Table of Contents
Advertisement
OPERATION MANUAL
SpeedMarker 300 / ProMarker 300
This documentation with all illustrations is intellectual property of Trotec Produktions- u. Vertriebs GmbH.
The entire documentation is given to the user for personal use only. This documentation must not be reproduced or made avail-
able to others without our written permission. Any breach of law will be prosecuted.
Advertisement
Table of Contents
Related Manuals for Trotec SpeedMarker 300
Summary of Contents for Trotec SpeedMarker 300
- Page 1 SpeedMarker 300 / ProMarker 300 This documentation with all illustrations is intellectual property of Trotec Produktions- u. Vertriebs GmbH. The entire documentation is given to the user for personal use only. This documentation must not be reproduced or made avail-...
- Page 2 Trotec cannot be held responsible for any direct or indirect damages, which result from using or working with the products electric circuits or software described herein. The apparatus must be used only by trained and skilled personnel. Before use the manual should be read and followed carefully.
-
Page 3: Table Of Contents
Industrial PC ............................25 7.2.1 Industrial PC (Front Side) ......................25 7.2.1 Industrial PC Interface (Reverse Side) ..................25 Control Elements on the Front of the SpeedMarker 300 / ProMarker 300 ..........26 Processing Area Layout .......................... 26 Safety Devices............................27 7.5.1 Emergency Stop Device ....................... - Page 4 Storage Conditions ..........................40 Storage Location ............................. 40 12 Troubleshooting ............................. 41 Problem Resolution ..........................41 Possible Error Messages ......................... 42 TROTEC Produktions- u. Vertriebs GmbH Seite 4 von 42 Ausgabe 1.0 Linzer Straße 156, A – 4600 Wels Technische Änderungen vorbehalten.
-
Page 5: Introduction
The SpeedMarker 300 / ProMarker 300 is a Class 2 marking system as per DIN EN 60825-1 “Safety of laser prod- ucts”. -
Page 6: General Instructions For Using The Operation Manual
Caution: In this area pay attention to the possible dangers of the laser beam. Note or information on individual components of the device, that simplify the use or make it more understandable. TROTEC Produktions- u. Vertriebs GmbH Seite 6 von 42 Ausgabe 1.0 Linzer Straße 156, A –... -
Page 7: Intended Use
SpeedMarker 300 / ProMarker 300 Intended Use The Trotec SpeedMarker 300 / ProMarker 300 is intended exclusively for laser marking using the supplied marking software. Materials such as metal, anodized aluminum, and several plastics can be processed on the laser. -
Page 8: Manufacturer's Label
It is recommended to enter data such as serial number and year of manufacture data sheet above so that you always have this data handy if you have problems with your device or require spare parts. TROTEC Produktions- u. Vertriebs GmbH Seite 8 von 42 Ausgabe 1.0... -
Page 9: Ec-Declaration Of Conformity
Trotec Produktions u. Vertriebs GmbH. Linzer Straße 156, A-4600 Wels Authorized person for the compilation of technical documentation: Gerhard KREMPL, Trotec Produktions u. Vertriebs GmbH., Linzer Straße 156, A-4600 Wels We hereby certify that SpeedMarker 300 / ProMarker 300 ProMarker 300 Model N°... -
Page 10: Safety
ProMarker 300 Safety Please read this chapter before operating or servicing a Trotec SpeedMarker 300 / ProMarker 300 laser system! General Safety Information All personnel involved in installation, set-up, operation maintenance and repair of the machine, must have read and understood the Operation Manual and in particular the "Safety"... -
Page 11: Laser Safety Information
To assess the potential dangers laser systems pose, they are classified into 5 safety classes: 1, 2, 3a, 3b and 4. Trotec SpeedMarker 300 / ProMarker 300 fiber is a device of class 2 (USA: Class II) and class 4 (USA: Class IV) with pass through option Please note that improper operation of the device can override the status of safety class 2 and can cause the emission of harmful radiation. - Page 12 Also other components inside the machine may be damaged if the aforementioned conditions are given. To improve laser safety an optional “Laser Protection Cover” is available on request. TROTEC Produktions- u. Vertriebs GmbH Seite 12 von 42 Ausgabe 1.0 Linzer Straße 156, A –...
-
Page 13: Safety Precautions When Operating The Device
Safety Precautions when Operating the Device In your SpeedMarker 300 / ProMarker 300, a closed safety system is integrated which immediately switches off the power to the laser tube when the protection cover is opened. Consequently an incomplete engraving can occur if the cover is opened during operation. -
Page 14: Warning And Information Labels
The warning and information labels are attached in such positions of the machine that could represent a source of danger during set-up and operation. Therefore, follow the information on the labels. If labels are lost or damaged, they must be replaced immediately TROTEC Produktions- u. Vertriebs GmbH Seite 14 von 42 Ausgabe 1.0 Linzer Straße 156, A –... - Page 15 SpeedMarker 300 / ProMarker 300 With pass through option (laser class 4): TROTEC Produktions- u. Vertriebs GmbH Seite 15 von 42 Ausgabe 1.0 Linzer Straße 156, A – 4600 Wels Technische Änderungen vorbehalten.
