Allen-Bradley PowerFlex 700L User Manual
Allen-Bradley PowerFlex 700L User Manual

Allen-Bradley PowerFlex 700L User Manual

Liquid-cooled adjustable frequency
Table of Contents

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www.aotewell.com
Industry Automation
User Manual
PowerFlex 700L Liquid-Cooled
Adjustable Frequency AC Drive
Frames 2, 3A, and 3B
sales@aotewell.com
+86-755-8660-6182

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Summary of Contents for Allen-Bradley PowerFlex 700L

  • Page 1 Aotewell Ltd www.aotewell.com Industry Automation User Manual PowerFlex 700L Liquid-Cooled Adjustable Frequency AC Drive Frames 2, 3A, and 3B sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
  • Page 2: Important User Information

    Identifies information that is critical for successful application and understanding of the product. IMPORTANT Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. HongKong|UK|China sales@aotewell.com...
  • Page 3 Revised information for Electronic Motor Overload Protection in the “Control” section of the specification. Revised information in the section “Fuse and Circuit Breaker Ratings.” PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 4 Aotewell Ltd www.aotewell.com Industry Automation soc-ii Summary of Changes Notes: PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 5: Table Of Contents

    PowerFlex 700L Service Information ........
  • Page 6 Frame 3B Drives ........... . . 3-13 PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual...
  • Page 7 Drive Cooling Loop Specifications ........4-11 PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual...
  • Page 8 Frame 3B Inverter Power Module Schematic – 400/690V, 3 Phase ....C-16 Index PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 9: Preface

    PowerFlex 700S High Performance AC Drive - Phase II Control User Manual, publication 20D-UM006, which provides I/O wiring, start-up, programming, and other related information. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 10: Him (Human Interface Module) Information

    For Frame 2 drive service information, see the PowerFlex 700L Liquid-Cooled Adjustable Frequency AC Drive Frame 2 Hardware Service Manual, publication 20L-TG002. For Frame 3A and 3B drive service information, see the PowerFlex 700L Liquid-Cooled Adjustable Frequency AC Drive Frames 3A and 3B Hardware Service Manual, publication 20L-TG001.
  • Page 11: Manual Conventions

    20D-IN004 Second Encoder Option Card for PowerFlex 700S Drives with Phase II Control 20D-IN009 DriveGuard Safe Torque Off Option for PowerFlex 700S Phase II and PowerFlex 700L Drives 20D-UM007 The following publication provides information that is necessary when applying the 700S Phase II Control DriveLogix™ 5730 Controller.
  • Page 12: General Precautions

    1202 cables. Unpredictable behavior can result if two or more devices are connected in this manner. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 13: Catalog Number Explanation

    881 (657) 1050 1310 (980) Must operate at 2 kHZ PWM only, and only as a stand-alone inverter module (“K” in position 13). PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 14 Modules, and spare power modules. The Temposonics sensor cannot be used to None 3 Input Filter only Requires DriveLogix5730. close motor control or speed loops. Water PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 15: Complete Drive Data Nameplate Locations

    Nom. Coolant Pressure MFD. in 2007 on JUL 05 Frame: 2 Serial Number: MEAE2WJ0 Made in the U.S.A. (FAC1C) FRONT VIEW (Cover Removed) PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 16: Frames 3A And 3B Drives

    Serial Number: MEAE2WJ0 bottom covers of the Power Modules. Made in the U.S.A. (FAC1C) P/N 181255-A01 PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 17: Enclosure Ratings

    200,000 rms symmetrical Considerations amperes. For the PowerFlex 700L Frame 3A or 3B complete drive, a circuit breaker with shunt trip with the appropriate kAIC rating must always be used upstream of the power module. See Table 1.A...
  • Page 18: Unbalanced, Ungrounded Or Resistive Grounded Distribution Systems

    Industry Automation General Installation Information The kVA of all PowerFlex 700L drives on the distribution system and the system impedance of upstream transformers should be taken into account. ATTENTION: To guard against personal injury and/or equipment damage caused by improper circuit breaker selection, use only the...
  • Page 19: Wiring Requirements For The Drive

