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SERVICE MANUAL
Ver. 1.1 2005.03
CD player
System
Compact disc digital audio system
Laser diode properties
Material: GaAlAs
Wavelength: λ = 770 - 800 nm
Emission duration: Continuous
Laser output: Less than 44.6 µW
(This output is the value measured at a distance
of 200 mm from the objective lens surface on
the optical pick-up block with 7 mm aperture.)
D-A conversion
1-bit quartz time-axis control
Frequency response
+1
20 - 20 000 Hz
dB (measured by JEITA)
–2
Output (at 4.5 V input level)
Headphones (stereo minijack)
Approx. 5 mW + Approx. 5 mW at 16 Ω
(Approx. 1.5 mW + Approx. 1.5 mW at 16 Ω)*
*For the customers in Europe
Radio
Frequency range
z AEP models
FM: 87.5 - 108.0 MHz
AM: 531 - 1 602 kHz
z MX, E19 models
•9 kHz step:
FM: 87.5 - 108.0 MHz
AM: 531 - 1 710 kHz
•10 kHz step:
FM: 87.5 - 108.0 MHz
AM: 530 - 1 710 kHz
Sony Corporation
9-961-563-02
2005C16-1
Personal Audio Group
© 2005.03
Published by Sony Engineering Corporation
XP-ZR810
Photo : US model
Model Name Using Similar Mechanism D-EJ760
CD Mechanism Type
Optical Pick-up Type
SPECIFICATIONS
z E13 model
•9 kHz step:
FM: 87.5 - 108.0 MHz
AM: 531 - 1 602 kHz
•10 kHz step:
FM: 87.5 - 108.0 MHz
AM: 530 - 1 710 kHz
z US, Canadian models
•10 kHz step:
TV: 2 - 13 ch
WB (weather band): 1 - 7 ch
FM: 87.5 - 108.0 MHz
AM: 530 - 1 710 kHz
•9 kHz step:
TV: 2 - 13 ch
WB (weather band): 1 - 7 ch
FM: 87.5 - 108.0 MHz
AM: 531 - 1 710 kHz
Antenna
FM: Headphones/earphones cord antenna
AM: Built-in ferrite bar antenna
General
Power requirements
• Two LR6 (size AA) batteries: 1.5 V DC × 2
FM/AM PORTABLE CD PLAYER
US Model
Canadian Model
AEP Model
E Model
CDM-3325ER
DAX-25E
• AC power adaptor (DC IN 4.5 V jack):
*
1
Battery life
(approx. hours)
When you use the CD player on a flat and stable
surface.
When SOUND mode is set to "OFF."
Playing time varies depending on how the CD
player is used.
When using two Sony alkaline batteries
LR6 (SG) (produced in Japan)
E•A•S•S GP
"EASS GP 1" "EASS GP 2"
Audio CD
50
2
ATRAC CD*
80
3
MP3 CD*
62
RADIO ON
75
*1 Measured value by the standard of JEITA (Japan
Electronics and Information Technology
Industries Association)
*2 Recorded at 48 kbps
*3 Recorded at 128 kbps
— Continued on next page —
45
80
62

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Summary of Contents for Sony XP-ZR810

  • Page 1 US, Canadian models Emission duration: Continuous Laser output: Less than 44.6 µW •10 kHz step: When using two Sony alkaline batteries (This output is the value measured at a distance TV: 2 - 13 ch LR6 (SG) (produced in Japan)
  • Page 2: Table Of Contents

    XP-ZR810 Ver. 1.1 TABLE OF CONTENTS 1. SERVICING NOTES ······················································· 4 Operating temperature 5°C - 35°C (41°F - 95°F) 2. GENERAL Dimensions (w/h/d) (excluding ·········································································· 5 projecting parts and controls) Approx. 136.2 × 30.1 × 143.0 mm 3. DISASSEMBLY ································································ 7 ×...
  • Page 3 CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE Laser component in this product is capable of emitting REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY radiation exceeding the limit for Class 1. DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
  • Page 4: Servicing Notes

    XP-ZR810 SECTION 1 SERVICING NOTES NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts.
  • Page 5: General

    XP-ZR810 SECTION 2 GENERAL This section is extracted from instruction manual. Locating The Controls 9 RADIO OFF/x (stop) button (group)/TUNE – button (play/pause) button 2 RADIO ON/BAND button qa PRESET+/> (skip/search) button (group)/TUNE + button qs Display window 4 i (headphones)jack qd DC IN 4.5 V jack...
  • Page 6: Using The Dry Batteries

