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XP-ZV700/ZV701/ZV702
SERVICE MANUAL
Ver. 1.0 2005.01
US and foreign patents licensed from Dolby Laboratories.
SonicStage and SonicStage logo are trademarks or registered trademarks of Sony Corporation.
OpenMG, Net MD, ATRAC, ATRAC3plus and their logos are trademarks of Sony Corporation.
"WALKMAN" is a registered trademark of Sony Corporation to represent Headphone Stereo
products.
is a trademark of Sony Corporation.
Microsoft, Windows, Windows NT and Windows Media are trademarks or registered trademarks of
Microsoft Corporation in the United States and /or other countries.
IBM and PC/AT are registered trademarks of International Business Machines Corporation.
Macintosh is a trademark of Apple Computer, Inc. in the United States and/or other countries.
Pentium is a trademark or a registered trademark of Intel Corporation.
All other trademarks and registered trademarks are trademarks or registered trademarks of their
respective holders. ™ and ® marks are omitted in this manual.
CD and music-related data from Gracenote, Inc., copyright © 2000-2003 Gracenote. Gracenote
CDDB® Client software, copyright 2000-2003 Gracenote. This product and service may practice
one or more of the following U.S. Patents: #5,987,525; #6,061,680; #6,154,773, #6,161,132,
#6,230,192, #6,230,207, #6,240,459, #6,330,593, and other patents issued or pending.
Gracenote and CDDB are registered trademarks of Gracenote. The Gracenote logo and logotype,
the Gracenote CDDB logo, and the "Powered by Gracenote" logo are trademarks of Gracenote.
Program © 2001, 2002, 2003, 2004 Sony Corporation
Documentation © 2004 Sony Corporation
AEP model
Sony Corporation
9-879-387-01
Personal Audio Company
2005A0578-1
Published by Sony Engineering Corporation
© 2005.01
Photo: XP-ZV700
Model Name Using Similar Mechanism
CD Mechanism Type
Optical Pick-Up Name
SPECIFICATIONS
,
100 - 240 V, 50/60 Hz
: AEP
AEP Model
XP-ZV700/ZV701/ZV702
E Model
XP-ZV700/ZV701
NEW
CDM-3325ERV
DAX-25EV
– Continued on next page –
PORTABLE CD PLAYER
.

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Summary of Contents for Sony AIWA XP-ZV700

  • Page 1 US and foreign patents licensed from Dolby Laboratories. Model Name Using Similar Mechanism • SonicStage and SonicStage logo are trademarks or registered trademarks of Sony Corporation. OpenMG, Net MD, ATRAC, ATRAC3plus and their logos are trademarks of Sony Corporation. • CD Mechanism Type CDM-3325ERV “WALKMAN”...
  • Page 2: Table Of Contents

    THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. Use of controls or adjustments or performance of procedures REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE other than those specified herein may result in hazardous ra- PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL diation exposure.
  • Page 3: Servicing Notes

    XP-ZV700/ZV701/ZV702 SECTION 1 SERVICING NOTES LASER DIODE AND FOCUS SEARCH OPERATION NOTES ON HANDLING THE OPTICAL PICK-UP CHECK BLOCK OR BASE UNIT During normal operation of the equipment, emission of the laser The laser diode in the optical pick-up block may suffer electrostatic diode is prohibited unless the upper lid is closed while turning ON break-down because of the potential difference generated by the the S502.
  • Page 4 XP-ZV700/ZV701/ZV702 Providing the required system environment System requirements The following system environment is required in order to use the SonicStage Ver. 2.3. Computer IBM PC/AT or Compatible • CPU: Pentium II 400 MHz or higher (Pentium III 450 MHz or higher is recommended.) •...
  • Page 5: General

    XP-ZV700/ZV701/ZV702 SECTION 2 This section is extracted from instruction manual. GENERAL : AEP Abbreviation E18: Singapore model...
  • Page 6: Disassembly