    The firing of IGBTs in the Active Converter Power Module can be disabled independently of any software control by opening the connection between terminals 13 and 14 on PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 20: Input Line Branch Circuit Protection

    Failure to do so may result in personal injury and/or equipment damage. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 21 Particularly, some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield. This construction can greatly increase the cable charging current required, PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 22 (194 °F) RHH/RHW-2 and impervious corrugated continuously welded Anixter 7VFD-xxxx or aluminum armor. equivalent • Black sunlight resistant PVC jacket overall. • Three copper grounds. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 23: Cable Trays And Conduit

    • The drive motor cabling should be kept as short as possible to minimize electromagnetic emission and capacitive currents. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 24: Essential Requirements For Ce Compliance

    7. Motor cabling must be separated from control and signal wiring wherever possible. 8. Review important precautions and attention statements throughout this manual before installing the drive. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 25: C-Tick Conformity

    “Enable.” This will cause the drive to execute a coast-to-stop (cease output) whenever an output contactor is opened. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 26 Aotewell Ltd www.aotewell.com Industry Automation 1-10 General Installation Information Notes: PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 27: Mounting Considerations

    Total Area Required for Drive Installation Overall drive dimensions are shown in Figure 2.1 as an aid in calculating the total area required for installing Frame 2 drives. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 28: Recommended Mounting Clearances

    Other objects can occupy this space; however, reduced air flow may cause protection circuits to fault the drive. In addition, inlet air temperature must not exceed the product specification. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 29: Verifying Drive Input Ratings Match Supplied Power

    • Do not subject the load to high rates of acceleration or deceleration. • Inspect all lifting hardware for proper attachment before lifting any drive unit. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 30: Attaching The Lifting Feet To The Drive

    (Figure 2.5) on the drive. Figure 2.4 Attaching Lifting Hardware to the Frame 2 Drive PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 31: Connecting Lifting Hooks To Proper Locations

    (B) longer than the distance between the opposite corners (A). B > A Min. 60° PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 32: Rotating The Drive About The Board

    If this is the case, the holding force must be equivalent. PEM is a registered trademark of PennEngineering. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 33: Verifying The Drive's Watts Loss Rating

    (For use with 700S Phase II Control only) Internal DPI Cable Synchronization Cable (For use with 700 Vector Control only) Communications Adapter Option PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 34: Removing The Inverter Control Cassette

    700S Phase II Control cassette to access its terminal blocks for control wiring. See the PowerFlex 700S High Performance AC Drive - Phase II Control User Manual, publication 20D-UM006, for control wiring details. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 35: Determining Wire Routing For Control, Ground, Drive Input, And Motor Output

    Figure 2.10 shows locations for Frame 2 control wire routing, ground, drive input, motor output, DPI communication ports/cable routing, and coolant connections. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 36 Bottom Drive Cover Coolant Inlet Coolant Outlet 481.8 (18.97) 290.4 (11.43) 245.8 (9.68) Bottom View of Drive R/L1 S/L2 T/L3 199.9 (7.87) 257.1 (10.12) PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 37: Grounding The Drive

    2.15. Tighten the ground connection to the recommended torque shown in Table 2.B. PowerFlex 700L Frame 2 drives are equipped with a common mode input Ungrounded or Resistive filter capacitor and MOV that are referenced to ground. If the drive is Grounded Installations installed on a resistive ground or ungrounded distribution system, disconnect this capacitor and MOV to prevent drive damage.
  • Page 38: Power Wiring

    1. Unfasten seven screws and remove the bottom drive cover (Figure 2.12). PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 39 Table 2.A Control Transformer Tap Usage AC Line Voltage Transformer Tap To Use 380V AC 400V AC 400V 440V AC 460V AC 480V 480V AC PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 40 6. Before fastening the two bracket screws, connect power to the fan power leads. 7. Reinstall the bottom drive cover by fastening the six screws. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 41: Installing Input Power Wiring To The Drive

    These connections are bus bar type terminations and require the use of lug connectors. Use only to verify that DC bus capacitors are discharged before servicing the Power Module. No other external use is permitted. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 42: Installing Mechanical Motor Overload Protection (Optional)

