Power Meter 4422 Safety Precautions The following are general safety precautions that are not necessarily related to any specific part or procedure, and do not necessarily appear elsewhere in this publication. These precautions must be thoroughly understood and apply to all phases of operation and maintenance. WARNING Keep Away From Live Circuits Operating Personnel must at all times observe general safety precautions. Do not replace components or make adjustments to the inside of the test equipment with the high voltage supply turned on. To avoid casualties, always remove power. WARNING Do Not Service Or Adjust Alone Under no circumstances should any person reach into an enclosure for the purpose of service or adjustment of equipment except in the presence of someone who is capable of rendering aid. WARNING Safety Earth Ground An uninterruptible earth safety ground must be supplied from the main power source to test instruments. Grounding one conductor of a two conductor power cable is not sufficient protection. Serious injury or death can occur if this grounding is not properly supplied. WARNING Resuscitation Personnel working with or near high voltages should be familiar with modern methods of resuscitation. WARNING Remove Power Observe general safety precautions. Do not open the instrument with the power on.
Safety Precautions Safety Symbols WARNING Warning notes call attention to a procedure, which if not correctly performed, could result in personal injury. CAUTION Caution notes call attention to a procedure, which if not correctly performed, could result in damage to the instrument. Note: Calls attention to supplemental information. Safety Symbols Used on the Equipment Pinch Point The 4422 Power Meter is designed to be opened for use. When closing for storage/transport there is a possibility of pinching fingers, hands, or cabling. Keep items clear of chassis when clos‐ ing power meter.
Power Meter 4422 Warning Statements The following safety warnings appear in the text where there is danger to operating and maintenance personnel and are repeated here for emphasis. WARNING Pinch Point. Hold the 4422 Power Meter chassis by the handle when lowering to the stowed position. Keep hands, fingers, and electrical cords clear of the outside edge of the chassis. See page 6 WARNING Before connecting the power sensor to a transmission line, refer to the power sensor instruction book. Note the potential hazard when working with RF power. See page 7 WARNING To avoid personal injury, disconnect the power cord from the AC line before performing any maintenance. See page 10 WARNING The Bird 4422 contains no user‐serviceable parts. Do not remove its cover. See page 10...
Safety Precautions Caution Statements The following equipment cautions appear in the text and are repeated here for emphasis. CAUTION are for air convection and Do not block air flow. The vents on the unit must not be obstructed. See page 4 CAUTION If Wall Mounting the 4422 Power Meter, care should be taken to avoid any movement of the chassis that could separate the unit from the hardware used to hang the Power Meter. If the unit lifts off the hardware it may be damaged by falling. See page 5 CAUTION 4421B540‐2 must be disconnected from the power supply when connecting or disconnecting the power sensor. See page 7 CAUTION Do not store at temperatures below ‐20° C (‐4° F) or above 60° C (140° F). Equipment damage may result. See page 14...
Power Meter 4422 Safety Statements USAGE ANY USE OF THIS INSTRUMENT IN A MANNER NOT SPECIFIED BY THE MANUFACTURER MAY IMPAIR THE INSTRUMENT’S SAFETY PROTECTION. EL USO DE ESTE INSTRUMENTO DE MANERA NO ESPECIFICADA POR EL FABRICANTE, PUEDE ANULAR LA PROTECCIÓN DE SEGURIDAD DEL INSTRUMENTO.
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Safety Precautions SERVICE SERVICING INSTRUCTIONS ARE FOR USE BY SERVICE - TRAINED PERSONNEL ONLY. TO AVOID DANGEROUS ELECTRIC SHOCK, DO NOT PERFORM ANY SERVICING UNLESS QUALIFIED TO DO SO. SERVICIO LAS INSTRUCCIONES DE SERVICIO SON PARA USO EXCLUSIVO DEL PERSONAL DE SERVICIO CAPACITADO.
Power Meter 4422 About This Manual This manual covers the operating & maintenance instructions for the following models: 4422 Changes to this Manual We have made every effort to ensure this manual is accurate. If you discover any errors, or if you have suggestions for improving this manual, please send your comments to our Solon, Ohio factory. This manual may be periodically updated. When inquiring about updates to this manual refer to the part number and revision on the title page. Chapter Layout Introduction — Describes the features of the Power Meter. Setup — Includes unpacking and equipment setup. Operating Instructions — Identifies steps required to power on, use, and power off the Power Meter. Troubleshooting — Provides limited troubleshooting instructions for commonly encountered problems. Maintenance — Lists routine maintenance tasks as well as storage and shipping instructions. Specifications — Provides the specifications for the Bird Power Meter.
