Trotec SP2000 Operation Manual
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Trotec SP2000 Operation Manual

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SP2000
Operation Manual
BA 8046_1.1_EN (02/2018)
ENGLISH
www.troteclaser.com

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  • Page 1 SP2000 Operation Manual BA 8046_1.1_EN (02/2018) ENGLISH www.troteclaser.com...
  • Page 2 Translated manual Technical Technical specifications are subject to change without notice. Changes Trotec Laser GmbH reserves the right to improve or modify any of the products without prior notice.  Copyright This documentation with all illustrations is intellectual property of Trotec Laser GmbH.

  • Page 3: Table Of Contents

    SP2000 Content CONTENT 1 General .............................. 6 1.1 Information about this manual ....................6 1.1.1 Storage of the manual ...................... 6 1.1.2 Complementary documentation ..................6 1.2 Explanation of symbols ....................... 7 1.3 Liability and warranty ........................8 1.4 Scope of delivery (standard configuration) ................. 9 1.5 Type plate ..........................
  • Page 4 7.4 Connections ..........................55 7.4.1 Connecting the mains ..................... 55 7.4.2 Operating console connection ..................55 7.4.3 Connecting a Trotec exhaust system ................55 7.4.4 Connecting a Trotec cooling system ................55 8 Operation ............................56 8.1 Before operation ........................56 8.2 Software ............................
  • Page 5 SP2000 Content 8.5 Table placement ........................61 8.6 Focusing methods ........................62 8.6.1 Overview ......................... 62 8.6.2 Focus tool ........................63 8.6.3 Sonar Technology™ ....................... 64 8.7 Tandem Assist .......................... 65 8.8 Software: Safety analysis ......................69 8.8.1 Normal operation ......................69 8.8.2 Monitoring functions .......................

  • Page 6: General

    SP2000 General General Information about this manual PLEASE READ THIS MANUAL CAREFULLY BEFORE USE KEEP THE MANUAL FOR FURTHER CONSULTATION This manual describes how to operate the machine properly and safely. Be sure to follow the safety instructions given here, as well as any local accident prevention regulations and general safety regulations applicable to the field of usage.

  • Page 7: Explanation Of Symbols

    SP2000 General Explanation of symbols Important technical safety notes and instructions in this manual are marked with symbols. These instructions for workplace safety must be complies with and followed. Here special attention must be paid in order to avoid accidents, injury to persons or material damage.

  • Page 8: Liability And Warranty

    Non-observance of the operation, maintenance and service instructions described within this manual absolves Trotec from any liability in case of a defect. Furthermore, Trotec Laser GmbH shall accept no liability whatsoever for damage caused by the use of non-original parts and accessories.

  • Page 9: Scope Of Delivery (Standard Configuration)

    SP2000 General Scope of delivery (standard configuration) 1. Laser machine 2. Travelling exhaust 3. Operator console 4. Dell Tower PC for the operator console (according to order) 5. DVD (with laser software, printer driver and operation manuals) 6. Focusing tool(s) (according to lens order) 7.

  • Page 10: Type Plate

    SP2000 General Type plate The type plate with the CE mark is located close to the main switch on the right hand side of the machine. Enter the serial number, model and year of manufacture into your manual and always refer to them when contacting our representative or service office for enquiries, troubleshooting or ordering of replacement parts.

  • Page 11: Safety

    Use of the machine for any purposes other than those intended or described in the present manual is regarded as improper and therefore prohibited. Trotec will not accept any liability for damage caused by improper use. The risks in case of improper use are exclusively borne by the user.

  • Page 12: Machine Modification

    SP2000 Safety 2.1.3 Machine modification It is strictly prohibited to alter, refit or modify the machine in any way without the express consent of the manufacturer. Likewise, it is strictly prohibited to remove, bridge or bypass any safety devices. Operating conditions and connection and setup values stated in the data sheet must be complied with at all times.