    In multiple motor applications (only V/Hz regulation), each motor must have its own user-supplied overload and branch circuit protection. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 43: Installing Output Wiring From The Drive Output Terminals To The Motor

    For terminal locations, see Figure 2.15. 3. Tighten the AC output power terminal connections to the proper torque as shown in Table 2.B. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 44: Control Wiring

    10 mm PS+ Terminal (#12 AWG) (#22 AWG) (5.3 lb•in) (0.39 in.) Maximum/minimum sizes that the terminals will accept - these are not recommendations. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 45 ➌ ➍ ➌ ➍ Customer Connection Side TB1 When TB4 is Present PE1 PE2 Customer Connection Side TB1 When TB4 is Not Present PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 46: Synchronization Connections

    TB2-2 TB2-1 TB2 Header on 700 Vector Control Cassette Control Synchronization Cable (Factory-Installed) P1 Terminal Block on Active Converter P1-7 Control Cassette P1-8 PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 47: Inverter-To-Converter Dpi Communication Cable

    To enable the Inverter and Converter section of the Frame 2 drive to communicate with each other, a factory-installed DPI communication cable is used. No user connection is required. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 48: Dpi Connections For Frame 2 Drives

    Frame 2 Installation DPI Connections for Frame Drive Connection Points 2 Drives The PowerFlex 700L Frame 2 drive provides a number of cable connection points as shown in Figure 2.19. If an additional external HIM is required for the application, the HIM can be connected to the DPI port on the bottom of the drive.
  • Page 49: Drive Components

    Overall drive dimensions are shown in Figure 3.1 as an aid in calculating the total area required for installing Frame 3A and 3B drives. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 50: Recommended Air Flow Clearances For Complete Drive

    Verify that there is adequate clearance for air circulation around the drive enclosures. A 15 cm (6 in.) minimum clearance is required wherever vents in the cabinet are located. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 51 (12.66) 177.8 125.2 46.5 (1.83) (7.00) (4.93) 177.8 114.4 (4.50) (7.00) Approximate Weight of Frame 3A Input Filter Assembly 695 kg (1530 lb) PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 52 Ø14.3 1500 (Ø0.56) (59.1) Typ. 615.0 (24.23) 157.7 (6.21) (9.2) (23.6) Approximate Weight of Frame 3B Input Filter Assembly 861.8 kg (1900 lb) PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 53 BACK VIEW LEFT SIDE VIEW FRONT VIEW Approximate Weight Power Module Power Module and Packaging 112 kg (247 lb) 144 kg (317 lb) PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 54 BACK VIEW LEFT SIDE VIEW FRONT VIEW Approximate Weight Power Module Power Module and Packaging 113.9 kg (251 lb) 145.6 kg (321 lb) PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 55: Recommended Mounting Clearances For Power Modules

    Other objects can occupy this space; however, reduced air flow can cause protection circuits to fault the module. In addition, inlet air temperature must not exceed the product specification. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 56: Verifying Power Module Input Ratings Match Supplied Power

    (see Figure 3.8). Prior to placing the complete drive equipment at its installation site, remove both the pallet and PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 57 Pallet mounting brackets: three front (shown), and three back (not shown). ATTENTION: To guard against possible personal injury and/or equipment damage, block the cabinet while removing the pallet mounting brackets. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 58: Lifting The Input Filter Bay

    Lifting the Input Filter Bay Figure 3.10 Frame 3 Input Filter Bay Lifting Instructions Vertical Lift Only PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 59: Lifting The Power Module

    DC bus bars for lifting or handling. Mechanically support conductors to minimize mechanical load on the input and output bus bars. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 60: Supporting The Power Module

    FRONT VIEW RIGHT SIDE VIEW Removing the Power Module Inverter or Converter Module Covers (Frame 3B Inverter Power Module shown) (4 Captive Screws) PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 61: Removing The Active Converter Power Module Control Cassette

    See the PowerFlex 700 Active Converter Power Module User Manual, publication PFLEX-UM002, for control wiring details. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 62: Removing The Inverter Power Module Control Cassette