    XP-ZR810 Using the dry batteries When to replace the batteries You can check the remaining power of the Use only the following dry battery type for batteries in the display. your CD player: • LR6 (size AA) alkaline batteries For the battery life, see “Specifications.”...
  • Page 7: Disassembly

    XP-ZR810 SECTION 3 DISASSEMBLY Note : Disassemble the unit in the order as shown below. 3-1. CABINET (FRONT) ASSY, UPPER LID ASSY (Page 7) 3-2. CD MECHANISM DECK (CDM-3325ER), 3-4. UPPER LID ASSY MAIN BOARD (Page 9) (Page 8) 3-5 .
  • Page 8: Main Board

    XP-ZR810 3-2. CD MECHANISM DECK (CDM-3325ER), MAIN BOARD three insurators 5 CD mechanism deck (CDM-3325ER) flexible board (15P) (CN601) connector (CN401) connector CDM cover sheet (CN402) CDM cushion MAIN board When installing it, align the switch position as shown. S810 3-3.
  • Page 9: Upper Lid Assy

    XP-ZR810 3-4. UPPER LID ASSY 1 Remove the full open left spring in the direction of the arrow. 2 full open left spring 4 full open right spring upper cabinet 3 Remove the full open right spring in the direction of the arrow.
  • Page 10: Switch Board

    XP-ZR810 3-5. SWITCH BOARD 1 ten screws upper lid SWITCH board 7 flexible flat cable (20P) 6 LCD adhesive sheet 5 liquid crystal display panel 4 connector (CN2001) 2 four claws...
  • Page 11: Electrical Adjustments

    XP-ZR810 SECTION 4 ELECTRICAL ADJUSTMENTS Procedure: CD SECTION 1. Connect the oscilloscope to the test point TP601 (RF) on the MAIN board. The CD section adjustments are done automatically in this set. 2. Set a disc. (YEDS-18) 3. Press the button.
  • Page 12 XP-ZR810 • Repeat the procedures in each adjustment several times for the 0 dB = 1 µV TUNER SECTION maximum level meter indication. • The AM tracking adjustments should be finally done by the [AM] trimmer capacitors. BAND: AM ( ) : US, Canadian models...
  • Page 13 XP-ZR810 Adjustment Location: [MAIN BOARD] (Side A) L3, CT3 AM TRACKING adjustment [MAIN BOARD] (Side B) AP24(TU-R) AP19(TU-L) TP8(VT) FM TRACKING adjustment TV TRACKING adjustment...
  • Page 14: Diagrams

    XP-ZR810 Ver. 1.1 SECTION 5 DIAGRAMS NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS Note on Printed Wiring Board Note on Schematic Diagram: • All capacitors are in µF unless otherwise noted. pF: µµF 50 WV • X : parts extracted from the component side.
  • Page 15: Block Diagrams - Main Section

    XP-ZR810 5-1. BLOCK DIAGRAMS – MAIN SECTION – FM ANT IC302 TU-L HEADPHONE AMP TUNER SECTION TU-R IC601 TU-L_I (Page16) RF AMP,SERVO,DSP, D/A CONV,D-RAM CONT TU MUTE TU-R_I AOUT1 CD-L_I OPTICAL PICK-UP J301 AOUT2 CD-R_I DAX-25E POWER-L_O D320 DETECTOR CENTER-AMP...
  • Page 16: Tuner Section

    XP-ZR810 – TUNER SECTION – FM ANT 2 FM-RF_I B.P.F FM /AM IF/RF AMP TU-L MAIN 10.7MHz SECTION FM-MIX_O 4 FM-IF_I (Page15) 1 TV-RF_I TU-R US, CND R_O 15 AM FERRITE-BAR 450kHz ANTENNA TU MUTE AM-IF_I AM_BP AM-MIX_O 5 FM-RF_O...
  • Page 17: Printed Wiring Board - Main Board (Side A)

    XP-ZR810 Ver. 1.1 5-2. PRINTED WIRING BOARD – MAIN BOARD (SIDE A) – : Uses unleaded solder. MAIN BOARD (SIDE A) SWITCH BOARD CN2002 (Page 25) • Semiconductor M901 M902 Location SPINDLE SLED MOTOR MOTOR Ref. No. Location D320 IC 702...
  • Page 18: Printed Wiring Board - Main Board (Side B)