    XP-ZV700/ZV701/ZV702 SECTION 3 DISASSEMBLY • This set can be disassembled in the order shown below. 3-1. DISASSEMBLY FLOW 3-2. CABINET (UPPER) ASSY , CABINET (LOWER) 3-4. SWITCH BOARD (Page 6) (Page 7) 3-3. JACK BOARD, OPTICAL PICK-UP ASSY (CDM-3325ERV) (Page 7) Note: Follow the disassembly procedure in the numerical order given.
  • Page 7: Jack Board, Optical Pick-Up Assy (Cdm-3325Erv)

    XP-ZV700/ZV701/ZV702 3-3. JACK BOARD, OPTICAL PICK-UP ASSY (CDM-3325ERV) 5 optical pick-up assy 4 insulator (CDM-3325ERV) 2 two connectors (CN401, CN402) 4 insulator 4 insulator 1 OP flexible board (CN601) 3 JACK board 3-4. SWITCH BOARD 9 button (operation) 8 button (menu) 6 liquid crystal display panel (LCD1001) (CN1001) 5 flexible flat...
  • Page 8: Diagrams

    XP-ZV700/ZV701/ZV702 SECTION 4 DIAGRAMS • Note for Printed Wiring Boards and Schematic Diagrams Note on Printed Wiring Boards. Note on Schematic Diagrams. • All capacitors are in µF unless otherwise noted. (p: pF) • X : parts extracted from the component side. •...
  • Page 9: Printed Wiring Board - Egl Board

    XP-ZV700/ZV701/ZV702 :Uses unleaded solder. 4-1. PRINTED WIRING BOARD – EGL BOARD – JACK BOARD CN501 EGL BOARD EGL BOARD (SIDE A) (SIDE B) (Page 11) R407 CN9002 IC1602 R406 R606 VDR601 C639 C676 C675 R632 ZV700: E/ R670 C680 ZV701: E R602 R610 X601...
  • Page 10: Schematic Diagram - Egl Board

    XP-ZV700/ZV701/ZV702 4-2. SCHEMATIC DIAGRAM – EGL BOARD – • See page 16 for Waveforms. • See page 16 for IC Pin Function Description. CN601 OPGSW FE(A) C695 R634 SE(B) 4700p RB601 C648 C650 C653 4700p 0.47 C602 R628 R637 OPSTB 470p 2.2k 220k...
  • Page 11: Printed Wiring Board - Jack Board (Component Side)

    XP-ZV700/ZV701/ZV702 :Uses unleaded solder. 4-3. PRINTED WIRING BOARD – JACK BOARD (COMPONENT SIDE) – M401 M402 (SPINDLE) R410 • Semiconductor D401 (SLED) C401 Location Ref. No. Location C418 Q404 D302 JACK BOARD C410 (COMPONENT SIDE) D401 R416 D402 L417 D404 C414 D405 CN402...
  • Page 12: Jack Board (Conductor Side)

    XP-ZV700/ZV701/ZV702 :Uses unleaded solder. 4-4. PRINTED WIRING BOARD – JACK BOARD (CONDUCTOR SIDE) – JACK BOARD (CONDUCTOR SIDE) (EXCEPT ZV700: AEP) DRY BATTERY RECHARGEABLE SIZE “AA” BATTERY • Semiconductor (IEC DESIGNATION LR6) NH-7WMAA 1PC 1.2V 700 mAh 1PC 1.5V (NH-AA-B2D 1PC 1.2V 2300 mAh) Location Ref.
  • Page 13: Schematic Diagram - Jack Board

    XP-ZV700/ZV701/ZV702 4-5. SCHEMATIC DIAGRAM – JACK BOARD – • See page 16 for Waveforms. • See page 16 for IC Block Diagram. • See page 16 for IC Pin Function Description. CN501 GND_AU SP_DTC/TSB AD_RMKEY AD_RMKEY CN601 DCINMNT DCINMNT CLK_I FB601 CLK_I FB602...
  • Page 14: Printed Wiring Board - Switch Board

    XP-ZV700/ZV701/ZV702 :Uses unleaded solder. 4-6. PRINTED WIRING BOARD – SWITCH BOARD – SWITCH BOARD C1002 C1011 C1012 C1010 CN1001 VDR1001 C1001 LCD1001 LIQUID CRYSTAL DISPLAY S1001 S1009 S1002 S1007 DISPLAY – VOL+ MENU CN1002 R1104 JACK R1135 S1005 R1108 BOARD S1003 S1004 CN601...
  • Page 15: Schematic Diagram - Switch Board