Chapter 1 Introduction The Bird 4422 Power Meter is used with Bird power sensors to measure RF power. The 4422 Power Meter is a Panel PC running Bird’s Virtual Power Meter (VPM) Software. For instructions regarding the VPM3 software, refer to the VPM3 Operation Manual (920‐VPM3). General Description The 4422 Power Meter is designed to be used with Bird’s full line of USB compatible Power Sensors. The 4422 is equipped with a touchscreen interface. Figure 1 Bird 4422 Power Meter Assembly Table 1 - Compatible Power Sensors Sensor Type Bird Model Number CONNECTION Wideband Power 5012, 5016, 5017, 5018, 5019 Sensors (WPS) 7020 Terminating Power...
Displays Power Sensor information and acts as the user Display/Touch Screen interface. Latches Secures the 4422 Power Meter when in the closed position. Carry handle for transporting the 4422 Power Meter when in Handle the closed position. Power status (green) Illuminates when power is applied to the unit.
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Provides the AC to DC interface for power to the AC Power Supply 4422 Power Meter. Air Vent Rear air vent. Cable opening for use when 4422 Power Meter is Cable Exit operated in the closed position. Locks the chassis in the open position, once open Multi-position...
If the shipping container is not damaged, unpack the unit. Save shipping materials for repackaging. 3. Inspect unit for visual signs of damage. Note: If there is damage, immediately notify the shipping carrier and Bird Electronic Corporation. Setup Setup consists of three basic steps: moving the unit into position, connecting AC power and attaching a Bird Power Sensor. The 4422 Power Meter may also be wall mounted and operated with the chassis closed. CAUTION are for air convection and Do not block air flow. The vents on the unit must not be obstructed. Use the in a dry, dust‐free environment. Note: Do not use outdoors or in areas of condensing humidity. Allow unobstructed air flow around the unit. The AC power supply required is 100 ‐ 240 V @ 50 ‐ 60 Hz, 1. 1. Place the 4422 Power Meter on a stable work area. 2. Release latches and raise the Power Meter into viewing position. Figure 4 Opening the Power Meter 3. Connect Power Cord to Power supply. 4. Feed USB Cable through Cable Access in Power Meter Front Panel.
Power Meter 4422 Wall Mounting The 4422 Power Meter may be wall mounted if desired. There are two key holes located in the base of the 4422 Power Meter for use in wall mounting. See Figure 5 on page 5. CAUTION If Wall Mounting the 4422 Power Meter, care should be taken to avoid any movement of the chassis that could separate the unit from the hardware used to hang the Power Meter. If the unit lifts off the hardware it may be damaged by falling. 1. Identify location. (11.1 lbs (5035 g)) 2. Install two screws capable of supporting the full weight of the Power Meter. See Figure 5 for dimensions for locating the fasteners. 3. Remove the four rubber feet from the unit. 4. Install the 4422 Power on the screws. Figure 5 Wall Mounting Dimensions...
Chapter 3 Operating Instructions Normal Operation Power On 1. Connect the Bird 4422 power meter to AC Power Supply. Note: If the unit is wall mounted, release the latches and carefully lower the front panel to access the power button, close and latch the front panel after power is applied. 2. Press Power button on the Bird 4422 power meter rear panel. 3. Wait for VPM3 software to display before continuing. Power Off 1. Press Power button on the Bird 4422 power meter rear panel to power down the 4422 Power Meter. Note: Wait for complete power down before continuing 2. Disconnect the AC power supply. 3. Disconnect USB cable from Power Sensor. WARNING Pinch Point. Hold the 4422 Power Meter chassis by the handle when lowering to the stowed position. Keep hands, fingers, and electrical cords clear of the outside edge of the chassis. 4. Raise the Power Meter to the farthest forward position then slowly lower to the fully stowed position. 5. Close storage latches. Note: Ensure latches are closed and locked before transporting the 4422 using the carry handle. Touch panel Operation The 4422 has a touch screen and is designed to be used without a keyboard or mouse.
USB Power Sensor operation WARNING Before connecting the power sensor to a transmission line, refer to the power sensor instruction book. Note the potential hazard when working with RF power. 1. If required, connect Bird Power Sensor to RF Transmission Line, following instructions in the Power Sensor man‐ ual. 2. Connect the Power Meter USB cable to the Power Sensor. Note: VPM will automatically detect the power sensor. 3. Apply RF power to the Power Sensor. 4. Make measurements. Refer to the VPM Software Operation Manual (920‐VPM3). The VPM3 manual is available on www.birdrf.com. 4421B540-2 Module Power Sensor operation (Bird 402X Power Sensors) WARNING Before connecting the power sensor to a transmission line, refer to the power sensor instruction book. Note the potential hazard when working with RF power. CAUTION 4421B540‐2 must be disconnected from the power supply when connecting or disconnecting the power sensor. 1. If required, connect Bird Power Sensor to RF Transmission Line, following instructions in the Power Sensor man‐ ual. 2. Connect a sensor cable (supplied with sensor) between the 4421B540‐2 and the RF power sensor. 3. Connect the USB cable from the 4422 Power Meter to the 4421B540‐2.
