QTY. PART NO. DESCRIPTION 306034 SPRING FLAT 314008 PLATE CAM 328009 COVER GEAR HOUSING 328128 COVER BRAKE 334007 GEAR WORM RH...
  • Page 56 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H HOIST ACTUATOR P/N: 296652 ITEM NO. QTY. PART NO. DESCRIPTION 414932 SCREW SOC HD 3/8-16UNC X 1/2 LG 458145 MOTOR HYDRAULIC, 3.0 CU IN 414023...

  • Page 57: Traveling Block Assembly

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203 TRAVELING BLOCK ASSEMBLY P/N: 320433000 ITEM NO. QTY. PART NO. DESCRIPTION 100309000 SWIVEL HOOK ASSY W/LATCH 320403000 SIDE PLATE, 3203 200909000 SHEAVE ASSEMBLY 320404000 BLOCK TRAVELING 320434001 PIN TRAVELING BLOCK 018200000...

  • Page 58: Junction Box

    View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203 ELECTRICAL SCHEMATIC HARDWIRED - P/N: 320989303 JUNCTION BOX BASE OF CRANE 12 PIN CONNECTOR GREEN GREEN HOIST UP RED/BLACK RED/BLACK BLACK WHITE/BLACK ORANGE ORANGE ROT SW CW HOIST DOWN WHITE ROT SW CCW...
  • Page 59 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H MAIN WIRING HARNESS HARDWIRED - P/N: 320989302 BLU/BLK PIN-1 BLK/WHT PIN-1 PIN-2 3.0" BLK/WHT PIN-2 PIN-3 ROTATE SWITCH PIN-3 PIN-4 PIN-4 WHT/BLK PIN-1 RED/WHT 12.0"...
  • Page 60 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H JUNCTION BOX ASSEMBLY HARDWIRED - P/N: 366520002 19 PIN 8 PIN 12 PIN GND WIRE COLOR WIRE CUT LENGTH GREEN ORANGE RED/WHITE BLACK RED/BLACK BLUE...
  • Page 61 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H JUNCTION BOX ASSEMBLY HARDWIRED - P/N: 366520002 ITEM NO. QTY. PART NO. DESCRIPTION 366470000 JUNCTION BOX 366095000 PLUG, 19 PIN 366523001 HOUSING, DEUTSCH 8-PIN RECEPTACLE...
  • Page 62 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H PENDANT ASSEMBLY HARDWIRED - P/N: 680040000 START STOP ENGINE POWER IDLE EXTEND ROTATE SLOW BOOM DOWN FAST WHITE HOIST AS VIEWED FROM DOWN BACKSIDE OF PENDANT.
  • Page 63 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H PENDANT ASSEMBLY HARDWIRED - P/N: 680040000 ITEM PART NO. DESCRIPTION 480501000 HOUSING, PROP. PENDANT MACHINED 480518000 DECAL/COVER PLATE NUT (INCLUDED WITH SWITCH) 640300000 BOOT, TOGGLE...
  • Page 64 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com NOTES...
  • Page 65 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H PENDANT CABLE ASSEMBLY HARDWIRED - P/N: 680113000 INSTALL ON: INSTALL ON: ORANGE WHITE GREEN WHITE W/ RED T BLUE BLACK RED W/BLACK T ORANGE W/BLACK T...
  • Page 66 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H HYDRAULIC CONTROL VALVE P/N: 320989420 FLUSH STYLE PLUG PREFERRED 4 TYP COIL SERVICE P/N 320989423 SEAL KIT P/N 320989424 4 TYP ITEM NO. QTY. PART NO.
  • Page 67 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H HOIST/PROPORTIONAL VALVE P/N: 320989410 ITEM NO. QTY. PART NO. DESCRIPTION 480195000 FITTING 45 6-SAE/6-JIC 241175000 FITTING 90 6-SAE/6-JIC 200876000 FITTING 6 SAE/6 JIC STRAIGHT 000211000...
  • Page 68 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H COUNTERBALANCE VALVE ADJUSTMENT Notice: Counterbalance Valve Adjustment This valve should not require adjustment. 1. In an EMERGENCY situation when it However, if the valve is replaced or tampered becomes necessary to lower the boom with, take the following steps to set the valve.
  • Page 69 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H VALVE OVERRIDE OPERATION HOIST/PROPORTIONAL VALVE HOIST DOWN HOIST UP EXTEND COIL PROPORTIONAL BOOM DOWN ROTATE CW RETRACT BOOM UP ROTATE CCW HYDRAULIC CONTROL VALVE In the event that the electrical control system fails the crane can be operated using the manual overrides on the hydraulic control valves.
  • Page 70 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H GENERAL ASSEMBLY FM – P/N: 320989000 8 7 6 APPLY LOCTITE 242 TO THREADS BEFORE INSTALLATION 3 11 ELECTRICAL SCHEMATIC P/N: 320989305 9-1.0 4/30/07...
  • Page 71 View thousands of Crane Specifications on FreeCraneSpecs.com 3203H GENERAL ASSEMBLY FM – P/N: 320989000 ITEM NO. QTY. PART NO. DESCRIPTION 320989200 PEDESTAL ASSEMBLY, FM, 3203H 320988100 BOOM ASSY 3203 PRX 404220000 PIN WDMT BOOM/PED 320824000 PIN, LIFT CYLINDER 239300000 ZERK, GREASE 320976000 WASHER FL 3/8...
  • Page 72 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H PEDESTAL ASSEMBLY FM – P/N: 320989200 TANK PRESSURE TANK PRESSURE 24 20 22 20 12 13 CYLINDER SEAL KIT: 320845001 CYLINDER SEAL KIT: 320845002 COUNTER BALANCE CARTRIDGE: 480188000 9-3.0...