    XP-ZV700/ZV701/ZV702 4-7. SCHEMATIC DIAGRAM – SWITCH BOARD – CN1001 CN1002 R1001 CLK_I R1002 LCD_CS_I R1003 DATA_O R1004 DATA_I R1005 RSTB LCD_XRST VCC2_+2.1V C1001 VCC0_+2.7V (Page 13) VREF D_GND C1002 VCIN AD_KEY1 R1113 R1101 R1105 C1012 0.22 2.2k AD_KEY2 VDR1001 LCD1001 R1114 R1102 R1103...
  • Page 16 XP-ZV700/ZV701/ZV702 • IC Block Diagram • IC Pin Function Description EGL BOARD IC603 CXR711260-212H2 (SYSTEM CONTROLLER, DSP, LCD DRIVER) – JACK Board – Pin No. Pin Name Description IC301 TA2152FN (EL) PE6/SI1 Serial data input from the liquid crystal display PE5/SO1 Serial data output to the liquid crystal display PE4/XSCK1...
  • Page 17 XP-ZV700/ZV701/ZV702 Pin No. Pin Name Description 57, 58 SDA8, SDA9 Address signal to the SD-RAN — Not used 60, 61 SDA7, SDA6 Address signal to the SD-RAN — Not used 63, 64 SDA5, SDA4 Address signal to the SD-RAN TEST4 —...
  • Page 18 XP-ZV700/ZV701/ZV702 Pin No. Pin Name Description VSS7 — Ground terminal AVDPLL0 — Power supply terminal (+2.7V) AVSPLL0 — Ground terminal VDIOPLL0 — Power supply terminal (+2V) VSS8 — Ground terminal AVSPLL1 — Ground terminal AVDPLL1 — Power supply terminal (+2.7V) VDIOPLL1 —...
  • Page 19 XP-ZV700/ZV701/ZV702 Pin No. Pin Name Description TFDR Tracking servo drive signal (+) output to the motor/coil drive TRDR Tracking servo drive signal (-) output to the motor/coil drive FFDR Focus servo drive signal (+) output to the motor/coil drive FRDR Focus servo drive signal (–) output to the motor/coil drive Spindle motor servo drive signal output to the motor/coil drive —...
  • Page 20 XP-ZV700/ZV701/ZV702 Pin No. Pin Name Description 240 to 255 DQ15 to DQ0 — Not used VDD_FL1 — Power supply terminal Not used VSS_FL1 — Ground terminal VDD_SR1 — Power supply terminal Not used VSS_SR1 — Ground terminal VDD_SR2 — Power supply terminal Not used VSS_SR2 —...
  • Page 21 XP-ZV700/ZV701/ZV702 JACK BOARD IC401 SC901591AFR2 (FOCUS/TRACKING COIL DRIVE, SPINDLE/SLED MOTOR DRIVE, POWER CONTROL) Pin No. Pin Name Description Comparator (U/V/W) negative pole input terminal — Power supply terminal (for spindle motor drive U phase) Spindle motor drive U phase output terminal GNDUV —...
  • Page 22 XP-ZV700/ZV701/ZV702 Pin No. Pin Name Description — Capacitor connection terminal for charge pump (high side) of VG power supply circuit — Capacitor connection terminal for charge pump (low side) of VG power supply circuit CPVO Check terminal for phase compensation VCC0 power supply phase 49, 50 PGND2, PGND1 —...
  • Page 23: Exploded Views

    XP-ZV700/ZV701/ZV702 SECTION 5 EXPLODED VIEWS NOTE: • -XX and -X mean standardized parts, so they • Color Indication of Appearance Parts The components identified by mark 0 or may have some difference from the original Example: dotted line with mark 0 are critical for safety. one.
  • Page 24: Cabinet (Upper) Assy Section

    XP-ZV700/ZV701/ZV702 5-2. CABINET (UPPER) ASSY SECTION not supplied LCD1001 SWITCH board Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-2050-970-1 CABINET (UPPER) SUB ASSY (W) (WHITE) X-2050-978-1 CABINET (UPPER) SUB ASSY (B) (BLACK) (ZV700: E) (ZV700: AEP) X-2050-971-1 CABINET (UPPER) SUB ASSY (B) (BLACK) 2-189-517-01 BUTTON (OPERATION) (ZV700: E)
  • Page 25: Cabinet (Lower) Section