Operating Instructions Optional Configurations Multiple Sensor Operation It is possible to connect up to four Power Sensors directly to the 4422 Power Meter simultaneously. The Bird 4422 has a total of four USB ports. To attach additional Power Sensors to the 4422 Power Meter, perform the following: 1. Remove the Interface Connector Cover. See "Remove Interface Connector Cover" on page 13. 2. Obtain additional USB cables, Type A to Type B. See "Replacement Parts" on page 17. 3. Connect Power Sensors to the 4422 Power Meter as described in "USB Power Sensor operation" on page 7 or "4421B540‐2 Module Power Sensor operation (Bird 402X Power Sensors)" on page 7. Ethernet Connection It is possible to connect the 4422 Power Meter to an Ethernet Network. To connect the 4422 Power Meter, perform the following: 1. Remove the Interface Connector Cover. See "Remove Interface Connector Cover" on page 13. 2. Obtain a standard “straight” Ethernet cable. 3. Plug one end of the Ethernet cable into to back of the 4422 Power Meter. 4. Plug the remaining end of the Ethernet cable into an available LAN connection. 5. Configure Windows 7 to enable the network connection.
Chapter 4 Troubleshooting PROBLEM POSSIBLE CAUSE CORRECTION Power meter has no Is the power meter’s AC power Connect the power cord. power supply connected to an AC outlet? Is the DC supply cord Connect the power cord. connected to the Power Meters rear panel? Is the power switch on the rear Set the switch to ON.
Chapter 5 Maintenance This chapter describes routine maintenance for service beyond this level or that in Chapter 4, Troubleshooting, return the unit to a qualified service center. WARNING To avoid personal injury, disconnect the power cord from the AC line before performing any maintenance. WARNING The Bird 4422 contains no user‐serviceable parts. Do not remove its cover. Routine Maintenance The Bird 4422 Power Meter requires only simple, routine maintenance. Wipe off dust and dirt regularly. Disconnect this equipment from any AC outlet before cleaning. Use a damp cloth. Do not use liquid or spray detergents for cleaning. Check the connectors and cables for damage. Annual Maintenance Lubricate the following components using silicone lubricant: Support strut Hinges Carry handle Touch Screen Calibration The Touch Screen has two levels of calibration available, Standard and Advanced. Standard calibration uses five points on the screen for calibration. In most cases standard calibration will provide sufficient touch screen accuracy for 4422 Power Meter operation. Advanced calibration uses 9, 16, or 25 points on the screen for calibration. This option should only be required if the standard calibration does not provide sufficient accuracy. It is recommend that a stylus be used when performing an advanced calibration. Standard Touch Screen Calibration In most cases standard touch screen calibration will provide sufficient accuracy for power meter operations.
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Power Meter 4422 Figure 7 PenMount Control Panel 5. Tap Standard Calibration on the Device’s Calibration Dialog Box. See Figure 8 on page 11. Figure 8 Calibration Dialog Box 6. On the Calibration Screen, press and hold a finger on each calibration point as it is displayed. See Figure 9 on page 11. Figure 9 Standard Calibration Screen...
Maintenance Advanced Touch Screen Calibration The advanced calibration is only required if the standard calibration does not provide accurate touch screen opera‐ tion. It is recommended a stylus be used when performing the advanced touch screen calibration. 1. Close the VPM3 display application by selecting File‐> Exit 2. On the desktop, double tap the "PenMount Control Panel" icon. 3. Tap PenMount6000 RS232 on the Device tab. See Figure 10 on page 12. 4. Tap Configure. Figure 10 PenMount Control Panel 5. Tap Advanced Calibration on the Device’s Calibration Dialog Box. See Figure 11 on page 12. Figure 11 Calibration Dialog Box 6. On the Calibration Screen, press and hold a stylus on each calibration point as it is displayed. See Figure 12 on page 13.