    PowerFlex 700 Vector Control cassette to access its terminal blocks for control wiring. See the PowerFlex 700 Adjustable Frequency AC Drive User Manual - Series B, publication 20B-UM002, for control wiring details. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 63: Powerflex 700S Phase Ii Control Cassette (Optional)

    Figure 3.16 Removing the Optional PowerFlex 700S Phase II Control Cassette Frame 3B Inverter Power Module shown Detail TB1 Terminals TB2 Terminals Communications Adapter Option PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 64: Verifying The Drive's Watts Loss Rating

    0…40 °C (32…105 °F) ambient air based on the drive’s watts loss rating. Important: Install the vented top cover for PowerFlex 700L Frame 3A and Installing the Vented Top 3B complete drives before routing input wiring. See the vented...
  • Page 65: Frame 3B Drives

    L1 L2 L3 1027 (40.43) 1150 (45.27) 2092 (82.35) Maximum Installed Height FU7, FU8, FU9 362 (14.26) 418 (16.46) INSTALLED VIEWS CUTAWAY VIEWS PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 66 Ø22 (Ø0.88) through 168 (6.62) Bottom Anti-sway 90 (3.56) Knockout Size 1/2 inch Inlet Bracket 132 (5.18) in Right Wall for Cooling Loop Equipment Wiring PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 67 Vented Top Cover 647 (25.46) 847 (33.36) 946 (37.25) 2286 (90.0) Maximum Installed Height FU7, FU8, FU9 477 (18.77) 504 (19.84) INSTALLED VIEWS CUTAWAY VIEWS PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 68 559.5 (22.03) Coolant Outlet Coolant Inlet 549.0 (21.61) 107.6 (4.24) 66.3 (2.61) 91.1 106.5 67.5 (3.58) (4.19) (2.66) Bottom View of Power Module PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 69 Inlet 157 (6.19) Ø22 (Ø0.88) through 90 (3.56) Bracket Knockout Size 1/2 inch 132 (5.18) in Right Wall for Cooling Loop Equipment Wiring PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 70: Grounding The Power Module

    Input Filter Bay (see Figure 3.24). PowerFlex 700L Frame 3A and 3B drives are equipped with a common Ungrounded or Resistive mode capacitor and MOV that are referenced to ground. If the drive is Grounded Installations installed on a resistive ground or ungrounded distribution system, disconnect this capacitor and MOV to guard against drive damage.
  • Page 71: Installing Input Power Wiring

    115V control voltage. If your line voltage is different than the voltage class specified on the drive nameplate, it may be necessary to change transformer taps as described below. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 72 Figure 3.23 Frame 3A Regenerative Drive Input Power and PE Wiring INPUT FILTER BAY DETAIL Figure 3.24 Frame 3B Regenerative Drive Input Power and PE Wiring INPUT FILTER BAY DETAIL PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 73: Installing An External/Separate Input Disconnect

    3.3, Figure 3.21, and Figure 3.27). 2. Tighten the AC input power terminal connections to the recommended torque as shown in Table 3.C. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 74 Size DC power conductors for current carrying capacity as follows: 400/480V, 1000 Amps; 600/690V, 800 Amps. Figure 3.25 Frame 3A Converter/Inverter Power Module Terminal Locations U/T1 V/T2 W/T3 R/L1 DC+ TESTPOINT S/L2 DC- TESTPOINT T/L3 PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 75 4 PRECH E FEEDBAC ENABLE 6 INDUCTO R OVERTEM WIRE RANGE: 24-10 AWG (0.24-4M M STRIP LENGTH: 0.31 IN (8 MM) TORQUE: 8 IN-LB (0.9 N-M) PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 76 4 PRECH E FEEDBACK ENABLE 6 INDUCTOR OVERTEMP WIRE RANGE: 24-10 AWG (0.24-4MM STRIP LENGTH: 0.31 IN (8 MM) TORQUE: 8 IN-LB (0.9 N-M) PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 77: Installing Output Power Wiring

    Failure to observe these precautions can result in bodily injury. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 78: Installing Control Wiring From The Input Filter Bay To The Power Module Bay