    XP-ZR810 Ver. 1.1 5-3. PRINTED WIRING BOARD – MAIN BOARD (SIDE B) – : Uses unleaded solder. MAIN BOARD (SIDE B) BATTERY SIZE "AA" (IEC DESGNATION LR6) 2PCS, 3V R817 J401 R880 DC IN 4.5V R881 • Semiconductor AEP,E13 IC 801...
  • Page 19: Schematic Diagram - Main Board (1/6)

    XP-ZR810 Ver. 1.1 5-4. SCHEMATIC DIAGRAM – MAIN BOARD (1/6) – See page 35 for IC PIN FUNCTION DESCRIPTION. (1/6) MAIN BOARD 100K MAIN BOARD IC601 (4/6) IC603 (Page 22) RF AMP, SERVO, DSP D/A CONV., D-RAM CONT. D-RAM CXD3039AR...
  • Page 20: Schematic Diagram - Main Board (2/6)

    XP-ZR810 5-5. SCHEMATIC DIAGRAM – MAIN BOARD (2/6) – MAIN BOARD (1/6) (Page 19) MAIN BOARD (2/6) M902 SLED MAIN MOTOR BOARD (4/6) (Page 22) M901 SPINDLE MOTOR MAIN BOARD (4/6) (Page 22) IC403 COIL/MOTOR DRIVER POWER CONT. IC403 IC B/D...
  • Page 21: Schematic Diagram - Main Board (3/6)

    XP-ZR810 5-6. SCHEMATIC DIAGRAM – MAIN BOARD (3/6) – See page 38 for IC PIN FUNCTION DESCRIPTION. MAIN MAIN BOARD BOARD MAIN MAIN (6/6) MAIN (6/6) BOARD BOARD (Page 24) BOARD (Page 24) (4/6) (4/6) (5/6) (Page 22) (Page 22)
  • Page 22: Schematic Diagram - Main Board (4/6)

    XP-ZR810 Ver. 1.1 5-7. SCHEMATIC DIAGRAM – MAIN BOARD (4/6) – MAIN BOARD MAIN (5/6) BOARD (Page 23) (5/6) (Page 23) (4/6) MAIN BOARD IC302 HEAD PHONE AMP IC302 AN17883A-VF IC B/D R334 *1 *10 R121, R221 EXCEPT AEP : 22K...
  • Page 23: Schematic Diagram - Main Board (5/6)

    XP-ZR810 Ver. 1.1 5-8. SCHEMATIC DIAGRAM – MAIN BOARD (5/6) – See page 33 for IC PIN FUNCTION DESCRIPTION. MAIN BOARD (5/6) (VT) MAIN BOARD (4/6) (Page 22) MA2S357(E) -(TX).SO US,CND MAIN BOARD (4/6) (Page 22) MAIN BOARD (3/6) (Page 21)
  • Page 24: Schematic Diagram - Main Board (6/6)

    XP-ZR810 5-9. SCHEMATIC DIAGRAM – MAIN BOARD (6/6) – (6/6) MAIN BOARD DC/DC 2SA1577-T106-QR CONVERTER +B SWITCH MAIN BOARD (3/6) (Page 21) +B SWITCH MAIN BOARD 2SA1577-T106-QR +B SWITCH (4/6) (Page 22) +B SWITCH MAIN BOARD (5/6) (Page 23) IC702...
  • Page 25: Printed Wiring Board - Switch Board

    XP-ZR810 5-10. PRINTED WIRING BOARD – SWITCH BOARD – SWITCH BOARD L I Q U I D C R Y S TA L D I S P L AY > SCROLL DSPL/MENU ENTER SCROLL MAIN BOARD CN801 (Page 17) BAND...
  • Page 26: Schematic Diagram - Switch Board