  • Page 13: Applicable Safety Regulations

    SP2000 Safety 2.1.6 Applicable safety regulations The following directives and guidelines must be observed to avoid hazards when operating Trotec laser systems: EN 60825-1 Safety of Laser Products - Part 1: Equipment Classification and Requirements Information Technology Equipment – Safety...

  • Page 14: Laser Safety

    SP2000 Safety Laser safety 2.2.1 Laser classification The here described machine is equipped with an enclosed laser pointer and a sealed carbon dioxide laser source that emits invisible and intense laser radiation with a wavelength of 10.6 microns. Laser classification according to DIN EN 60825-1 "Safety of Laser Products":...
  • Page 15 SP2000 Safety 2.2.1.1 Class 2 (US: class II) The accessible laser radiation of Class 2 (US: Class II) laser systems does not pose any hazard for the skin. Diffuse reflections as well as any short-term irradiation of the eyes (exposure time max.

  • Page 16: Laser And Working Area

    The laser the laser) area of the SP2000 consists of the working surface and the operating range of the laser (circular area of approx. ø 5cm (1.97 inch) below the laserhead).

  • Page 17: Area Of Responsibility

    SP2000 Safety Area of responsibility 2.3.1 Responsibilities of the operator The operator has the following responsibilities: It is the responsibility of the operator to comply with the national official and statutory regulations for the operation of a class 4 (US: class IV) laser system or laser system with a build in laser source of class 4 (US: class IV).

  • Page 18: Responsibilities Of The Operating Personnel

    SP2000 Safety Do not store any flammable materials in the working area or in the immediate vicinity of the device. Particularly, residues of processed materials have to be removed to prevent any fire hazard. The operator must ensure cleanliness and accessibility at and around the machine by corresponding instructions and controls.

  • Page 19: Operating And Service Personnel Requirements

    SP2000 Safety Operating and service personnel requirements The operating and service personnel requirements are: The personnel must have read and understood this manual and in particular the “Safety” section. The personnel must not be under the influence of drugs, alcohol or reaction-impairing medication when working on or with the machine.

  • Page 20: Warning And Information Labels

    If any warning and information labels are lost or damaged, the user is not able identify risks anymore, and there is danger of injury. - Replace lost or damaged labels immediately. - Please contact your Trotec sales partner for details. 1 10 www.troteclaser.com 20 / 97 BA 8046_1.1_EN (02/2018)
  • Page 21 SP2000 Safety www.troteclaser.com BA 8046_1.1_EN (02/2018) 21 / 97...

  • Page 22: Safety Devices

    Safety and protection devices must be fully functional at all times. In case of assumed or presumed damage of safety devices, disconnect the machine from the mains. Damaged safety and protection devices need to be replaced by a Trotec technician immediately. 2.6.1...

  • Page 23: Main Switch

    SP2000 Safety 2.6.2 Main switch Turn the main switch anticlockwise to disconnect the machine from the mains power supply. 2.6.3 Key switch Turning the key switch powers off the motor, laser source and electric system, and prevents un- authorized operation.

  • Page 24: Bumper And Micro Switch

    2.6.11 In case of safety device malfunction In case of actual or presumed damage to the safety devices:  Press the emergency stop button.  Disconnect the machine from the mains.  Please contact your local Trotec Support. www.troteclaser.com 24 / 97 BA 8046_1.1_EN (02/2018)

  • Page 25: In Case Of An Emergency

    Inform laser protection officer and supervisor.  Follow the operating instructions.  Have repair work performed by Trotec service technicians only.  In case of fire: Use only CO extinguisher to quench the fire, insofar as this is possible without endangering yourself.

  • Page 26: Specific Hazards

    SP2000 Safety Specific hazards 2.8.1 Fire hazard WARNING Fire hazard Fire hazard from gas and processing of inflammable materials. - Do not operate the device without supervision. - Keep CO fire extinguisher ready at hand in the immediate vicinity of the device.

