Sony XP-ZV71 Service Manual

Portable cd player

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3 7 63 1515 0
SERVICE MANUAL
Ver 1.3 2003. 12
TE
L 13942296513
System
Compact disc digital audio system
Laser diode properties
Material: GaAlAs
Wavelength: λ = 780 nm
Emission duration: Continuous
Laser output: Less than 44.6 µW
(This output is the value measured at a
distance of 200 mm from the objective lens
surface on the optical pick-up block with 7 mm
aperture.)
D-A conversion
1bit DAC
Frequency response
20 – 20 000 Hz
307)
Power requirements
• Two Ni-MH rechargeable batteries (size AA,
• Two LR6 (size AA) batteries: 3 V DC
• AC power adaptor (DC IN 4.5 V jack): 120
www
.
Sony Corporation
9-877-193-04
2003L16-1
Personal Audio Company
© 2003.12
Published by Sony Engineering Corporation
http://www.xiaoyu163.com
+1
dB (measured by JEITA CP-
–2
700 mAh): 2.4 V DC
V, 60 Hz
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ao
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i
http://www.xiaoyu163.com
XP-ZV71/ZV71C/ZV77/
8
Photo : XP-ZV77
Model Name Using Similar Mechanism D-EJ760
CD Mechanism Type
Optical Pick-up Name
Q Q
SPECIFICATIONS
3
6 7
1 3
Battery life
(approx. hours)
*
(When you use the CD player on a flat and
stable surface.)
Playing time varies depending on how the CD
player is used.
Using two Sony alkaline batteries LR6 (SG)
(produced in Japan)
EASS 1
Audio disc
MP3 disc
* Measured value by the standard of JEITA
(Japan electronics and Information Technology
Industries Association).
Operating temperature
5˚C – 35˚C (41˚F – 95˚F)
Dimensions (w/h/d) (excluding
projecting parts and controls)
Approx. 136 × 22.7 × 139 mm
×
× 5
(5
3
/
29
/
1
/
in.)
8
32
2
Mass (excluding accessories)
Approx. 222 g (7.8 oz)
Design and specifications are subject to change
without notice.
u163
.
2 9
9 4
2 8
ZV77C/ZV77D
Canadian Model
AEP Model
XP-ZV77/ZV77C/ZV77D
Australian Model
Chinese Model
CDM-3325ER
DAX-25E
1 5
0 5
8
2 9
9 4
EASS 2
30
26
32
m
PORTABLE CD PLAYER
co
9 9
US Model
XP-ZV71/ZV71C
XP-ZV77
XP-ZV77/ZV77D
UK Model
XP-ZV77
E Model
XP-ZV77
XP-ZV77D
2 8
9 9

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Summary of Contents for Sony XP-ZV71

  • Page 1 Playing time varies depending on how the CD Material: GaAlAs player is used. Wavelength: λ = 780 nm Emission duration: Continuous Using two Sony alkaline batteries LR6 (SG) Laser output: Less than 44.6 µW (produced in Japan) (This output is the value measured at a EASS 1...
  • Page 2: Table Of Contents

    CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU PUBLISHED BY SONY.
  • Page 3: Servicing Note

    XP-ZV71/ZV71C/ZV77/ZV77D SECTION 1 SERVICING NOTE 3 7 63 1515 0 BEFORE REPLACING THE OPTICAL PICK-UP BLOCK NOTES ON HANDLING THE OPTICAL PICK-UP Please be sure to check thoroughly the parameters as par the “Optical BLOCK OR BASE UNIT Pick-Up Block Checking Procedures” (Part No.: 9-960-027-11) issued separately before replacing the optical pick-up block.
  • Page 4 XP-ZV71/ZV71C/ZV77/ZV77D 3 7 63 1515 0 SERVICE MODE 2. Operation when the Service Mode is set. When the Service Mode becomes active, “READING” is displayed The following confirmation can be performed when the Service and then TOC of the CD is displayed.
  • Page 5 XP-ZV71/ZV71C/ZV77/ZV77D 3 7 63 1515 0 • Microcomputer Halt Function By short pressing the [VOL-] button on the set or the [VOL-] button on the remote control during play back, the operation of the microcomputer is stopped. After the microcomputer stopped, any key operation or display operation is not performed.
  • Page 6: General

