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XP-ZV610/ZV616
SERVICE MANUAL
Ver 1.1 2004.04
System
Compact disc digital audio system
Laser diode properties
Material: GaAlAs
Wavelength: λ = 770 - 800 nm
Emission duration: Continuous
Laser output: Less than 44.6 µW
(This output is the value measured at a distance
of 200 mm from the objective lens surface on
the optical pick-up block with 7 mm aperture.)
D-A conversion
1-bit quartz time-axis control
Frequency response
+1
20 - 20 000 Hz
dB (measured by JEITA)
–2
Output (at 4.5 V input level)
Headphones (stereo minijack)
Approx. 5 mW + Approx. 5 mW at 16 Ω
(Approx. 1.5 mW + Approx. 1.5 mW at 16 Ω)*
* For the customers in Europe
Power requirements
• Two LR6 (size AA) batteries: 1.5 V DC × 2
• AC power adaptor (DC IN 4.5 V jack)
• Rated current: 500 mA
Sony Corporation
9-961-546-02
2004D16-1
Personal Audio Company
© 2004.04
Published by Sony Engineering Corporation
Photo : XP-ZV616
Model Name Using Similar Mechanism
CD Mechanism Type
Optical Pick-up Name
SPECIFICATIONS
1
Battery life*
(approx. hours)
When you use the CD player on a flat and stable
surface.
When SOUND mode is set to "OFF."
Playing time varies depending on how the CD
player is used.
When using two Sony alkaline batteries
LR6 (SG) (produced in Japan)
E•A•S•S GP
"EASS GP 1" "EASS GP 2"
Audio CD
50
2
ATRAC CD*
85
3
MP3 CD*
65
*1 Measured value by the standard of JEITA (Japan
Electronics and Information Technology
Industries Association)
*2 Recorded at 48 kbps
*3 Recorded at 128 kbps
Operating temperature
5°C - 35°C (41°F - 95°F)
Canadian Model
Australian Model
Dimensions (w/h/d) (excluding
projecting parts and controls)
Approx. 135.8 × 27.2 × 135.8 mm
× 1
× 5
3
1
3
(5
in.)
8
8
8
Mass (excluding accessories)
Approx. 180 g (6.4 oz.)
Supplied accessories
AC power adaptor (AC-ES455K)(1)
Earphones (1)
Remote control (1)(XP-ZV616)
45
CD-ROM* (SonicStage)(1)
85
User's guide for SonicStage (1)
Operating lnstructions
65
* Do not play a CD-ROM on an audio CD player.
US and foreign patents licensed from Dolby
Laboratories.
Design and specifications are subject to change
without notice.
PORTABLE CD PLAYER
US Model
XP-ZV610
AEP Model
UK Model
XP-ZV616
E Model
XP-ZV610/ZV616
XP-ZV610
XP-ZV71
CDM-3325ER
DAX-25E

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Summary of Contents for Sony AIWA XP-ZV610

  • Page 1 Emission duration: Continuous Approx. 180 g (6.4 oz.) Laser output: Less than 44.6 µW When using two Sony alkaline batteries (This output is the value measured at a distance LR6 (SG) (produced in Japan) Supplied accessories of 200 mm from the objective lens surface on AC power adaptor (AC-ES455K)(1) E•A•S•S GP...
  • Page 2: Safety-Related Component Warning

    CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU PUBLISHED BY SONY.
  • Page 3: Table Of Contents

    XP-ZV610/ZV616 TABLE OF CONTENTS 1. SERVICING NOTE ............4 2. GENERAL ............... 6 3. DISASSEMBLY 3-1. Cabinet (Front) Assy ............9 3-2. CD Mechanism Deck (CDM-3325ER), MAIN Board ..10 3-3. Upper Lid ................ 11 3-4. CONTROL Board ............12 3-5.
  • Page 4: Servicing Note

    XP-ZV610/ZV616 SECTION 1 SERVICING NOTE BEFORE REPLACING THE OPTICAL PICK-UP BLOCK NOTES ON HANDLING THE OPTICAL PICK-UP Please be sure to check thoroughly the parameters as par the “Optical BLOCK OR BASE UNIT Pick-Up Block Checking Procedures” (Part No.: 9-960-027-11) issued separately before replacing the optical pick-up block.
  • Page 5: Test Mode