    Connect wiring to terminals in accordance with Table 3.D, Table 3.A, Table 3.E, Figure 3.30, and the Frame 3B drive schematic on page C-10 page C-12. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 79 PMC P1-10 TB2-6 PMC TB5-2 TB2-6 M6-L1 TB2-7 M6-PE TB2-9 PMC TB5-4 TB2-10 PMC TB5-7 TB2-11 PMC TB5-5 PMC TB5-4 PMC TB5-6 Factory-installed jumper PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 80 WIRE RANGE 24-10 AWG (0.2-4 MM STRIP LENGTH 0.31 IN (8 MM) TORQUE 8 IN-LB (0.9 N-M) M5 - Power Module Bay Fan (Door-Mounted) PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 81 WIRE RANGE 24-10 AWG (0.2-4 MM STRIP LENGTH 0.31 IN (8 MM) TORQUE 8 IN-LB (0.9 N-M) M6 - Power Module Bay Fan (Door-Mounted) PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 82: Synchronization Connections For Frame 3A

    P1-8 GATE ENABLE 6 INDUCTOR OVERTEMP WIRE RANGE: 24-10 AWG (0.2-4 MM) STRIP LENGTH: 0.31 IN (8 MM) TORQUE: 8 IN-LB (0.9 N-M) PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 83: Inverter-To-Converter Dpi Communication Cable

    Inverter Power Module to the Converter Power Module. The two cables for coupling are described in the next two subsections. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 84: Control Synchronization Cable

    0.31 IN (8 MM) TORQUE: TORQUE: 8 IN-LB 8 IN-LB (0.9 N-M) (0.9 N-M) Control Synchronization Cable (Factory-Provided) Active Converter Power Module Inverter Power Module PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 85: Inverter-To-Converter Dpi Communication Cable

    The use of two external HIM devices is not supported. If multiple external HIM devices are required, then install a user-supplied splitter cable or splitter box. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 86 Splitter cable connected to DPI Port 2 provides an additional port. DPI Port 5 Cable connection for communications adapter. DPI Port 6 Internal DPI connection to Active Converter PCB. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 87: External Door-Mounted Him Connection (Optional)

    Dimensions are in millimeters and (inches). 116 (4.57) Dimensions mm (in.) Frame Size 1206 (47.49) 1301 (51.21) Chapter Cooling Loop Installation for details. Coolant Loop Connections PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 88 Aotewell Ltd www.aotewell.com Industry Automation 3-40 Frame 3A and 3B Installation Notes: PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 89: Chapter 4 Cooling Loop Installation

    Flow To Facility Water Indicator = hose or pipe connection Figure 4.2 shows a cooling loop diagram for a typical liquid-to-liquid heat exchanger. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 90 Measures the drive coolant flow rate. Level Switch Senses the level of coolant in the reservoir. Reservoir Stores drive coolant. Pump and Motor Circulates drive coolant. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 91: Liquid-To-Air Heat Exchanger

    Measures the drive coolant flow rate. Level Switch Senses the level of coolant in the reservoir. Reservoir Allows for expansion of coolant. Pump and Motor Circulates drive coolant. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 92: Chiller

    Figure 4.6 Chiller Plumbing Diagram Condenser/Subcooler Compressor Filter-Drier Thermostatic Expansion Valve Sight Glass Level Switch Drive Reservoir Drive Coolant Flow Ambient Temperature Switch Sensor Pump PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 93: Cooling Loop Resources

    Cooling loops are available from many suppliers, such as Dimplex Thermal Solutions, which can be contacted as follows: USA and Canada: 1-800-968-5665 Elsewhere: 1-269-349-6800 PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 94: Cooling Loop Application Guidelines

    • Stainless steel, 300 series Important: Do not use galvanized pipe. 8. Provide a method in the cooling loop for draining and replacing the coolant. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 95: Drive Coolant Connections

    Cooling Loop Installation Drive Coolant Connections Frame 2 Drive or Frame 3A or 3B Power Module For locations of the coolant inlet and outlet connections on PowerFlex 700L Frame 2 drives, see Figure 2.10. For locations on Frame 3A and 3B Power...
  • Page 96: Frame 3A Or 3B Complete Drive