    XP-ZV71/ZV71C/ZV77/ZV77D SECTION 2 GENERAL 3 7 63 1515 0 This section is extracted from instruction manual. Locating the controls 1 P-MODE/ button % Hand strap hole ^ Battery compartment 2 SOUND button 3 FOLDER SKIP - /+ buttons 4 Display...
  • Page 7: Disassembly

    XP-ZV71/ZV71C/ZV77/ZV77D SECTION 3 DISASSEMBLY 3 7 63 1515 0 Note : Disassemble the unit in the order as shown below. LOWER CABINET SECTION CD MECHANISM SECTION CABINET (FRONT) SUB ASSY (CDM-3325ER) UPPER LID SUB ASSY MAIN BOARD OPTICAL PICK-UP (DAX-25E)
  • Page 8: Lower Cabinet Section

    XP-ZV71/ZV71C/ZV77/ZV77D 3 7 63 1515 0 Note : Follow the disassembly procedure in the numerical order given. 3-1. Lower Cabinet Section 3 six screws (B2) 2 two screws (B2) 1 Open the battery lid. L 13942296513 7 Remove the cabinet (front) assy.
  • Page 9: Cd Mechanism Section (Cdm-3325Er)

    XP-ZV71/ZV71C/ZV77/ZV77D 3 7 63 1515 0 3-2. CD Mechanism Section (CDM-3325ER) CD mechanism three insulators (CDM-3325ER) connector (2P) (CN202) connector (4P) (CN201) flexible board (15P) (CN501) L 13942296513 u163 http://www.xiaoyu163.com...
  • Page 10: Cabinet (Front) Sub Assy

    XP-ZV71/ZV71C/ZV77/ZV77D 3 7 63 1515 0 3-3. Cabinet (front) Sub Assy 3 Remove the open right spring in 1 Remove the open left spring in 2 open left spring the direction of the arrow. the direction of the arrow.
  • Page 11: Upper Lid Sub Assy

    XP-ZV71/ZV71C/ZV77/ZV77D 3 7 63 1515 0 3-4. Upper Lid Sub Assy upper lid sub assy control sub button control main button LCD case flexible board liquid crystal display L 13942296513 LID board two claws lid cover seven screws u163...
  • Page 12: Main Board

    XP-ZV71/ZV71C/ZV77/ZV77D 3 7 63 1515 0 3-5. MAIN Board 2 battery terminal board (relay) 3 MAIN board 1 Remove the soldering. L 13942296513 3-6. Optical Pick-up (DAX-25E) 1 three screws (B1.7 × 4) 2 gear cover 3 motor assy...
  • Page 13: Electrical Checking

    XP-ZV71/ZV71C/ZV77/ZV77D SECTION 4 ELECTRICAL CHECKING 3 7 63 1515 0 RF Level Check The CD section adjustments are done automatically in this set. In case of operation check, confirm that RF level. Condition: • Hold the set in horizontal state.
  • Page 14: Diagrams

    XP-ZV71/ZV71C/ZV77/ZV77C/ZV77D Ver 1.2 2003.08 SECTION 5 DIAGRAMS 3 7 63 1515 0 NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS Note on Printed Wiring Board Note on Schematic Diagram: • All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or •...
  • Page 15: Block Diagram

    XP-ZV71/ZV71C/ZV77/ZV77D 5-1. Block Diagram 3 7 6 3 1 5 1 5 0 OPTICAL PICK-UP BLOCK IC501 (DAX-25E) RF AMP IC402 DSP + EASS + MP3 VCC2 VCC2 ZV77D:AEP,KR DECODER IC301 RF IN TSB I/F • Signal Path RFSW...
  • Page 16: Printed Wiring Board - Main Board (Side A)