    XP-ZV610/ZV616 TEST MODE The software version display and LCD test can be performed when the test mode is activated. Procedure: 1. Confirm the set is not powered on. (Remove two batteries and disconnect the AC power adaptor.) 2. Short the solder land SL824 (TEST) on the MAIN board. 3.
  • Page 6: General

    XP-ZV610/ZV616 SECTION 2 GENERAL This section is extracted from instruction manual. Locating the controls CD player 1 DSPL (display)/MENU button 8 DC IN 4.5 V (external power input) jack (16, 17, 20 - 25, 28) (14) 9 VOL (volume) + Use to enter the menu.
  • Page 7 XP-ZV610/ZV616 Display 1 Character information display (16) 5 Play list indication (18) While playing an audio CD, disc name, For MP3 CD only 6 Group indication (17, 18) track name, etc. appear on the 2 lines of the display, if recorded on the CD. For ATRAC CD/MP3 CD only 7 Play mode indication (17, 18, 20) While playing an ATRAC CD/MP3 CD,...
  • Page 8 XP-ZV610/ZV616 Remote control (for XP-ZV616 only) – 1 VOL (volume) +*/– buttons (15) Note 2 u* (play/pause) button (15) Use only the supplied remote control. You cannot 3 x (stop) button (15) operate this CD player with the remote control supplied with other CD players.
  • Page 9: Disassembly

    XP-ZV610/ZV616 SECTION 3 DISASSEMBLY Note : Disassemble the unit in the order as shown below. 3-1.CABINET (FRONT) ASSY (page 9) 3-3.UPPER LID 3-2.CD MECHANISM DECK (CDM-3325ER), (page 11) MAIN BOARD (page 10) 3-4.CONTROL BOARD 3-5.MOTOR ASSY (SLED) (M902), (page 12) OPTICAL PICK-UP (DAX-25E), TURN TABLE MOTOR ASSY (SPINDLE) (M901) (page 13)
  • Page 10: Cd Mechanism Deck (Cdm-3325Er), Main Board

    XP-ZV610/ZV616 3-2. CD MECHANISM DECK (CDM-3325ER), MAIN BOARD 5 CD mechanism deck 4 three insulators (CDM-3325ER) 3 flexible board (15P) (CN601) 1 connector (2P) (CN401) MAIN board 2 connector (4P) (CN402) When installing it, align the switch position as shown. battery link terminal S810 9 cabinet (lower)
  • Page 11: Upper Lid

    XP-ZV610/ZV616 3-3. UPPER LID open left spring is removed in the direction of an arrow twist coil spring(left) twist coil spring(right) cabinet upper open right spring is removed in the direction of an arrow cabinet upper 6 upper lid two dowels...
  • Page 12: Control Board

    XP-ZV610/ZV616 3-4. CONTROL BOARD screws 2 lid cover CONTROL board 4 flexible cable 7 sheet,insulating 8 play button 5 liquid crystal display panel connector (CN2001) 9 control button 0 escutcheon upper lid assy...
  • Page 13: Motor Assy (Sled)(M902), Optical Pick-Up (Dax-25E), Turn Table Motor Assy (Spindle)(M901)

    XP-ZV610/ZV616 3-5. MOTOR ASSY (SLED)(M902), OPTICAL PICK-UP (DAX-25E), TURN TABLE MOTOR ASSY (SPINDLE)(M901) 1 three screws (B1.7x4) 2 gear cover 3 motor assy (sled) (M902) 5 three screws (B1.7x4) 4 optical pick-up (DAX-25E) 6 turn table motor assy (spindle) (M901) chassis...
  • Page 14: Electrical Checking

    XP-ZV610/ZV616 SECTION 4 ELECTRICAL CHECKING The CD section adjustments are done automatically in this set. RF Level Check In case of operation check, confirm that RF level. Condition: • Hold the set in horizontal state. Precautions for Check oscilloscope Perform check in the order given. Connection: (AC range) Use YEDS-18 disc (Part No.: 3-702-101-01) unless otherwise...
  • Page 15: Diagrams

