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Table of Contents
Related Manuals for Trotec SP 500
Summary of Contents for Trotec SP 500
- Page 1 Operation Manual SP 500 www.troteclaser.com...
- Page 2 Released December 2014 Copyright This documentation with all illustrations is intellectual property of Trotec Produktions- u. Vertriebs GmbH. The entire documentation is given to the user for personal use only. This documentation must not be reproduced or made available to others without our written permission. Any breach of law will be pros- ecuted.
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Page 3: Table Of Contents
Space Requirements ........................ 27 Necessary Feed Lines ......................27 Setup............................28 7 Connections ............................ 29 8 Machine view ..........................30 9 Operation ............................31 www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 3 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... - Page 4 EC – Declaration of Conformity ....................46 Acceptance report ........................47 Training Verification Form......................48 Response Form ........................49 How to create a Service File ..................... 50 www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 4 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk...
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Page 5: Manufacturing Label
Enter the serial number, model and year of manufacture from the manufacturing label here. This information is important for troubleshooting problems with the product and for ordering re- placement parts. www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 5 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 6: Product Components
Exhaust connection cable Exhaust valve RS232 cable (per order) 2 exhaust hoses Broom with USB cable holder Cleaning kit Allen wrench kit www.troteclaser.com 7-part Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 6 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 7: Preface
Following the operating instructions helps you to: Avoid hazards and risks, Minimize repair costs and downtimes, and Increase the reliability and service life of your machine. www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 7 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 8: Product Tracking
Please use the response forms included in the Appendices for this purpose. www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 8 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 9: Technical Data
All necessary connections are made on the back side of the SP 500. Controls for the SP 500 are located on the keypad. The SP 500 is equipped with an interlock safety system. When the interlock is activated, only setup tasks can be performed on the SP 500. -
Page 10: Dimensions
Height, open 2100 (82.68) mm (inch) Weight – depends on product model ....550 to 600 kg (1210 to 1320 lbs) www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 10 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 11: Technical Specification
6mm (0.23 in) www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 11 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... - Page 12 Up to 5,6 kW Up to incl. 120 W Laser power 1x230V (L+N+PE) 50/60Hz 200 W Laser power 3x230V (3xL+N+PE) 50/60Hz www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 12 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk...
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Page 13: Electrical Connection
L, N, L, N, L, N, Phases Ground Ground Ground Ground Ground Ground Power consumption 900W 1800W 3000W 900W 1800W 3000W www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 13 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 14: Materials
Polyurethane PUR, Polyvinyl chloride PVC, Polyvinyl butyral PVB, Polytetrafluorethylene PTFE and materials containing epoxy or phenolic resins CAUTION Trotec assumes no responsibility for any consequences of laser processing in any appli- cation such as medical or pharmaceutical applications www.troteclaser.com Version 2.0 ©... -
Page 15: For Your Safety
The safety zone is defined by the operator. Instructions and guidelines must be observed and fol- lowed! Top view Description EMERGENCY-OFF pushbutton ON-OFF switch Key switch Warning lamp (option for pass-through) Safety cover www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 15 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 16: General Safety Instructions
Unsuperviced operation may lead to fire resulting in death, bodily injury and/or damage to the machine. Never operate the machine without supervision! www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 16 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... - Page 17 A fault that cannot be corrected may lead to injury and/or damage to the machine. Turn off the machine and call customer service! www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 17 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk...
- Page 18 Wear suitable work clothing. Wear safety glasses. Wear ear protection (mandatory for noise levels >85 dB(A)) www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 18 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk...
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Page 19: Laser Safety
In the event of longer, more intensive radiation, the eye is protected by the natural lid reflex. The SP 500 uses a Class 2 laser pointer. In order to prevent irritation of the eyes during operation, the operator should not look directly at the laser source. - Page 20 Processing of materials not listed and approved in this operating manual is prohibited. Processing medical technology and pharmaceutical products! Trotec assumes no responsibility for any consequences or the suitability of laser processing for any applications, especially those in the medical technology or pharmaceutical fields.
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Page 21: Transport Safety
Improper operation of lifting equipment may lead to death, bodily injury and/or damage to the machine. Operation of lifting equipment only by trained personnel. Wear protective helmet, safety shoes and gloves. www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 21 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 22: Secondary Risks
Hazard due to add -on options or machines! Adding on options or machines can lead to unknown risks and hazards. Modifications made to the machine without approval by Trotec invalidates the Conformity Declaration (CE) supplied with the product. 5.3.2... -
Page 23: Signage
CAUSE IGNITION OF COMBUSTIBLE MATE- VISIBLE LASER RADIATION RIALS WHICH CAN CAUSE SEVERE DAM- WHEN OPEN DO NOT STARE INTO BEAM AGE TO THE EQUIPMENT www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 23 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... - Page 24 VISIBLE LASER RADIATION WHEN OPEN DO NOT STARE INTO BEAM <- DO NOT LIFT HERE -> LASERDIODE MAX. POWER <0.99mW cw WAVELENGTH 655nm www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 24 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk...