    XP-ZV71/ZV71C/ZV77/ZV77D 5-2. Printed Wiring Board – MAIN Board (Side A) – 3 7 6 3 1 5 1 5 0 MAIN BOARD (SIDE A) • Semiconductor Location Ref. No. Location D102 D105 D201 IC201 IC301 IC501 Q101 LID BOARD...
  • Page 17: Printed Wiring Board - Main Board (Side B)

    XP-ZV71/ZV71C/ZV77/ZV77C/ZV77D Ver 1.2 2003.08 5-3. Printed Wiring Board – MAIN Board (Side B) – 3 7 6 3 1 5 1 5 0 MAIN BOARD (SIDE B) • Semiconductor Location Ref. No. Location D203 BT103 D301 D302 DRY BATTERY IC202 SIZE"AA"...
  • Page 18: Printed Wiring Board - Lid Board

    XP-ZV71/ZV71C/ZV77/ZV77D 5-4. Printed Wiring Board – LID Board – 3 7 6 3 1 5 1 5 0 LID BOARD S659 P-MODE / S658 SOUND S657 DISPLAY S651 1 3 9 4 2 2 9 6 5 1 3...
  • Page 19: Schematic Diagram - Main Board (1/4)

    XP-ZV71/ZV71C/ZV77/ZV77C/ZV77D Ver 1.2 2003.08 5-5. Schematic Diagram – MAIN Board (1/4) – • See page 14 for Waveforms. • See page 23 for IC Block Diagram. 3 7 6 3 1 5 1 5 0 Q701 E18, CH, KR, HK, TW...
  • Page 20: Schematic Diagram - Main Board

    XP-ZV71/ZV71C/ZV77/ZV77C/ZV77D Ver 1.3 2003.12 5-6. Schematic Diagram – MAIN Board (2/4), LID Board – • See page 14 for Waveform. 3 7 6 3 1 5 1 5 0 CN301 TP309 R329 ZV77D:E18, CH, KR, HK, TW TP310 Q302...
  • Page 21: Schematic Diagram - Main Board (3/4)

    XP-ZV71/ZV71C/ZV77/ZV77C/ZV77D Ver 1.2 2003.08 5-7. Schematic Diagram – MAIN Board (3/4) – • See page 14 for Waveforms. • See page 23 for IC Block Diagram. 3 7 6 3 1 5 1 5 0 C211 TP503 C518 R525...
  • Page 22: Schematic Diagram - Main Board (4/4)

    XP-ZV71/ZV71C/ZV77/ZV77C/ZV77D Ver 1.2 2003.08 5-8. Schematic Diagram – MAIN Board (4/4) – • See page 14 for Waveform. 3 7 6 3 1 5 1 5 0 R322 R325 R346 100k R326 R349 C319 100k 0.01 IC301 C301 CXD751-103R...
  • Page 23: Ic Block Diagrams

    XP-ZV71/ZV71C/ZV77/ZV77D 3 7 63 1515 0 5-9. IC Block Diagrams IC501 AN8399SA-E1 BAND NRFDET RFDET PDOWM OFTR OFTR VREF COFTR CBDO TEOUT 3TENV 3TOUT SUBT FEOUT VREF GCTL FBAL CAGC LDRCTL TBAL SUBT RFIN L 13942296513 RFOUT VREF RF_EQ...
  • Page 24: Ic Pin Function Descriptions

