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Windsor FILTRONIC F22 Owner's Manual

Battery powered, high speed
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CONTENTS:
2
3
Battery Information
4
5
Maintenance
6
8
9
Service
Adjustments
Linkage
12
13
14
15
16
17
Wiring Diagram
18
19
Warranty
22
981 77
Rev. 716194
MODELS: F22,
Page 1
o f
20

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Summary of Contents for Windsor FILTRONIC F22

  • Page 1: Table Of Contents

    Page 1 CONTENTS: Safety Instructions Battery Information Control Panel Layout Drive Controls Operation Maintenance Hood Assembly Shroud Assembly Service Adjustments MODELS: F22, Linkage L i f t Deck Mechanism Chassis Drive Assembly Drive Control Assembly Electrical Controls Wiring Diagram Wiring Diagram Trouble Shooting Warranty 981 77...

  • Page 2: Safety Instructions

    SAVE THESE INSTRUCTIONS Record the model and serial number on the blue data label located at the rear of the machine These numbers are used when calling upon the Windsor dealer for parts and service. MODEL SERIAL NO.
  • Page 3 Page 3 of 20 Battery Charging Procedure: Charge the batteries once the amber charge level light Do not let the about 20% charge left in the batteries. batterles completely drain before charglng. Avoid charging the batteries before the amber light comes on.

  • Page 4: Control Panel Layout

    CONTROL PANEL Battery charge drained, red light. Operator has less than ten minutes to return machine to charger. Once batteries are completely drained the red light flashes, polisher motor quits running, and the deck automatically raises. Battery charge level low, amber indicator light.

  • Page 5: Drive Controls I Operation

    Page 5 DRIVE CONTROLS The speed the machine will travel is regulated by the knob located on the controls which are found on the main handle. the knob Turn to the right increase the speed the machine. Squeezing one or both of the control levers will propel the machine forward at the selected speed.
  • Page 6 Page 6 of 20 MODELS Weeklv FILTER CARTRIDGE Use a hvdrometer to check the The filter (part no. 3421 2) is accessed using the latch at the front of the filter cover. Check battery cable clamps. Ensure clamps are tight on battery terminals. Periodically wash the filter out.
  • Page 7 Lubrication; The following symbols found throughout reaker 3 Amp the manual indicate items requiring 1491 7 lubrication: r x 1 5 Apply grease 231 26 Cable A s - le Asm.. 4Ga x 37" Flter. Cartridae Dust Co 34212 Use spray lubricant. 35117 I Filter 35131...

  • Page 8: Hood Assembly

    Page 8 of 20 HOOD ASSEMBLY F22, F22T PARTS LIST: FILTRONIC...

  • Page 9: Shroud Assembly

    Page 9 of 20 SHROUD ASSEMBLY inside of shroud assembly page *NOTE: Item should extend below item 12. FILTRONIC...
  • Page 10 Page 10 of 20 ACTUATOR REMOVAL Upper Adjustment 1.) Switch on main switch and lower buffing 1.) Hold Barrel With Hand head to floor. Switch off main switch. Reverse the wire connections the 36VDC power supply, white wire to the positive post and the black wire negative post.
  • Page 11 Page 1 1 of 20 LIFT LINKAGE NOTE: When continues set limits actuator to adjust or page 10 replace switches. PART NO. DESCRIPTION 70015 Screw, 114-20 x 314 HHMS 70242 Screw, 4-40 x 114 PHMS 27457 Cord Assembly, Cover Pin 66092 Pin, Hair Spring Cotter Pivot, Cover...

  • Page 12: Deck Lift Mechanism

    Page 12 of 20 DECK LIFT MECHANISM 69-20 Assemblies pg. 9 Permanent (Red) Thread Loeking FILTRONIC...

  • Page 13: Chassis

    Page CHASSIS Page page of thls gulde. 'ARTS LIST:...

  • Page 14: Drive Assembly

    Page 14 of 20 DRIVE ASSEMBLY PARTS LIST: Plate, Motor Spacer Plate Pro el Motor Screw, 1/4-20 x 314 HHCS 70015 Washer, 1/4 Lock Ext Star SS 87025 870 13 Washer 1/4 ID x 7/8 OD SS FILTRONIC...

  • Page 15: Drive Control Assembly

    Page 15 ASSEMBLY Adjustment of potentiometers for drive control Turn the speed potentiometer (U) fully clockwise. (Max. speed) Loosen the set screw and adjust direction potentiometer (T) to center of travel. Turn the main power switch on. if the machine moves, adjust the direction potentiometer until movement stops.

  • Page 16: Electrical Controls

    Page 16 of 20 ELECTRICAL CONTROLS NOTE: This be seperated NOTE When wlrlng, keep clear of shunt. NOTE: Apply blue lo*ite item 62 on . . .

  • Page 17: Wiring Diagram (F22)

    WIRING DIAGRAM CONTROL PANEL BLK 88963 DEAD-MAN SWITCH ELK 88598 88594 MOLEX BLK 88678 I 8 8 9 5 8 88668 88957 ACTUATOR ’AD MOTOR MICRO CIRCUIT SWITCH BRUSH WEAR BREAKER BREAKER INDICATOR 88866 CHARGER - - - - - CONNECTION 88861 88665 88670...

  • Page 19: Trouble Shooting

    Page 19 of 20 Troubleshooting Chart Condition Corrective Action Poor Cable Connection Clean battery cable clamps of any corrosion and tighten test voltage at points A to B should be from to 38 VDC. Faulty micro switch Test voltage points C to B should be from 34 to 38 VDC. If there is no voltage check switch for continuity.
  • Page 20 Page 20 of 20 Troubleshooting Chart (cont.) Condition Corrective Actlon Control board stuck in the self check mode When the main power is turned on within 3 seconds of the time that the battery charger plug is removed the control board initiates a self diagnostic program.

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Filtronic f22t

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