    Industry Automation Cooling Loop Installation Frame 3A or 3B Complete Drive For locations of the coolant inlet and outlet connections on PowerFlex 700L Frame 3A Complete Drives, see Figure 3.18 (front and side views). For locations on Frame 3B Complete Drives, see Figure 3.21...
  • Page 97 Frame 3B 20L-GH30-A1 All drive side hose kit fittings are 37 degree flare. Each hose kit contains two (2) hoses and the appropriate connectors. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 98: Drive Coolant Requirements

    Use of common silicate-containing, automotive-type ethylene glycol solutions is prohibited as they can damage the heat exchanger and/or drive and cooling module equipment. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 99: Biocide

    1.2 m (4 ft) hoses. Longer hoses require more coolant. The maximum hose length of 9.1 m (30 ft) would require up to an additional 2.8 liters (3/4 gal). PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 100 Aotewell Ltd www.aotewell.com Industry Automation 4-12 Cooling Loop Installation Notes: PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 101: Chapter 5 Programming And Parameters

    Default 0 = Condition False x = Reserved 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 102 Default 0 = Condition False x = Reserved 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 103 Adapters that are presently issuing a valid start command. 290 [Jog Owner] See [Stop Owner] Adapters that are presently issuing a valid jog command. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 104 [Logic Mask]. Definition 1 = Control Permitted Default 0 = Control Masked x = Reserved 15 14 13 12 11 10 9 PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 105: Utility File

    Description 700L EventStatus Indicates the presence of certain drive anomalies for the PowerFlex 700L Liquid-Cooled drive. Bit 0 [Dsat Phs U1] indicates that the primary structure detected a Dsat on phase U. Bit 1 [Dsat Phs V1] indicates that the primary structure detected a Dsat on phase V.
  • Page 106 Description 700L FaultStatus Indicates the occurrence of exception events that have been configured as fault conditions for the PowerFlex 700L Liquid-Cooled drive. Bit 0 [Dsat Phs U1] indicates that the primary structure detected a Dsat on phase U. Bit 1 [Dsat Phs V1] indicates that the primary structure detected a Dsat on phase V.
  • Page 107 Values Description 700L AlarmStatus Indicates the occurrence of exception events that have been configured as alarm conditions for the PowerFlex 700L Liquid-Cooled drive. Bit 0 [NonCnfgFault] Not configured as alarm. Bit 1 [NonCnfgFault] Not configured as alarm. Bit 2 [NonCnfgFault] Not configured as alarm.
  • Page 108 Aotewell Ltd www.aotewell.com Industry Automation Programming and Parameters Notes: PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 109: Faults And Alarms

    Status indicators for Frame 2 drives are located near the top and front of the drive (see Figure 2.1). For drive status indications, see Table 6.A. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 110: Accessing Status Indicators Of Powered Frame 3A And 3B Complete Drives

    To Close: 1. Close and lock the power module bay door. 2. Close and lock the input filter bay door. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 111: Him Indication

    The LCD HIM immediately reports the alarm condition by displaying the following information: Main Menu: • Alarm name (Type 2 alarms only) Diagnostics • Alarm bell graphic Parameter Device Select PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 112: Manually Clearing Faults

    Time Since Fault 00000:00:01 For a complete listing of Converter faults, descriptions, and actions, see the PowerFlex 700L Active Converter User Manual, publication PFLEX-UM002. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 113: Vector Control Fault Descriptions

    Check start inhibits. Check parameter 214 - [Start Inhibit]. 700L NTC Open F192 Thermal sensor failed on 700L power structure. Contact Technical Support. page 6-1 for a description of fault types. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 114: Phase Ii Control Fault Descriptions

    Alarms are automatically cleared when the condition that caused the alarm Clearing Alarms is no longer present. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 115: Alarm Descriptions (Only 700S Phase Ii Control)

    Figure 6.2 Input Filter Cabinet Door Filter Replacement CE Shield Barrier Filter Filter Input Filter Cabinet Input Filter Cabinet (Door Closed) (Door Open) PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 116 Aotewell Ltd www.aotewell.com Industry Automation Troubleshooting Notes: PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 117: Appendix A Supplemental Drive Information