-
Page 16: Before Commissioning
Laser marking may generate gases, fumes and other reaction products on the surface of the material. The operator must therefore use an effective extraction system. TROTEC Produktions- u. Vertriebs GmbH Seite 16 von 42 Ausgabe 1.0 Linzer Straße 156, A – 4600 Wels... -
Page 17: Scope Of Supply (Standard Configuration)
Extraction system connection cable (optional) Pass-Through interlock key (optional) Additional weights when side panels released (for Pass-Through only) TROTEC Produktions- u. Vertriebs GmbH Seite 17 von 42 Ausgabe 1.0 Linzer Straße 156, A – 4600 Wels Technische Änderungen vorbehalten. -
Page 18: Unloading, Inspection And Reporting Faults
Inspect the machine and machine components for transportation damage. Check the delivery for completeness. Remove all transport packaging. TROTEC Produktions- u. Vertriebs GmbH Seite 18 von 42 Ausgabe 1.0 Linzer Straße 156, A – 4600 Wels Technische Änderungen vorbehalten. -
Page 19: Technical Data
All electronic components are integrated in the machine. All necessary connectors are located on the reverse side of the laser module and PC. Laser Module Dimensions TROTEC Produktions- u. Vertriebs GmbH Seite 19 von 42 Ausgabe 1.0 Linzer Straße 156, A – 4600 Wels... -
Page 20: Housing Dimensions
SpeedMarker 300 / ProMarker 300 Housing Dimensions Drawing 1: interior Drawing 2: door open Drawing 3: door closed TROTEC Produktions- u. Vertriebs GmbH Seite 20 von 42 Ausgabe 1.0 Linzer Straße 156, A – 4600 Wels Technische Änderungen vorbehalten. -
Page 21: Data Sheet
IP54 (Marking head), IP20 (Laser unit) Laser Safety CDRH laser safety Laser class Class II (Class IV with Pass-Through option) CE certified TROTEC Produktions- u. Vertriebs GmbH Seite 21 von 42 Ausgabe 1.0 Linzer Straße 156, A – 4600 Wels Technische Änderungen vorbehalten. -
Page 22: System Overview
… with Pass-Through option: Interlock hatch Removable side panels (both sides) Interlock indication lights (both sides) Emergency Stop button TROTEC Produktions- u. Vertriebs GmbH Seite 22 von 42 Ausgabe 1.0 Linzer Straße 156, A – 4600 Wels Technische Änderungen vorbehalten. -
Page 23: The Laser Module
Shutter control lamp – Laser busy control lamp – Emergency stop button – Error reset button Key switch TROTEC Produktions- u. Vertriebs GmbH Seite 23 von 42 Ausgabe 1.0 Linzer Straße 156, A – 4600 Wels Technische Änderungen vorbehalten. -
Page 24: Laser Module Interface (Reverse Side)
Protection tube for fiber cable – External Panel – Laser Control – Extraction System – Start / Stop TROTEC Produktions- u. Vertriebs GmbH Seite 24 von 42 Ausgabe 1.0 Linzer Straße 156, A – 4600 Wels Technische Änderungen vorbehalten. -
Page 25: Industrial Pc
Industrial PC 7.2.1 Industrial PC (Front Side) 7.2.1 Industrial PC Interface (Reverse Side) Combination TLC2 board slot card X103 TROTEC Produktions- u. Vertriebs GmbH Seite 25 von 42 Ausgabe 1.0 Linzer Straße 156, A – 4600 Wels Technische Änderungen vorbehalten. -
Page 26: Control Elements On The Front Of The Speedmarker 300 / Promarker 300
SpeedMarker 300 / ProMarker 300 Control Elements on the Front of the SpeedMarker 300 / ProMarker 300 Keypad Emergency Stop Manual Z-Axis handle (only with motorized Z- Axis option) (only with Pass through option) (only with manual Z- Axis option) Z-Axis up Z–Axis down... -
Page 27: Safety Devices
There is one emergency stop button located on the laser module. With the optional Pass through option also a second emergency stop button on the front of the SpeedMarker 300 / ProMarker 300 housing The function of the emergency stop device is ... -
Page 28: Laser Protection Glass
If a safety circuit in the laser cell is open, the laser protection shutter shuts momentarily. For reasons of safety this disconnection functions via safe components. The laser is interrupted mechanically. An error message is issued. TROTEC Produktions- u. Vertriebs GmbH Seite 28 von 42 Ausgabe 1.0... -
Page 29: Installation
Connectors X93 and X103 are joined directly to one another via a short cable. Connector X53 is joined to X51 on the laser module using the cable supplied. TROTEC Produktions- u. Vertriebs GmbH Seite 29 von 42 Ausgabe 1.0 Linzer Straße 156, A –... -
Page 30: Power Supply