  • Page 73 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H PEDESTAL ASSEMBLY FM – P/N: 320989200 12 13 27 28 9-4.0 4/30/07...
  • Page 74 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H PEDESTAL ASSEMBLY FM – P/N: 320989200 HOIST DOWN HOIST UP HOIST UP HOIST DOWN TANK 2 POWER BEYOND RETRACT EXTEND BOOM UP BOOM DOWN ROTATE CCW...
  • Page 75 SCREW HX HD 1/2-13UNC x 1 1/2 LG 113004 WINCH ASSEMBLY, 3203H 320442000 GUARD CABLE RETAINER 320989420 VALVE ASSY, 3 SPOOL 320989410 VALVE, PROP, 1 SPOOL, W/RELIEF & PB, 3203H 320989203 LOWER VALVE BRACKET, 3203H 320989204 UPPER VALVE BRACKET, 3203H 320989205 COVER, VALVE, 3203H 320989212...
  • Page 76 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com NOTES...
  • Page 77 460094000 SCREW, SOC HD, #10-24 X 1"L, ZPL 020000000 WASHER FL #10 ZP 015801000 NUT HX NYLK #10-24UNC ZP 320989206 BRACKET, SWITCH MNT, ROT STOP, 3203H 366671000 ARM, ROTATION STOP 320989208 ROTATION STOP SWITCH ASSEMBLY, 11" 366673000 PIN, ROTATION STOP...
  • Page 78 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com FM CONTROL USE AND CARE TRANSMITTER LAYOUT There is a red light to the left of the ON/OFF Toggle switch and a yellow light to the right. As the battery runs down, the red light will begin to flash slowly as the yellow light begins to flash rapidly.
  • Page 79 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com FM CONTROL USE AND CARE AUXILIARY SWITCHES Functions described in this paragraph will not work if not properly connected to the vehicle at the time of installation. Toggle the Engine Fast Idle/AUX switch up to provide a maintained voltage to a throttle control, toggle the switch up again to return to low idle.
  • Page 80 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com FM CONTROL TRANSMITTER - P/N: 460156000 ITEM NO. QTY. PART NO. DESCRIPTION 460166000 TOGGLE SWITCH KIT (OMNEX) 460167000 HANDLE, TRANSMITTER W/ TRIGGER 460163000 COVER, TRANSMITTER BATTERY W/MAGNET 460162000 GUARD, TRIGGER (OMNEX) 10-6.0...
  • Page 81 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com FM CONTROL TRANSMITTER - P/N: 460156000 10-7.0 4/17/06...
  • Page 82 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com FM CONTROL TRANSMITTER - P/N: 460156000 10-8.0 4/17/06...
  • Page 83 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com NOTES...
  • Page 84 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com FM CONTROL TRANSMITTER DIAGNOSTICS YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW 10-9.0 4/19/06...
  • Page 85 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com FM CONTROL RECEIVER DIAGNOSTICS ESTOP FAULT LINK STATUS RED RED-GRN 10-10.0 4/19/06...
  • Page 86 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com FM CONTROL TROUBLESHOOTING CHART 1 10-11.0 4/19/06...
  • Page 87 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com FM CONTROL TROUBLESHOOTING CHART 2 10-12.0 4/19/06...
  • Page 88 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com FM CONTROL TROUBLESHOOTING CHART 3 10-13.0 4/19/06...
  • Page 89 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com FM CONTROL CALIBRATING PROPORTIONAL CONTROLS YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW 10-14.0 4/19/06...
  • Page 90 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com FM CONTROL ID CODE PROGRAMING YELLOW YELLOW YELLOW YELLOW 10-15.0 4/19/06...
  • Page 91 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com FM CONTROL ID CODE PROGRAMING (CONT.) 10-16.0 4/19/06...
  • Page 92 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com 3203H LOAD CHART P/N: 320988005 3203PR 3203PRX 3203H 2200 NOTE: WEIGHT OF LOAD HANDLING DEVICES ARE PART OF 1345 THE LOAD AND MUST BE DEDUCTED FROM THE CAPACITY.
  • Page 93 2 YEAR PARTS AND LABOR Auto Crane will warranty to the consumer for a period of (2) years parts and labor from the date of purchase. Each new Auto Crane unit they sell will be free under normal use and service from defects in material and workmanship.
  • Page 94 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 95 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...
  • Page 96 View thousands of Crane Specifications on FreeCraneSpecs.com View thousands of Crane Specifications on FreeCraneSpecs.com...

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