Power Meter 4422 Figure 12 Advanced Calibration Screen Remove Interface Connector Cover A tamper guard is installed over the Interface connectors from the factory. This reduces risk of unauthorized data access to the 4422. If the cover is not necessary or connection of multiple sensors is desired, remove the cover as follows: 1. Power Off the 4422 Power Meter, but do not close. See "Power Off" on page 6. 2. Cut the cable tie (2) securing the power cord to the Interface Connector Cover (3). See Figure 13 on page 13. 3. Remove four #1 cross‐tip screws (1) securing the Interface Connector Cover (3) to the Bird Power Meter. 4. Store cover and screws for re‐installation. Figure 13 Interface Connector Cover Removal...
Maintenance Storage and Shipment Storage CAUTION Do not store at temperatures below ‐20° C (‐4° F) or above 60° C (140° F). Equipment damage may result. 1. Cover Bird 4422 Power Meter before storing to keep out dust and dirt. 2. Store in a dry, dust‐free environment where the ambient temperature will remain between –20 and +60 °C (–4 to +140 °F). 3. Disconnect Power Meter from the power source to avoid damage by transient over‐voltage. Shipment Ensure unit is closed and latched prior to packaging for shipment. Package instrument using the original shipping container. If the original shipping container is not available, use a cor‐ rugated box. Place shock absorbing material around all sides of the instrument to prevent movement during han‐ dling or shipment. Equipment packaging shall be in accordance with best commercial practices. Customer Service Any maintenance or service procedure beyond the scope of those in this chapter should be referred to a qualified service center. If the unit needs to be returned for any reason, request an Return Material Authorization (RMA) through the Bird Technologies website. All instruments returned must be shipped prepaid and to the attention of the RMA number. Bird Service Center 30303 Aurora Road Cleveland (Solon), Ohio 44139‐2794 Fax: (440) 248‐5426 E‐mail: bsc@birdrf.com For the location of the Sales Office nearest you, visit our Web site at: http://www.birdrf.com...
(EN 55011, EN 61000-6-3, EN 61000-6-1, EN 55022, EN 55024) FCC Part 15 Class B IC ICES-003 RoHS2 per Directive 2011/65/EU †. All 402x series Precision Power Sensors require the use of the 4421B540-2 Sensor Interface Module. Bird 4422 Power Meter Dimensions...
Power Meter 4422 Replacement Parts Description Part Number Cable, USB 5A2653-6L AC Power Supply 5A2976-10-1 AC Power Cord 5A2976-10-2 Optional Accessories Description Part Number Sensor Interface Module (Converts 402x Power 4421B540-2 Sensor I/O to USB)
Limited Warranty All products manufactured by Seller are warranted to be free from defects in material and workmanship for a period of one (1) year, unless otherwise specified, from date of shipment and to conform to applicable specifications, draw‐ ings, blueprints and/or samples. Seller’s sole obligation under these warranties shall be to issue credit, repair or replace any item or part thereof which is proved to be other than as warranted; no allowance shall be made for any labor charges of Buyer for replacement of parts, adjustment or repairs, or any other work, unless such charges are authorized in advance by Seller. If Seller’s products are claimed to be defective in material or workmanship or not to conform to specifications, draw‐ ings, blueprints and/or samples, Seller shall, upon prompt notice thereof, either examine the products where they are located or issue shipping instructions for return to Seller (transportation charges prepaid by Buyer). In the event any of our products are proved to be other than as warranted, transportation costs (cheapest way) to and from Seller’s plant, will be borne by Seller and reimbursement or credit will be made for amounts so expended by Buyer. Every such claim for breach of these warranties shall be deemed to be waived by Buyer unless made in writing within ten days from the date of discovery of the defect. The above warranties shall not extend to any products or parts thereof which have been subjected to any misuse or neglect, damaged by accident, rendered defective by reason of improper installation or by the performance of repairs or alterations outside of our plant, and shall not apply to any goods or parts thereof furnished by Buyer or acquired from others at Buyer’s request and/or to Buyer’s specifications. Routine (regularly required) calibration is not covered under this limited warranty. In addition, Seller’s warranties do not extend to the failure of tubes, transis‐ tors, fuses and batteries, or to other equipment and parts manufactured by others except to the extent of the origi‐ nal manufacturer’s warranty to Seller. The obligations under the foregoing warranties are limited to the precise terms thereof. These warranties provide exclusive remedies, expressly in lieu of all other remedies including claims for special or consequential damages. SELLER NEITHER MAKES NOR ASSUMES ANY OTHER WARRANTY WHATSOEVER, WHETHER EXPRESS, STATUTORY, OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS, AND NO PERSON IS AUTHORIZED TO ASSUME FOR SELLER ANY OBLIGATION OR LIABILITY NOT STRICTLY IN ACCORDANCE WITH THE FOREGOING.
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