230V AC The main fuses are located behind the cover, immediately adjacent to the IEC connector. The same main fuse is used for all supply voltages on the PC. TROTEC Produktions- u. Vertriebs GmbH Seite 30 von 42 Ausgabe 1.0 Linzer Straße 156, A –... -
Page 31: Overview - Laser Module Interface (Reverse Side)
The X11 connector enables the connection of external safety circuits, additional emergency stop circuits and exter- nal warning lamps. This connector comes already wired regarding the configuration of your SpeedMarker 300 / ProMarker 300. The precise pin configuration of the plug is provided in in 0 The maximum load of each of the digital 24V outputs on the interface X11 is 100 mA. - Page 32 This connector is used to control, start and stop a Trotec extraction unit. Only use the original cable supplied. X71 – Start / Stop The X71 connector is already wired regarding the configuration of your SpeedMarker 300 / ProMarker 300. TROTEC Produktions- u. Vertriebs GmbH Seite 32 von 42 Ausgabe 1.0...
-
Page 33: Interface Pin Configurations
Output lamp Shutter (24V) Ausgang Lampe Sum Alarm (24V) Ausgang Lampe Shutter (24V) Emergency Stop Kreis 2 Emergency stop circuit 2 TROTEC Produktions- u. Vertriebs GmbH Seite 33 von 42 Ausgabe 1.0 Linzer Straße 156, A – 4600 Wels Technische Änderungen vorbehalten. -
Page 34: Commissioning
The marking software is already installed on the supplied PC.. It is also included in the setup on the accompanying software CD. For information on using the software, please read the accompanying software handbook. TROTEC Produktions- u. Vertriebs GmbH Seite 34 von 42 Ausgabe 1.0 Linzer Straße 156, A –... -
Page 35: Switching On/Off
O. Opening and closing the doorf The door of the SpeedMarker 300 / ProMarker 300 is directly connected to the Interlock circuit. Therefore starting a marking process is only possible with the door closed. Simply use the black handle at the door to lift it and slide it down for opening and closing. -
Page 36: Focusing
~361,6 mm Use the manual Z-Axis handle or the up and down buttons on the Keypad (see also 7.3 Control Elements on the Front of the SpeedMarker 300 / ProMarker 300) to move the head in the correct position. TROTEC Produktions- u. Vertriebs GmbH Seite 36 von 42 Ausgabe 1.0... -
Page 37: Using Pass-Through Option
Simply remove the side panels by unscrewing them from the outside and replace them with the additional weights (shown in dark grey). The Interlock hatch must be installed to close the Interlock safety circuit. additional weights Interlock hatch TROTEC Produktions- u. Vertriebs GmbH Seite 37 von 42 Ausgabe 1.0 Linzer Straße 156, A – 4600 Wels... -
Page 38: Maintenance
Distribute the cleaning fluid carefully using small circular motions. Start at the centre of the lens and move outwards to the edge. Keep moving the cloth until the entire surface is clean. Do not exert any pressure on the lens. TROTEC Produktions- u. Vertriebs GmbH Seite 38 von 42 Ausgabe 1.0 Linzer Straße 156, A –... -
Page 39: Replacing The Filter Pad
The filter pad is located behind the ventilation slots on the front of the laser module or PC. Laser module filter pad: Filter pad cover PC filter pad: Filter pad cover TROTEC Produktions- u. Vertriebs GmbH Seite 39 von 42 Ausgabe 1.0 Linzer Straße 156, A – 4600 Wels Technische Änderungen vorbehalten. -
Page 40: Transportation And Storage
Storage Location Storage room or boxed with sufficient weather-proofing. The storage location must be free from corrosive elements, fumes and flammable materials. TROTEC Produktions- u. Vertriebs GmbH Seite 40 von 42 Ausgabe 1.0 Linzer Straße 156, A – 4600 Wels... -
Page 41: Troubleshooting
This chapter should assist maintenance personnel with the identification and resolution of operational faults based on error messages and symptoms. Maintenance and repair work should only be carried out by Trotec Produktions und Vertriebs Ges.m.b.H. or one of its authorised personnel under observation of the safety regulations. -
Page 42: Possible Error Messages
System errors which cannot be reset or which indicate a hardware error should only be re- solved by Trotec Produktions und Vertriebs Ges.m.b.H. trained service personnel. Cause...