    XP-ZV610/ZV616 SECTION 5 DIAGRAMS NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS • WAVEFORMS Note on Printed Wiring Board Note on Schematic Diagram: • All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or • X : parts extracted from the component side. IC601 if RFAC IC601 rk XTAO IC801 wk XIN...
  • Page 16: Block Diagram

    XP-ZV610/ZV616 5-1. BLOCK DIAGRAM IC601 RF AMP,DSP,DSSP, DAC,DRAM CONTROLLER IC301 HEADPHONE AMP J301 AOUT1 LOUT OPTICAL PICK-UP XP-ZV616 ROUT AOUT2 DAX-25E RMKEY VREF DETECTOR RFAC LRMU MUTE VCPU RFDC PWRSW BEEP IC603 DRAM VCC1 (2.25V) XTAI X601 16.934MHz XTAO Q601 IC403(1/2) VCC0 COIL/MOTOR...
  • Page 17: Printed Wiring Board - Main Board (Side A)

    XP-ZV610/ZV616 5-2. PRINTED WIRING BOARD – MAIN BOARD (SIDE A) – : Uses unleaded solder. When IC803 is damaged, replace the MAIN board. MAIN BOARD (SIDE A) CONTROL BOARD CN2002 (Page 23) IC803 • Semiconductor Location Ref. No. Location D308 D407 IC702 IC702...
  • Page 18: Printed Wiring Board - Main Board (Side B)

    XP-ZV610/ZV616 5-3. PRINTED WIRING BOARD – MAIN BOARD (SIDE B) – : Uses unleaded solder. MAIN BOARD (SIDE B) AEP, UK, EE AEP, UK, EE IC806 • Semiconductor IC801 Location DRY BATTERY SIZE "AA" (IEC DESIGNATION LR6) EXCEPT Ref. No. Location AEP, UK, EE AEP, UK, EE 2PCS, 3.0V...
  • Page 19: Schematic Diagram - Main Board (1/4)

    XP-ZV610/ZV616 5-4. SCHEMATIC DIAGRAM – MAIN BOARD (1/4) – MAIN BOARD (1/4) C621 47 6.3V R612 X601 C619 16.934MHz 22 6.3V CN601 L602 47uH TP748 OPGSW *1 R648 R614 22K : AEP, UK, EE TP744 100K :EXCEPT AEP, UK, EE AP631 TP745 XWRE...
  • Page 20: Schematic Diagram - Main Board (2/4)

    XP-ZV610/ZV616 5-5. SCHEMATIC DIAGRAM – MAIN BOARD (2/4) – MAIN BOARD (2/4) IC301 IC B/D HEADPHONE AMP R102 TP101 TP102 TP103 ATTSW ALCDET C107 2.2 100k *1 FB303 TJ101 L TJ301 COM ALCIN 82uH : AEP, UK, EE TP203 TP201 TP202 TJ201 R 0 : EXCEPT AEP, UK, EE...
  • Page 21: Schematic Diagram - Main Board (3/4)

    XP-ZV610/ZV616 5-6. SCHEMATIC DIAGRAM – MAIN BOARD (3/4) – MAIN BOARD (1/4) (Page 19) MAIN BOARD (3/4) C403 L411 47uH C438 470p R440 1M R416 0 R427 100k C458 POWERLT DCIN LATCH Q408 DATA 2SB169900LSO R460 100 TP437 WAKE CLOCK C455 4700p XWAKEUP...
  • Page 22: Schematic Diagram - Main Board (4/4)

    XP-ZV610/ZV616 5-7. SCHEMATIC DIAGRAM – MAIN BOARD (4/4) – • See page 30 for IC PIN FUNCTION DESCRIPTION. When IC803 is damaged, replace the MAIN board. MAIN BOARD (1/4) MAIN BOARD (2/4) (Page 19) (Page 20) MAIN BOARD (4/4) IC806 +1.4V REG RMKEY SL825...
  • Page 23: Printed Wiring Board - Control Board