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Page 25: Transport - Storage - Setup
- Under the guidance of a 2nd person, and - At the points identified. After moving the machine, reinstall the rear trim panel (1) and close the door (2). www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 25 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 26: Shipping Conditions
In storage room or packaged with adequate weather protection. The storage location must be free of caustic materials, vapors and combustible materials. www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 26 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 27: Installation Site
- Compressed air: Free of oil, water and dirt at max. 10 bar (145 psi) - Gases (Neutrogen, Argon, protective gas, …) www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 27 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 28: Setup
5 mm (0.2 inch) Tools: Wrench 22mm and 24 mm Align machine to horizontal level by adjusting feet, and check with a fluid level www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 28 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 29: Connections
Cooling water inlet RS-232 for PC Cooling water drain (necessary for iCut/AlphaCam) Exhaust: Working head Exhaust: Vacuum table Compressed Air (Gas 1) www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 29 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 30: Machine View
Operator panel - keypad Engraving head Warning lamp (option for pass-through) Engraving table Manufacturin label Safety cover Pass trough (option) X-Axis www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 30 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 31: Operation
Button: Work table downward Button: Standby Button: Home LED status indicator: Laser busy Manometer for gas pressure Button: Stop Pressure regulator www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 31 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 32: Key Pad - Description
Pressing this button shuts the machine down completely. The EMERGENCY OFF pushbutton must be unlocked to start up the machine again. www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 32 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... - Page 33 Laser beam is being emitted green/red flashing alternately 13+10 Cover open during switch-on process, simultaneously acoustic signal - no ref- erencing www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 33 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk...
- Page 34 If any of positioning keys X and Y is pressed, no moves in Z are possible. An automatic move of the Z- axis can be stopped by pressing of the positioning keys (1 or 2). www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 34 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk...
- Page 35 This is used to adjust the required gas pressure of the gas used. The pressure setting is dis- played on the: manometer for gas pressure. www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 35 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk...
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Page 36: Workpiece Removal Door
Do not reach into opening during operation. Warning of laser radiation Class 4. Take all necessary measures (compare section 5.2.2Laser Safety) www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 36 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 37: Exhaust System
SP 500 Exhaust System Trotec advises to use the Atmos Duo Plus for the SP 500. If only a Cutting table is installed, a VENT 3000 would be sufficient The laser may only be operated with properly installed and operating exhaust system. -
Page 38: Tables
Two swiveling handles (1) make it easier to lift out the engraving table. To use them, swivel the handles (1) upward. www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 38 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 39: Vacuum Table
(e.g. Standard-, Vacuum- or Cutting Table). This is important so no bending on the frame and impairment of the exhaust function is possible www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 39 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 40: Lenses
SP 500 Lenses The following lenses are available for SP 500. 2“ 2,5“ 2,5“ clearance black silver bright green # 20352 # 15410 # 30659 3.75“ rotary 5“ violett blue # 30645 # 15411 www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH... -
Page 41: Start Of Operation
Clean lens (4), reinstall and secure Install nozzle (5) Drive the laser head to reference point by simultaneously activating these Keys www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 41 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... - Page 42 The Autofocus option might not work on transparent materials or materials which are not flat. Bear in mind that defects from head crashes (working head hits material or working table) are NOT warranted. www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 42 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk...
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Page 43: Maintenance
Check lenses (5) and (6) once again for damage Insert lenses (5) and (6) and clamp with retaining ring (7) www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 43 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 44: Cleaning The Mirrors
Cleaning liquid and cleaning tissue Check mirror (5) once again for damage Put on mirror mount (4) and secure with two screws (3) www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 44 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 45: Maintenance Plan
Pump For detailed information on the maintenance activities on exhaust and cooling sys- tems please refer to the respective manuals. www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 45 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 46: Appendix
TROTEC Produktions u. Vertriebs GmbH. Linzer Straße 156, A-4600 Wels Authorized person for the compilation of technical documentation Gerhard KREMPL, TROTEC Produktions u. Vertriebs GmbH., Linzer Straße 156, A-4600 Wels We hereby certify that Speedy 500 Modell N° 8014 Speedy 500 C40/50/60/70/80/90/100/110/120/200 in its conception, construction and form put by us into circulation is in accordance with all the relevant essential health and safety requirements of the EC machinery directive 2006/42/EEC. -
Page 47: Acceptance Report
SP 500 has been checked according to the listed items and has been transferred properly. City, Date Company stamp / Signature www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 47 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 48: Training Verification Form
SP 500 Training Verification Form Employee/Trainee: Trainer: Date of Training: The above mentioned Employee received instruction on the operation of the SP 500 Lasersys- tem. Especially the following topics are covered: Machine Function Danger Area Warnings Position Emergency-OFF Button Personal Protective Equipment... -
Page 49: Response Form
What happened before the error appeared? (Thunder & Lightning, Windows-Update,…) What was tried to solve the problem? Please send the information to your sales representative or to techsupport@troteclaser.com. www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 49 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... -
Page 50: How To Create A Service File
5. The window „Save Service File to“ shows up. Please select a directory to save the file and click on „Save“. www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 50 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk... - Page 51 8. Please forward the service file "SeviceLog.txt" together with a screenshot of e.g. the error message and detailed description to your sales representative or to techsupport@trotecla- ser.com. www.troteclaser.com Version 2.0 © TROTEC Produktions- u. Vertriebs GmbH 51 / 51 Technical changes reserved Freilingerstraße 99, A-4614 Marchtrenk...