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Related Manuals for Trotec Speedy 500
Summary of Contents for Trotec Speedy 500
- Page 1 Speedy 500 Operation Manual...
- Page 2 Trotec Produktions und Vertriebs Ges.m.b.H. Linzer Strasse 156, A-4600 Wels, OÖ. AUSTRIA Tel.: +43-(0)7242-239-0 Fax: +43-(0)7242-239-7380 trotec@troteclaser.com www.troteclaser.com 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 2 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
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Page 3: Table Of Contents
6.11 Connections ........................28 7 Machine view.........................29 8 Operation........................30 8.1 Key pad – Overview ......................30 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 3 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... - Page 4 10.3 Training Verification Form....................46 10.4 Response Form ......................... 47 10.5 How to create a Service File ....................48 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 4 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
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Page 5: Manufacturing Label
Enter the serial number, model and year of manufacture from the manufacturing label here. This information is important for troubleshooting problems with the product and for ordering replacement parts. 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 5 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... -
Page 6: Product Components
RS232 cable (per order) 2 exhaust hoses Broom with holder USB cable Allen wrench kit Cleaning kit 7-part 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 6 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... -
Page 7: Preface
Minimize repair costs and downtimes, and • Increase the reliability and service life of your machine. • 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 7 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... -
Page 8: Product Tracking
Please use the response forms included in the Appendices for this purpose. 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 8 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... -
Page 9: Technical Data
The Speedy 500 consists of a machine and a base frame. All electronic components are integrated in the base frame. All necessary connections are made on the back side of the Speedy 500. Controls for the Speedy 500 are located on the keypad. -
Page 10: Dimensions
(inch) Weight – depends on product model ....550 to 600 kg (1210 to 1320 lbs) 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 10 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... -
Page 11: Mechanical Design
±0,1 mm (±0.004 inch) over entire working area (depends on material) Repeatability < ±15 µm (< ±0.0006 inch) 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 11 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... -
Page 12: Control System
6 mm (0.236 inch) Autofocus (optical) Used for the automatic focusing of the work piece 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 12 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... -
Page 13: Electrical Connection
L, N, Phases Ground Ground Ground Ground Ground Ground Power consumption 900W 1800W 3000W 900W 1800W 3000W 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 13 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... -
Page 14: Materials
Polyurethane PUR, Polyvinyl chloride PVC, Polyvinyl butyral PVB, Polytetrafluorethylene PTFE and materials containing epoxy or phenolic resins Caution: Trotec assumes no responsibility for any consequences of laser processing in any application such as medical or pharmaceutical applications. 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support... -
Page 15: For Your Safety
Top view Description EMERGENCY-OFF pushbutton ON-OFF switch Key switch Warning lamp (option for pass-through) Safety cover 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 15 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... -
Page 16: General Safety Instructions
Unsuperviced operation may lead to fire resulting in death, bodily injury and/or damage to the machine. Never operate the machine without supervision! • 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 16 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... - Page 17 Poor housekeeping leads to elevated accident risk. Use proper tools for maintenance jobs. • 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 17 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
- Page 18 Wear suitable work clothing. • Wear safety glasses. • Wear ear protection (mandatory for noise levels >85 dB(A)) • 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 18 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
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Page 19: Laser Safety
In the event of longer, more intensive radiation, the eye is protected by the natural lid reflex. The Speedy 500 uses a Class 2 laser pointer. In order to prevent irritation of the eyes during operation, the operator should not look directly at the laser source. -
Page 20: Transport Safety
Processing of materials not listed and approved in this operating manual is prohibited. Processing medical technology and pharmaceutical products! Trotec assumes no responsibility for any consequences or the suitability of laser processing for any applications, especially those in the medical technology or pharmaceutical fields. -
Page 21: Secondary Risks
Prohibit access to the hazardous area. • Wear suitable work clothing (no loose clothing, jewelry, or similar.). • 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 21 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... -
Page 22: Signage
MATERIALS WHICH CAN CAUSE SEVERE WHEN OPEN DO NOT STARE INTO BEAM DAMAGE TO THE EQUIPMENT 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 22 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... - Page 23 WHEN OPEN DO NOT STARE INTO BEAM <- DO NOT LIFT HERE -> LASERDIODE MAX. POWER <0.99mW cw WAVELENGTH 655nm 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 23 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
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Page 24: Transport - Storage - Setup
- At the points identified. After moving the machine, reinstall the rear trim panel (1) and close the door (2). 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 24 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:... -
Page 25: Shipping Conditions
In storage room or packaged with adequate weather protection. The storage location must be free of caustic materials, vapors and combustible materials. 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 25 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... -
Page 26: Installation Site
- Compressed air: Free of oil, water and dirt at max. 10 bar (145 psi) - Gases (Neutrogen, Argon, protective gas, …) 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 26 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:... -
Page 27: Setup
Tools: Wrench 22mm and 24 mm Align machine to horizontal level by adjusting feet, and check with a fluid level 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 27 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... -
Page 28: Connections
Cooling water drain (necessary for iCut/AlphaCam) Exhaust: Working head Exhaust: Vacuum table Compressed Air (Gas 1) 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 28 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... -
Page 29: Machine View
Engraving head Warning lamp (option for pass-through) Engraving table Manufacturin label Safety cover Pass trough (option) X-Axis 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 29 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... -
Page 30: Operation
Button: Exhaust on/off Button: Standby LED status indicator Button: Pause Manometer for gas pressure Service LED Pressure regulator 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 30 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... -
Page 31: Key Pad - Description
- Compressed air missing - AC-Voltage failure (L1, L2, L3, N) - DC-Voltage failure (power supplies) 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 31 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... - Page 32 Tests the laser for proper function LED status indicator for laser beam (15) Lightened when laser is operating 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 32 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
- Page 33 LED status indicator (22) - Flashes 1x/sec -> Machine ready for operation - Flashes 2x/sec -> Interlock ON 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 33 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com...