    XP-ZR810 5-11. SCHEMATIC DIAGRAM – SWITCH BOARD – SWITCH BOARD L I Q U I D C R Y S TA L MAIN D I S P L AY BOARD (3/6) CN801 (Page 21) BAND SCROLL SCROLL DSPL/MENU ENTER >...
  • Page 27 XP-ZR810 • IC BLOCK DIAGRAMS IC1 TA2154FN (EL)(MAIN Board) REQ-SW IF COUNT OUT...
  • Page 28 XP-ZR810 IC62 AK93C55AV-L (MAIN Board) VREF GENERATOR INSTRUCTION DECODE CONTROL DECODER BUFFERS CLOCK GENERATION EEPROM R/W AMPS 2048bit 128 X 16 INSTRUCTION AUTO ERASE REGISTER DATA REGISTER...
  • Page 29 XP-ZR810 IC302 AN17883A-VF (MAIN Board) PRE-GND BASS_NF BIAS TU_R_1 MIX_0 CD_R_1 AGC_SW VOL BIAS LINE-L_0 LINE-R_0 VCC1 VOL-L_1 VOL-BIAS Volume Control VOL-R_1 RIPPLE-F TU-L-ATT VOL-CTL_1 Input Control TU-R-ATT MUTE BEEP IN-SEL AVLS_SW...
  • Page 30 XP-ZR810 IC403 TB2138AFG (MAIN Board) 60 59 58 57 56 55 VREF DC IN DC IN LATCH H BRIDGE H BRIDGE H BRIDGE REGB DATA LEVEL CONTROLLER SHIFTER CLOCK INM1 WAKEUP CONTROL BAND GAP CHGSW CHARGE OUT4(LD) INP1 STANDBY BIAS...
  • Page 31 XP-ZR810 IC701 CXR710160-207R (E13,E92,MX)(MAIN Board) IC701 CXR710160-210R (US,CND,AEP,UK)(MAIN Board) 64 63 62 61 60 59 58 57 56 55 52 51 50 49 PE3/RxD1 PE2/TxD1 PE1/RxD0 PE0/TxD0 INTERFACE LRCKI BCKI VDIOCD0 PCMDI DVDD4 CD-ROM TAPTD0 INTERFACE SCANEN DVDD0 DVSS0 DVSS2...
  • Page 32 XP-ZR810 IC803 AK6417CH-E2 (MAIN Board) DATA REGISTER R/W AMPS AUTO ERASE INSTRUCTION EEPROM REGISTER INSTRUCTION DECODE CONTROL RDY/BUSY 16384bit CLOCK 1024 16 DECODER GENERATION BUFFERS VPP SW RESET VREF GENERATOR...
  • Page 33: Ic Pin Function Description

    XP-ZR810 5-12. IC PIN FUNCTION DESCRIPTION • IC3 TC9327AF-04CDW DTS MICRO CONTROLLER (MAIN Board) Pin No. Pin Name Description 1 to 4 COM1 to COM4 LCD drivers (not used (open)) 5 to 20 S1 to S16 LCD drivers (not used (open)) MODEL1 Key setting selector signal input (fixed at “L”)
  • Page 34 XP-ZR810 Pin No. Pin Name Description HOLD_I Not used (connected to ground) NC (OT1) Not used (open) — Ground terminal NC (FM_I) Not used (open) TV/FM/AM_IN TV/WB/FM/AM OSC signal input VDD(1.8-2.2V) — Power supply terminal RESET_I Reset signal input from the IC801...
  • Page 35 XP-ZR810 • IC601 CXD3048R RF AMP, DSP, DIGITAL SERVO PROCESSOR, D-RAM CONTROLLER (MAIN Board) Pin No. Pin Name Description XRAS Low address strobe signal output to the D-RAM Data input enable signal output to the D-RAM 3 to 6 D1, D0, D3, D2...
  • Page 36 XP-ZR810 Pin No. Pin Name Description TEST Input terminal for the test (fixed at “L”) VSS1 — Ground terminal LRMU Muting on/off control signal output to the headphone amplifier DOUT Not used (open) ATSK Not used (open) DFCT Not used (open)
  • Page 37 XP-ZR810 Pin No. Pin Name Description PCMD_I Serial data input from the CXR710160 BCK_O Bit clock output to the CXR710160 BCK_I Bit clock input from the CXR710160 DVDD — Power supply terminal 113 to 117 A3 to A0, A10 Address signal output to the D-RAM...
  • Page 38 XP-ZR810 • IC801 TMP91CY28FG-5CH5 SYSTEM CONTROL (MAIN Board) Pin No. Pin Name Description — Ground terminal — Ground terminal VCPU — Power supply terminal (+2.0 V) XRST_O System reset signal output PWM_O Power on/off signal output (not used (open)) BEEP_O...
  • Page 39 XP-ZR810 Pin Name Description Pin No. BAT_VCC_ON_O Not used (open) DTS_RST_O Reset signal output to the TC9327AF XKRESET Reset signal output to the CXR710160 XCS_O P/S signal output to the LCD unit — Ground terminal XNMI_I Not used (fixed at “H”) VCPU —...
  • Page 40: Exploded Views