  • Page 27: Reflecting Material

    SP2000 Safety 2.8.3 Reflecting material WARNING Danger from laser beam Invisible laser radiation of reflecting materials can cause serious injury or material damage. Only material according to the intended use of the machine may be used Do not use material with high reflecting surfaces such as aluminum, chromium, precious...

  • Page 28: Optical Components

    SP2000 Safety 2.8.4 Optical components WARNING Damage to optics Soiled optics absorb laser radiation and can thus be destroyed. Broken or damaged lenses as well as thermal decomposition of lenses release particles which cause serious damage to the health. The passive reflectors and optics in the area of the beam guidance should be cleaned regularly.
  • Page 29 SP2000 Safety 2.8.4.4 Protective measures Protective measures in case of thermal decomposition and scratched or broken lenses For disposal use a protective mask or respiratory filter to prevent inhalation or ingestion of thorium. Wash hands thoroughly after contact with a scratched coating.

  • Page 30: Ec Declaration Of Conformity

    SP2000 EC Declaration of Conformity EC Declaration of Conformity www.troteclaser.com 30 / 97 BA 8046_1.1_EN (02/2018)

  • Page 31: Technical Data

    SP2000 Technical Data Technical Data Data sheet Mechanics Working area 1.650 x 2.510 mm (66 x 98 in) 1.950 x ∞ mm (76 x ∞ in) Loading area Max. height of work piece 50 mm (1.96 in) Working head Software controlled z-axis...
  • Page 32 SP2000 Technical Data Options ® JobControl Vision Camera compensation system for print&cut applications Travelling exhaust Exhaust mounted to working head Digital table exhaust Digitally controlled sectioning of table exhaust; 4 exhaust sections Chiller For all power levels Sonar Technology Ultrasonic-based autofocus system CAD / CAM software for perfect cutting results;...

  • Page 33: Dimensions And Weight

    SP2000 Technical Data Dimensions and weight 4.2.1 Machine dimensions and weight 4.2.1.1 Front view 2519 mm / 100 in 4.2.1.2 Side view 700 mm / 28 in 3130 mm / 124 in 3214 mm / 127 in 60 mm / 2.4 in www.troteclaser.com...
  • Page 34 SP2000 Technical Data 4.2.1.3 Side view (exhaust connection) 4.2.1.4 Top view 2510 mm / 98 in 3214 mm / 127 in 60 mm / 2.4 in 4.2.1.5 Weight The weight of the machine is 1.400 kg (3.0860lbs). www.troteclaser.com 34 / 97...

  • Page 35: Operation Panel Exterior Dimension

    SP2000 Technical Data 4.2.2 Operation panel exterior dimension 4.2.2.1 Side, front and top view 500 mm / 20 in 50 mm / 2 in 700 mm / 28 in 50 mm / 2 in 800 mm / 32 in 600 mm / 24 in 800 mm / 32 in www.troteclaser.com...

  • Page 36: Travelling Exhaust Exterior Dimensions

    SP2000 Technical Data 4.2.3 Travelling exhaust exterior dimensions 4.2.3.1 Front –and side view 100 mm / 4 in 750 mm / 30 in 800 mm / 6 in 714 mm / 29 in 2082 mm / 82 in 4.2.3.2 Top view...

  • Page 37: Exhaust (Optional)

    SP2000 Technical Data 4.2.4 Exhaust (optional) VENT Set SP3000 VENT Set SP3000 (with noise reduction cabin) (without noise reduciton cabin) VENT 100 VENT 1500 960 x 1021 x 1081 363 x 371 x 357 720 x 523 x 644 L x B x H [mm] www.troteclaser.com...