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Page 34: Workpiece Removal Door
Warning of laser radiation Class 4. Take all necessary measures (compare section 5.2.2 Laser Safety) 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 34 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... -
Page 35: Exhaust System
Operation 8.5 Exhaust System Trotec advises to use the Atmos Duo Plus for the Speedy 500. If only a Cutting table is installed, a VENT 3000 would be sufficient The laser may only be operated with properly installed and operating exhaust system. -
Page 36: Tables
Two swiveling handles (1) make it easier to lift out ● the engraving table. To use them, swivel the handles (1) upward. 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 36 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... -
Page 37: Vacuum Table
This is important so no bending on the frame and impairment of the exhaust function is possible 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 37 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:... -
Page 38: Lenses
# 15359 # 15410 # 30659 3.75“ rotary 5“ violett blue # 30645 # 15411 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 38 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... -
Page 39: Start Of Operation
Clean lens (4), reinstall and secure Install nozzle (5) Drive the laser head to reference point by simultaneously activating these Keys 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 39 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... - Page 40 Bear in mind that defects from head crashes (working head hits material or working table) are NOT warranted. 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 40 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...
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Page 41: Maintenance
Check lenses (5) and (6) once again for damage • Insert lenses (5) and (6) and clamp with • retaining ring (7) 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 41 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... -
Page 42: Cleaning The Mirrors
Check mirror (5) once again for damage • Put on mirror mount (4) and secure with • two screws (3) 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 42 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... -
Page 43: Maintenance Plan
For detailed information on the maintenance activities on exhaust and cooling systems please refer to the respective manuals. 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 43 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:... -
Page 44: Appendix
TROTEC Produktions u. Vertriebs GmbH. Linzer Straße 156, A-4600 Wels Authorized person for the compilation of technical documentation Gerhard KREMPL, TROTEC Produktions u. Vertriebs GmbH., Linzer Straße 156, A-4600 Wels We hereby certify that Speedy 500 Model N° 8014 Speedy 500 in its conception, construction and form put by us into circulation is in accordance with all the relevant essential health and safety requirements of the EC machinery directive 2006/42/EEC. -
Page 45: Acceptance Report
City, Date Company stamp / Signature 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 45 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto: techsupport@troteclaser.com... -
Page 46: Training Verification Form
Speedy 500 Operation Manual Appendix 10.3 Training Verification Form Employee/Trainee: Trainer: Date of Training: The above mentioned Employee received instruction on the operation of the Speedy 500 Lasersystem. Especially the following topics are covered: - Machine Function - Danger Area - Warnings... -
Page 47: Response Form
What was tried to solve the problem? Please send the information to your sales representative or to techsupport@troteclaser.com. 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 47 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:... -
Page 48: How To Create A Service File
5. The window „Save Service File to“ shows up. Please select a directory to save the file and click on „Save“. 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 48 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:... - Page 49 8. Please send the Service File together with a picture of the bad result and detailed description to your sales representative or to techsupport@troteclaser.com. 03/04/2013 Trotec Produktions- und Vertriebs GmbH_Linzer Strasse 156, A-4600 Wels, Austria, Technical Support 49 / 49 tel_+43 (0)7242 239-7000, fax_+43 (0)7242 239-7380, mailto:...