    XP-ZV700/ZV701/ZV702 5-3. CABINET (LOWER) SECTION CDM-3325ERV not supplied JACK board Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-245-331-02 INSULATOR 2-187-917-11 SPRING (–), COIL (ZV700: AEP) A-1083-829-A JACK BOARD, COMPLETE A-1083-904-A EGL BOARD, COMPLETE (Including EGL BOARD, COMPLETE) (ZV702) (Included in JACK BOARD, COMPLETE) A-1083-831-A JACK BOARD, COMPLETE (ZV700: AEP/ZV701: AEP/ZV702)
  • Page 26: Optical Pick-Up Section (Cdm-3325Erv)

    XP-ZV700/ZV701/ZV702 5-4. OPTICAL PICK-UP SECTION (CDM-3325ERV) M401 M402 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-318-203-61 SCREW (B1.7X4), TAPPING 3-221-475-01 SHAFT, STANDARD 0 152 X-3383-995-1 OPTICAL PICK-UP (DAX-25EV) 3-222-298-01 RACK 3-221-473-01 COVER, GEAR 3-222-299-01 SPRING, RACK RETAINER 3-221-472-02 CHASSIS 3-348-998-31 SCREW (M1.4X2.5), TAPPING, PAN 3-221-474-01 SPRING, SLED...
  • Page 27: Electrical Parts List

    XP-ZV700/ZV701/ZV702 SECTION 6 ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in the • Items marked “*” are not stocked since they When indicating parts by reference number, parts list may be different from the parts are seldom required for routine service. please include the board name.
  • Page 28 XP-ZV700/ZV701/ZV702 JACK Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R655 1-218-973-11 RES-CHIP 1/16W C410 1-128-003-11 ELECT CHIP 22uF C411 1-162-970-11 CERAMIC CHIP 0.01uF R656 1-218-977-11 RES-CHIP 100K 1/16W C412 1-162-970-11 CERAMIC CHIP 0.01uF R669 1-218-973-11 RES-CHIP 1/16W C413 1-162-970-11 CERAMIC CHIP...
  • Page 29 XP-ZV700/ZV701/ZV702 JACK Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark D408 6-500-540-01 DIODE RB521S-30FTE61 Q409 6-550-232-01 TRANSISTOR 2SA2029T2LQ/R D411 8-719-071-87 DIODE MA785- (TX), SO (ZV701: E/ZV702) Q410 8-729-602-21 TRANSISTOR 2SC4154-F D412 8-719-069-55 DIODE UDZSTE-175.6B < RESISTOR > <...
  • Page 30 XP-ZV700/ZV701/ZV702 JACK SWITCH Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R455 1-216-864-11 SHORT CHIP R1108 1-216-837-11 METAL CHIP 1/10W R456 1-216-845-11 METAL CHIP 100K 1/10W R1109 1-216-821-11 METAL CHIP 1/10W R457 1-216-864-11 SHORT CHIP R1110 1-216-825-11 METAL CHIP 2.2K 1/10W...
  • Page 31 XP-ZV700/ZV701/ZV702 Ref. No. Part No. Description Remark 2-348-289-51 MANUAL (SS), INSTRUCTION (Installation/Operating Guide) (POLISH, CZECH, RUSSIAN) (ZV700: AEP/ZV701: AEP/ZV702) 2-348-289-61 MANUAL (SS), INSTRUCTION (Installation/Operating Guide) (SIMPLIFIED CHINESE) (ZV700: E18/ZV701: E18) 0 501 1-478-848-11 ADAPTOR, AC (AC-ES3010K2) (ZV700: E18/ZV701/ZV702) 0 501 1-478-853-12 ADAPTOR, AC (AC-ES3010K2) (ZV700: E33) 1-542-514-13 HEADPHONE (HP-M070) (for BLACK) (ZV700: E18)
  • Page 32: Revision History

    XP-ZV700/ZV701/ZV702 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2005.01...

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