  • Page 38: Materials

    SP2000 Technical Data Materials Material Cutting Engraving Plastik   Acrylonitrile butadiene styrene (ABS)   Acryl/PMMA (Plexiglas ® , Altuglas ® , Perspex ®   Laminate   Rubber   Polyamide (PA)   Polybutylene terephthalate (PBT) ...
  • Page 39 We recommend performing a material processing test with the above mentioned material, using the appropriate configuration. Trotec assumes no responsibility for any consequences of laser processing in any application, especially with medical or pharmaceutical applications. www.troteclaser.com BA 8046_1.1_EN (02/2018)

  • Page 40: Machine Overview

    SP2000 Machine overview Machine overview General overview Description Description Emergency stop button X-axis Dust protection belt Reflector Side panel Traveling exhaust Tables Monitor Light sensor Key switch Bumper Keyboard Warning lamp Connection cables (mains, exhaust and cooling system) Head exhaust hose...

  • Page 41: Operating Elements

    SP2000 Machine overview Operating elements 5.2.1 Operating elements overview Compressed air display Emergency stop button Compressed air regulator Exhaust segment button Max. compressed air/ control lamp www.troteclaser.com BA 8046_1.1_EN (02/2018) 41 / 97...

  • Page 42: Operation Panel

    SP2000 Machine overview 5.2.2 Operation panel Status indicator: Laser beam LED ON: The machine is processing data Button: Stop Button: Standby LED ON: Standby-mode Button: Start/Pause/Repeat LED OFF: Ready-mode LED ON: Pause-mode Status LEDs Button: Home Green, Machine is LED ON: Home position...
  • Page 43 SP2000 Machine overview Description Status indicator: LED ON: The machine is processing or receiving data. Laser beam Button: LED ON: Standby-mode Standby LED OFF: Ready-mode Press the button to switch to Standby-mode. Press the button again to switch back to Ready-mode.
  • Page 44 SP2000 Machine overview Button: Stop Press the button to stop the current working process. Button: Press the button to start the job which is currently on the plate in ® JobControl Start/Pause/Repeat If a job is currently being processed, press the button to pause the job (LED ON).
  • Page 45 SP2000 Machine overview 5.2.2.1 Keyboard shortcuts Shortcuts Shift + Exhaust Air assist on/off Shift + Laser head (X/Y-position) Laser head moves quickly to corresponding end position (X- or Y- position) Shift + Standby Keypad locked/unlocked Shift + Laser head (Z-position) Laser head moves up to the "UP"...

  • Page 46: Compressed Air Display

    SP2000 Machine overview 5.2.3 Compressed air display Display of the compressed air pressure. By pressing the SET-button the output values can be switched between bar or psi. The arrow buttons have no functionality. 5.2.4 Compressed air regulator By turning the compressed air regulator the pressure can be adjusted.

  • Page 47: Exhaust Segment Button

    SP2000 Machine overview 5.2.7 Exhaust segment button The table exhaust system is divided into independent segments. By pressing one of the two exhaust segment buttons, the vaccum of the respective section can be activated or deactivated. The working area which is free of material must not be covered.

  • Page 48: Tables (Multifunctional Table Concept)

    SP2000 Machine overview Tables (multifunctional table concept) 5.3.1 Cutting tables 5.3.1.1 Aluminum slat / Acryl slat cutting table The cutting table with aluminum slats is mainly used for cutting thicker materials (up to 8 mm thickness) and for parts wider than 100 mm.
  • Page 49 SP2000 Machine overview 5.3.1.3 Acrylic slat cutting table The universal cutting table for the reflection-free cutting of thin acrylics with a thickness up to 8 mm. Like with the aluminum cutting grid table parts smaller than 100 mm remain in a flat position after the cut.

  • Page 50: Lenses

    SP2000 Machine overview Lenses Lenses (incl. focus tool) available: 2,5” (Standard) 3,75" 5,0" Nozzles Nozzles available: Ø 3 Ø 7 Short, small diameter Short, big diameter (Standard) (Standard) www.troteclaser.com 50 / 97 BA 8046_1.1_EN (02/2018)

  • Page 51: Transport, Unloading And Packaging

    SP2000 Transport, unloading and packaging Transport, unloading and packaging Safety notes WARNING Risk of injury There is risk of injury from falling parts during transport, loading and unloading of the machine. - Follow the safety instructions. Observe the safety instructions to avoid damage to the machine from improper handling during transport: ...