    220…300% of rated current (dependent on drive rating) Line Transients: Up to 6000 volts peak per IEEE C62.41-1991 Control Logic Noise Immunity: Showering arc transients up to 1500V peak PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 118 Frequency Accuracy (Vector Control only) Digital Input: Within ± 0.01% of set output frequency. Analog Input: Within ± 0.4% of maximum output frequency PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 119 Class 10 motor overload protection according to NEC article 430 and motor over-temperature Protection: protection according to NEC article 430.126 (A)(2). UL File E59272. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 120: Derating Guidelines

    Ambient Frame 2 drives have a maximum ambient of 50 °C (122 °F). Frame 3A and 3B drives have a maximum ambient of 40 °C (104 °F). PowerFlex 700L drives cannot be derated to operate at higher temperatures. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual...
  • Page 121: Carrier Frequency

    Industry Automation Supplemental Drive Information Carrier Frequency For Frame 2 drives, see the carrier frequency derating table below. PowerFlex 700L Frame 3A and 3B drives cannot be run above 4 kHz. 293 Amps (80%) Output (Amps) Carrier Frequency (kHz)
  • Page 122: Watts Loss

    Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 123: Circuit Breakers

    2000 170M6621 Only the Dual Inverter for PowerFlex 700L Frame 3A is available as a DC input inverter. Two 1000A Bussmann 170M6614 fuses per phase can also be used. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual...
  • Page 124 845 (630) 1250 2000 170M6621 Only the Dual Inverter for PowerFlex 700L Frame 3A is available as a DC input inverter. Two 1000A Bussmann 170M6614 fuses per phase can also be used. Table A.J 810 Volt DC Input Fusing DC Input...
  • Page 125: Appendix B Frame 2 Schematics

    Topic Page Regenerative Drive Wiring Diagram with TB4 Connections – 400/480V, 3 Phase Regenerative Drive Wiring Diagram without TB4 Connections – 400/480V, 3 Phase PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 126: Regenerative Drive Wiring Diagram With Tb4 Connections - 400/480V, 3 Phase

    +12/+24V Cooling Loop TB1(1b - 6) Cooling Loop Return TB1(1b - 7) +24V (DigIn) TB1(1b - 8) Gate Enable TB2 - 1 TB2 - 2 PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 127 10 13 14 15 7 8 30-Pin 30-Pin 9-Pin 20-Pin Safety 20-Pin 20-Pin Encoder PCB COMM Option TB1(1a - 12) Carrier Sink Connection TB1(1a - 10) PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 128: Regenerative Drive Wiring Diagram Without Tb4 Connections - 400/480V, 3 Phase

    To Customer TB TB1(1b - 5) +12/+24V Cooling Loop TB1(1b - 6) Cooling Loop Return TB1(1b - 7) +24V (DigIn) TB1(1b - 8) Gate Enable PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 129 TB1(1a - 10) Signal Network Note: P1, P2, P6 connectors on PF700S Ph II control board. J2, J3, J7 connectors on PF700 Vector control board. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 130 Aotewell Ltd www.aotewell.com Industry Automation Frame 2 Schematics Notes: PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 131: Frame 3A Regenerative Drive Wiring Diagram - 400/480V, 3 Phase

    Frame 3B Active Converter Power Module Schematic – 400/690V, 3 Phase C-14 Frame 3B Inverter Power Module Schematic – 400/690V, 3 Phase C-16 PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 132 214A 217A Precharge Resistors 47 ohm 215A 218A 212A 234A 235A 232A 233A 229F 229C 229E Precharge Contactors 231A 230A INPUT FILTER BAY PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 133 Inductor Overtemp T2/T4 Factory-Installed Jumper Motor T1/T6 For additional detail, see Power Module schematic. IGBT Converter / IGBT Inverter Power Module POWER MODULE BAY PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 134 214A 217A Precharge Resistors 47 ohm 212A 215A 218A 234A 232A 233A 235A 229C 229E 229F Precharge Contactors 231A 230A INPUT FILTER BAY PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 135 Inductor Overtemp T2/T4 Motor Factory-Installed Jumper T1/T6 For additional detail, see Power Module schematic. IGBT Converter / IGBT Inverter Power Module POWER MODULE BAY PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 136 Kill Jumper P1-13, 14 Flange-Mount 8-Pin Female Mini-DIN External HIM Option Shielded Cable, Grounded Both Ends and Network Power and Signal and Network PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 137 3.) Jumper J3-9, 10 is provided with the Addressable Power PCB. 4.) Product software supports only one external HIM. A splitter box is required for multiple external HIM devices. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 138 External DPI Cable Interface HIM Option Comm Cassette Cable Shielded Cable, (Option) Bezel Grounded Both Ends (Option) I/O and Comm. Adapter Cable Network PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 139 A. Permitted for 400V, 480V, and 600V Classes. B. Not permitted for 690V Class. 3.) Jumper J3-9, 10 is provided with the Addressable Power PCB. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 140: Frame 3B Regenerative Drive Wiring Diagram – 400/480V, 3 Phase