    XP-ZV610/ZV616 5-8. PRINTED WIRING BOARD – CONTROL BOARD – : Uses unleaded solder. CONTROL BOARD MENU MAIN BOARD CN801 (Page 17) LIQUID CRYSTAL DISPLAY 1-861-331- (11)
  • Page 24: Schematic Diagram - Control Board

    XP-ZV610/ZV616 5-9. SCHEMATIC DIAGRAM – CONTROL BOARD – CONTROL BOARD CN2002 CN2001 XRES R2001 0 LCD_CS LCDA0 MAIN BOARD (4/4) CN801 (Page 22) LIQUID CRYSTAL DISPLAY VCC2_2.0V VDD2 VCC2_2.7V TP2001 VCC2 DGND C2001 VOUT AD_KEY1 AD_KEY2 C2002 SGND R2014 C2003 1 B MENU S2002 S2003...
  • Page 25 XP-ZV610/ZV616 • IC Block Diagrams IC301 TA2120FN (EL) BIASI BIAS BSTO MUTE MUTEC BEEP BEEP BIAS ROUT LOUT RF IN OCL ROUT VREF LOUT PGND MIXO...
  • Page 26 XP-ZV610/ZV616 IC403 TB2138AFG 60 59 58 57 56 55 VREF DC IN LATCH DC IN H BRIDGE H BRIDGE H BRIDGE DATA LEVEL CONTROLLER SHIFTER CLOCK INM1 WAKE UP CONTROL BAND GAP CHGB CHARGE OUT4 INP1 STANDBY BIAS VCPU RSTB CHGMNT SYNC CLX &...
  • Page 27 XP-ZV610/ZV616 IC601 CXD3048R AVDD MIRR DIGITAL ASYMMETRY DFCT ANALOG SW VSSI CORRECTOR TEST TEST TES1 TEST1 AVDD AVDD2 VSS2 AOUT2 FRDR FOCUS VREFR FFDR DIGITAL AVSS2 TRDR TRACKING ERROR AVSS1 TFDR CORRECTOR VREFL SRDR SLED AOUT1 SFDR AVDD AVDD1 SSTP XVSS DIGITAL XTAO...
  • Page 28 XP-ZV610/ZV616 IC701 CXR710160-207R (ZV618:E18) IC701 CXR710160-210R (EXCEPT ZV618:E18) 64 63 62 61 60 59 58 57 56 55 52 51 50 49 LRCKI PE3/RxD1 BCKI PE2/TxD1 VDIOCD0 PE1/RxD0 PCMDI PE0/TxD0 DVDD4 TEST8 TEST7 DCDD0 DVSS0 DVIO0 VDIOCD1 PF4/XRDE P13/BCKO P12/LRCKO INTERFACE P10/PCMDO CD-ROM...
  • Page 29 XP-ZV610/ZV616 IC803 AK6417CH-E2 DATA REGISTER R/W AMPS AUTO ERASE INSTRUCTION REGISTER INSTRUCTION DECODE CONTROL EEPROM RDY/BUSY CLOCK DECODER 16384bit GENERATION BUFFERS 1024 ×16 VPP SW RESET GENERATOR VREF...
  • Page 30: Ic Pin Function Description

    XP-ZV610/ZV616 5-10. IC PIN FUNCTION DESCRIPTION • IC801 TMP91CY28FG-5CH5 SYSTEM CONTROLLER (MAIN BOARD) Pin No. Pin Name Description — Reference voltage terminal (A/D converter) — Ground terminal (A/D converter) VCPU — Power supply terminal (A/D converter) XRST_O Reset signal output to the DSP (IC601) PWM_O Not used (open) BEEP_O...
  • Page 31 XP-ZV610/ZV616 Pin No. Pin Name Description BAT_VCC_ON_O Battery power switch control signal output (not used (open)) DTS_RST_O Not used (open) XKRESET Reset signal output to the decoder (IC701) XCS_O P/S signal output to the LCD unit — Ground terminal XNMI_I Not used (fixed at “H”) VCPU —...
  • Page 32: Exploded Views