  • Page 52: Temperature And Humidity

    Transport the machine only in its original packaging. Ensure the wooden crates are properly secured otherwise the crates can slip, tip or fall over during transport. If you want to relocate the machine, please contact your local Trotec Support. www.troteclaser.com 52 / 97...

  • Page 53: Setup And Installation

    SP2000 Setup and installation Setup and installation Safety notes WARNING Risk of injury Improper assembly or setup can cause serious injury or damage. Work may be carried out only by authorized, trained personnel who are familiar with how to operate the machine and in strict observance of all safety instructions..

  • Page 54: Operating Environment

    Ensure a dust-free environment (II° according to IEC60947-1) Shielding from EMC Freedom of interfering electrical installations, hoses and pipe lines Power supply free of fluctuations Setup and installation The setup has to be carried out by Trotec technicians only. www.troteclaser.com 54 / 97 BA 8046_1.1_EN (02/2018)

  • Page 55: Connections

    Connect the end of the mains cable to the main connection socket. 7.4.2 Operating console connection The connection has to be carried out by a Trotec technician. 7.4.3 Connecting a Trotec exhaust system Wrong voltage can cause damage to the machine Do not operate the machine, if the mains voltage does not match the voltage required by the exhaust system, as this may cause damage tot he machine.

  • Page 56: Operation

    SP2000 Operation Operation Before operation WARNING Risk of injury Improper operation may lead to severe physical injury or property damage. Work may be carried out only by authorized, trained personnel who are familiar with how to operate the machine and in strict observance of all safety instructions.

  • Page 57: Power On/Off

    SP2000 Operation Power ON/OFF 8.3.1 Power ON 1. Ensure that no objects of any kind are present inside the processing area that could limit or obstruct the freedom of movement of the mechanics of the device. 2. Ensure that all safety devices are present and fully functional and the side panels are closed.
  • Page 58 SP2000 Operation 6. Turn the key switch clockwise and hold against the spring force. As soon the machine is started, release the switch. The switch returns to its initial position. Only if the cooling system was switched on beforehand, the safety circuit gets closed and the machine can be turned 7.

  • Page 59: Power Off

    SP2000 Operation 8.3.2 Power OFF 1. Turn the key switch counterclockwise. 2. Turn off the main power of the machine by turning the main switch counterclockwise. The main switch is located at the right front side of the machine. By switching off the mains, all processing data are lost.

  • Page 60: Lens Placement

    SP2000 Operation Lens placement 1. Blow away loose particles and dust by means of a bellows or compressed air (according to ISO 8573:2010 class 1). 2. Unscrew the lens fixation screws. (2 screws) 3. Carefully take out the lens. 4. Check the lens for damage.
  • Page 61 SP2000 Operation Table placement Damage to the multifunctional base frame or impairment of the exhaust function When workpieces are processed directly in the multifunctional base frame without a table, the base frame can be damaged, and impairment of the exhaust function is possible.

  • Page 62: Focusing Methods

    SP2000 Operation Focusing methods 8.6.1 Overview Precise laser engraving depends on several factors. Apart from the right choice of lens, working tables and a corresponding exhaust system, correct focusing plays a key role. The correct setting of the focus, which means the right distance between the laser head and the material to be engraved, is crucial for a perfect application result.

  • Page 63: Focus Tool

    SP2000 Operation 8.6.2 Focus tool 1. Move the processing head over the material to be engraved by means of the X/Y position keys (2) on the keypad. 2. Hang the focus tool (3) on the allocated space on the laser head so that the focus tool can move unhindered.

  • Page 64: Sonar Technology

    SP2000 Operation Sonar Technology™ 8.6.3 Strong contamination of the ultrasonic sensor can lead to defects from head crashes (working head hits material or working table). 5. Make sure that the ultrasonic sensor is clean. 6. Version 1: Press the two Z-positioning...