    Resistors 2R6B 2R4B 2R5B 23 ohm 215A 218A 212A 234A 235A 232A 233A 229C 229E 229F Precharge Contactors 231A 230A INPUT FILTER BAY PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 141 DC BUS DC BUS Motor T1/T6 IGBT Converter Power Module IGBT Inverter Power Module For additional details, see Power Module schematic. POWER MODULE BAY PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 142 Resistors 2R6B 2R4B 2R5B 23 ohm 215A 218A 212A 234A 235A 232A 233A 229C 229E 229F Precharge Contactors 231A 230A INPUT FILTER BAY PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 143 DC BUS DC BUS Motor T1/T6 IGBT Converter Power Module IGBT Inverter Power Module For additional details, see Power Module schematic. POWER MODULE BAY PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 144 Adapter Cassette Shielded Cable, Grounded Both Ends See Note 5 Option I/O & Option Cable Option Network (See Note 5-B) Comm. Adapter Cable PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 145 B. Use with Active Converter Power Module - Stand Alone (Catalog String position 13 = P). See DETAIL A DPI Peripheral = OFF (See Note 5-A) DPI Master = ON (See Note 5-B) ON < DETAIL A PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 146 Communications I/F (T-Board) PCB Shielded Cable External Shielded Cable, Grounded Both Ends HIM Option COMM Cassette See Note 5. Support Option I/O and Option Network PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 147 5.) Product software supports only one external HIM. Do not connect external HIM if one is also connected to the Converter Power Module. A splitter box is required for multiple external HIM devices. PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com...
  • Page 148 Aotewell Ltd www.aotewell.com Industry Automation C-18 Frame 3A and 3B Schematics Notes: PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 149 Accel Mask parameter (700 Vector Control), faults, 6-4 Comm Control Parameter Group (700 Accel Owner parameter (700 Vector Vector Control), 5-3 Control), 5-4 PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 150 Utility (700 Vector Control), 5-1 DPI connections Utility (700S Phase II Control), 5-5 for Frame 2 drives, 2-22 for Frame 3A and 3B drives, 3-37 PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 151 Frame 3A, 3-35 Frames 3A and 3B, 3-29 Frame 3B, 3-37 Jog Mask parameter (700 Vector Control), 5-3 Jog Owner parameter (700 Vector Control), 5-3 PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 152 Security Parameter Group (700 Vector Control), Frames 3A and 3B, 3-25 power module (Frames 3A and 3B) shielded cables - power, 1-5 lifting instructions, 3-11 removing covers, 3-12 PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 153 6-1 unbalanced, ungrounded or resistive grounded supply, 1-2 unshielded power cables, 1-5 Utility File 700 Vector Control, 5-1 700S Phase II Control, 5-5 PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 154 Aotewell Ltd www.aotewell.com Industry Automation Index-6 PowerFlex 700L Frames 2, 3A, and 3B Liquid-Cooled AC Drives User Manual Publication 20L-UM001E-EN-P HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
  • Page 155 Aotewell Ltd www.aotewell.com Industry Automation sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
  • Page 156 Aotewell Ltd www.aotewell.com Industry Automation U.S. Allen-Bradley Drives Technical Support - Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives www.rockwellautomation.com Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444...

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