    XP-ZV71/ZV71C/ZV77/ZV77C/ZV77D Ver 1.3 2003.12 3 7 63 1515 0 5-10. IC Pin Function Descriptions • IC302 MN101C61G-PA3 (SYSTEM CONTROLLER) Pin No. Pin Name Description VREF- — Reference voltage terminal for A/D converter (connected to the ground) CHRGIN Charge voltage A/D input...
  • Page 25 XP-ZV71/ZV71C/ZV77/ZV77D 3 7 63 1515 0 Pin No. Pin Name Description Serial clock output to the EEPROM Not used (open) Serial data output to the EEPROM Not used (open) Serial data input from the EEPROM Not used (open) EXTBATT External battery connection detection signal input “L”...
  • Page 26: Exploded Views

    XP-ZV71/ZV71C/ZV77/ZV77C/ZV77D Ver 1.2 2003.08 SECTION 6 EXPLODED VIEWS 3 7 63 1515 0 NOTE: • -XX, -X mean standardized parts, so they may • Abbreviation The components identified by mark 0 or have some differences from the original one.
  • Page 27: Cabinet (Lower) Section

    XP-ZV71/ZV71C/ZV77/ZV77C/ZV77D Ver 1.2 2003.08 3 7 63 1515 0 6-2. Cabinet (lower) Section CD mechanism deck section (CDM-3325ER) not supplied not supplied L 13942296513 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 3-245-331-02 INSULATOR 3-249-065-01 TERMINAL BOARD (-), BATTERY...
  • Page 28: Cd Mechanism Deck Section (Cdm-3325Er)

    XP-ZV71/ZV71C/ZV77/ZV77D 3 7 63 1515 0 6-3. CD Mechanism Deck Section (CDM-3325ER) M901 L 13942296513 M902 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 3-318-203-61 SCREW (B1.7X4), TAPPING 3-221-475-01 SHAFT, STANDARD 0 102 X-3380-950-1 OPTICAL PICK-UP (DAX-25E)
  • Page 29: Electrical Parts List

    XP-ZV71/ZV71C/ZV77/ZV77C/ZV77D Ver 1.2 2003.08 SECTION 7 MAIN ELECTRICAL PARTS LIST 3 7 63 1515 0 NOTE: • CAPACITORS • Due to standardization, replacements in the • SEMICONDUCTORS uF: µF In each case, u: µ, for example: parts list may be different from the parts speci- uA.
  • Page 30 XP-ZV71/ZV71C/ZV77/ZV77C/ZV77D Ver 1.1 2003.06 MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C216 1-164-227-11 CERAMIC CHIP 0.022uF C501 1-115-156-11 CERAMIC CHIP C217 1-162-968-11 CERAMIC CHIP 0.0047uF 10% C502 1-164-156-11 CERAMIC CHIP 0.1uF...
  • Page 31 XP-ZV71/ZV71C/ZV77/ZV77C/ZV77D Ver 1.3 2003.12 MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks < FERRITE BEAD > < RESISTOR > FB701 1-216-864-11 METAL CHIP 1/16W R101 1-216-809-11 METAL CHIP 1/16W...
  • Page 32 XP-ZV71/ZV71C/ZV77/ZV77C/ZV77D Ver 1.2 2003.08 MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R322 1-216-797-11 METAL CHIP 1/16W R525 1-216-797-11 METAL CHIP 1/16W (ZV77D) R701 1-216-837-11 METAL CHIP 1/16W R323...
  • Page 33 XP-ZV71/ZV71C/ZV77/ZV77C/ZV77D Ver 1.2 2003.08 3 7 63 1515 0 Ref. No. Part No. Description Remarks ACCESSORIES *********** 1-417-362-11 CONNECTING PACK, CAR (ZV71C,ZV77C) 1-477-496-21 ADAPTOR, AC (AC-ES455K) (E33) 1-477-497-21 ADAPTOR, AC (AC-ES455K) (ZV77D:KR) 1-477-499-21 ADAPTOR, AC (AC-ES455K) (CH) 1-477-500-21 ADAPTOR, AC (AC-ES455K)
  • Page 34 XP-ZV71/ZV71C/ZV77/ZV77C/ZV77D 3 7 63 1515 0 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page.

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