    XP-ZV610/ZV616 Ver 1.1 SECTION 6 EXPLODED VIEWS NOTE: • -XX, -X mean standardized parts, so they may • The mechanical parts with no reference The components identified by mark 0 or dotted have some differences from the original one. number in the exploded views are not supplied. line with mark 0 are critical for safety.
  • Page 33: Cabinet Lower Section

    XP-ZV610/ZV616 Ver 1.1 6-2. CABINET LOWER SECTION CD mechanism section (CDM-3325ER) Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 3-245-331-02 INSULATOR 3-261-254-01 TERMINAL,BATTERY LINK A-1058-742-A MAIN BOARD, COMPLETE (ZV616:EE) 3-261-236-41 CABINET (LOWER) * 52 A-4542-861-A MAIN BOARD, COMPLETE (ZV616:E18,TW) 3-261-238-01 KNOB (HOLD) * 52 A-4542-870-A MAIN BOARD, COMPLETE (ZV610)
  • Page 34: Upper Lid Section

    XP-ZV610/ZV616 Ver 1.1 6-3. UPPER LID SECTION Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 3-254-003-11 SCREW 1-805-467-11 DISPLAY PANEL, LIQUID CRYSTAL 3-263-057-01 COVER (LIGHT GRAY)...(SILVER) 1-828-111-11 CABLE, FLEXIBLE FLAT 20P 3-263-057-11 COVER (BLUE) X-2022-113-1 LID SUB (B) ASSY (616), UPPER (BLACK) 3-263-057-21 COVER (BLACK) (ZV616) * 103...
  • Page 35: Cd Mechanism Section (Cdm-3325Er)

    XP-ZV610/ZV616 6-4. CD MECHANISM SECTION (CDM-3325ER) M901 M902 Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks 3-318-203-61 SCREW (B1.7X4), TAPPING 3-221-475-01 SHAFT, STANDARD 0 152 X-3380-950-1 OPTICAL PICK-UP (DAX-25E) 3-222-298-01 RACK 3-221-473-01 COVER, GEAR 3-222-299-01 SPRING, RACK RETAINER 3-221-472-02 CHASSIS 3-348-998-31 SCREW (M1.4X2.5), TAPPING, PAN 3-221-474-01 SPRING, SLED...
  • Page 36: Electrical Parts List

    XP-ZV610/ZV616 Ver 1.1 SECTION 7 CONTROL MAIN ELECTRICAL PARTS LIST NOTE: • RESISTORS MX : Mexican model • Due to standardization, replacements in the All resistors are in ohms. TW : Taiwan model parts list may be different from the parts METAL: metal-film resistor •...
  • Page 37 XP-ZV610/ZV616 MAIN Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks C430 1-162-966-11 CERAMIC CHIP 0.0022uF 10% C718 1-164-360-11 CERAMIC CHIP 0.1uF C432 1-126-246-11 ELECT CHIP 220uF C720 1-164-360-11 CERAMIC CHIP 0.1uF C433 1-115-156-11 CERAMIC CHIP C434 1-165-851-91 TANTAL.
  • Page 38: Metal Chip

    XP-ZV610/ZV616 MAIN Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks FB702 1-414-760-21 FERRITE R415 1-218-911-11 METAL CHIP 470K 0.5% 1/10W FB801 1-500-234-22 FERRITE 0uH (EXCEPT AEP,UK,EE) R416 1-216-864-11 METAL CHIP 1/16W FB801 1-216-864-11 METAL CHIP 1/16W (AEP,UK,EE) R417 1-218-895-11 METAL CHIP...
  • Page 39 XP-ZV610/ZV616 Ver 1.1 MAIN Ref. No. Part No. Description Remarks Ref. No. Part No. Description Remarks R804 1-216-864-11 METAL CHIP 1/16W MISCELLANEOUS R805 1-216-845-11 METAL CHIP 100K 1/16W ************** R806 1-216-845-11 METAL CHIP 100K 1/16W 1-805-467-11 DISPLAY PANEL, LIQUID CRYSTAL R808 1-216-809-11 METAL CHIP 1/16W...
  • Page 40: Revision History

    XP-ZV610/ZV616 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2004.02 2004.04 Addition of E18, HongKong and Australian models in XP-ZV610,...

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