    XP-ZR810 Ver. 1.1 SECTION 6 EXPLODED VIEWS NOTE: • -XX, -X mean standardized parts, so they may • The mechanical parts with no reference number The components identified by mark 0 or have some differences from the original one. in the exploded views are not supplied.
  • Page 41: Cabinet (Rear) Assy

    XP-ZR810 Ver. 1.1 6-2. CABINET (REAR) ASSY supplied CD mechanism deck (CDM-3325ER) Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 3-261-238-41 KNOB (HOLD) A-4547-194-A MAIN BOARD, COMPLETE (E19,MX) 3-261-486-01 CABINET,LOWER 3-245-331-02 INSULATOR * 53 A-4547-182-A MAIN BOARD, COMPLETE (US,CND)
  • Page 42: Upper Lid Assy

    XP-ZR810 Ver. 1.1 6-3. UPPER LID ASSY Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 3-261-484-01 BUTTON,CONTROL 3-254-083-11 SCREW * 102 A-4576-434-A SWITCH UNIT ASSY 3-261-493-01 SHEET,LCD ADHESIVE 1-828-428-11 CABLE, FLEXIBLE FLAT 20P 1-805-467-11 DISPLAY PANEL, LIQUID CRYSTAL...
  • Page 43: Cd Mechanism Deck (Cdm-3325Er)

    XP-ZR810 6-4. CD MECHANISM DECK (CDM-3325ER) M901 M902 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 3-318-203-61 SCREW (B1.7X4), TAPPING 3-221-475-01 SHAFT, STANDARD 0 152 X-3380-950-1 OPTICAL PICK-UP (DAX-25E) 3-222-298-01 RACK 3-221-473-01 COVER, GEAR 3-222-299-01 SPRING, RACK RETAINER 3-221-472-02 CHASSIS 3-348-998-31 SCREW (M1.4X2.5), TAPPING, PAN...
  • Page 44: Electrical Parts List

    XP-ZR810 Ver. 1.1 SECTION 7 MAIN ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • Items marked “*” are not stocked since they • Abbreviation parts list may be different from the parts are seldom required for routine service.
  • Page 45 XP-ZR810 MAIN Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C168 1-164-937-11 CERAMIC CHIP 0.001uF 10.00% 50V C446 1-125-837-91 CERAMIC CHIP 6.3V C447 1-164-937-11 CERAMIC CHIP 0.001uF 10.00% 50V C169 1-162-964-11 CERAMIC CHIP 0.001uF C450 1-115-156-11 CERAMIC CHIP...
  • Page 46 XP-ZR810 Ver. 1.1 MAIN Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C834 1-164-941-11 CERAMIC CHIP 0.0047uF 10.00% 16V < IC > C835 1-164-941-11 CERAMIC CHIP 0.0047uF 10.00% 16V 6-701-310-01 IC TA2154FN (EL) C896 1-107-820-11 CERAMIC CHIP 0.1uF...
  • Page 47 XP-ZR810 Ver. 1.1 MAIN Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 8-729-922-10 TRANSISTOR 2SA1577-T106-QR 1-218-961-11 RES-CHIP 4.7K 1/16W 8-729-423-52 TRANSISTOR 2SC3931-C-TX 1-218-961-11 RES-CHIP 4.7K 1/16W 8-729-602-21 TRANSISTOR 2SC4154TP-1F 1-216-864-11 METAL CHIP 1/16W 8-729-053-44 TRANSISTOR 2SK880GR-TE85L...
  • Page 48 XP-ZR810 Ver. 1.1 MAIN Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R417 1-208-935-11 METAL CHIP 100K 0.5% 1/16W R663 1-218-977-11 RES-CHIP 100K 1/16W R670 1-218-961-11 RES-CHIP 4.7K 1/16W R418 1-208-935-11 METAL CHIP 100K 0.5% 1/16W...
  • Page 49 XP-ZR810 Ver. 1.1 MAIN SWITCH Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks VDR301 1-801-862-11 VARISTOR, CHIP (1608) S2010 1-786-650-21 SWITCH, TACTILE (+ /TUNE) VDR401 1-801-864-21 VARISTOR, CHIP (1608) S2011 1-786-650-21 SWITCH, TACTILE (– /TUNE) VDR402 1-801-864-21 VARISTOR, CHIP (1608)
  • Page 50 XP-ZR810 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2004.02...

Table of Contents