  • Page 65: Tandem Assist

    SP2000 Operation Tandem Assist Tandem Assist is a feature within the JobControl® laser software that virtually splits the laser machine's work area into two zones. While the laser cutter in zone A is processing the material, the operator can remove the finished parts in zone B and reload the work area.
  • Page 66 SP2000 Operation Now you can select Zone A and Zone B on the screen. Put the Jobs on the plate. The tandem operation is controlled by the keys on the machine (on both sides on the right). Exhaust-Button Start-Button www.troteclaser.com 66 / 97 BA 8046_1.1_EN (02/2018)
  • Page 67 SP2000 Operation Connect the laser in JobControl®. Select the correct exhaust segment button on the operation panel. Once zone A is loaded with material and ready for processing, press the Start button. When finished, press the Exhaust button to close the suction and remove the material easily.
  • Page 68 SP2000 Operation Load Zone B and press the Start button. Zone A is ready and colored yellow. Zone A Zone B The job on Zone B is in progress and displayed in blue. The background is green. www.troteclaser.com 68 / 97...

  • Page 69: Software: Safety Analysis

    SP2000 Operation Software: Safety analysis 8.8.1 Normal operation Click to run the software. Select the icon to connect to the module. Load the Software module by pressing the icon. Select Level 2 and enter the password "DIAG". www.troteclaser.com BA 8046_1.1_EN (02/2018)

  • Page 70: Monitoring Functions

    SP2000 Operation Activate "Dynamic Program Display" by pressing the icon. If the dynamic display is now activated, all active inputs and outputs as well as sensors are shown in green in the live- mode. 8.8.2 Monitoring functions On the left side the functions are shown in 6 pages.
  • Page 71 SP2000 Operation 8.8.2.1 Page 1: EMGSTOP CIRCUIT Click on page 1 to see the Emergency circuit: Two EMERGENCY lines are connected to the machine by means of each EMERGENCY STOP button, as shown on the left-hand side of the device. If both signals are synchronized, the signal is forwarded to the relay module at the right edge;...
  • Page 72 SP2000 Operation The key switch is shown at the top on the left: By turning the switch on the console the "Keyswitch on" signal is first set. The output "Output Power Schütz" is set for 2 seconds by turning the switch again.
  • Page 73 SP2000 Operation The remaining incoming sensor inputs can be controlled here. On the upper left, the safety monitor is monitored in two directions. The input of the roller lever switches of both bumpers is shown below. Below is the input of the infrared light barrier of the Y-axis.
  • Page 74 SP2000 Operation Below is the acknowledgment input of the safety relay 30A4, which monitors whether the safety relay has actually switched, as long as it has been actuated by the right-hand output "LASER ENABLE OUTPUT". The feedback line should not be set if the safety relay has tripped correctly.

  • Page 75: Maintenance

    SP2000 Maintenance Maintenance Safety notes WARNING Improper maintenance can cause serious injury or damage. Maintenance may be carried out only by authorized, trained personnel who are familiar with how to operate the machine and in strict observance of all safety instructions.

  • Page 76: Maintenance Schedule

    SP2000 Maintenance Maintenance schedule System Components Daily Weekly Monthly Yearly Laser Entire working area - general Clean cleaning whenever required Lens and protective glas Check Clean whenever required Laser deflector shield and Check nozzle Clean whenever required Laser head exhaust...

  • Page 77: Cleaning The Machine

    SP2000 Maintenance Cleaning the machine 1. Move the X-axis into a position in which it is easiest for you to clean the surface and interior of the machine with a window cleaning agent and paper towels. 2. Switch off and disconnect the machine from the mains.

  • Page 78: Cleaning The Optics

    SP2000 Maintenance Cleaning the optics Trotec recommends to use the cleaning set enclosed. Alternatively, use high-quality cotton swabs together with the provided cleaning liquid. The following cleaning products are available as accessory parts: Lens cleaning cloth (Part no. 69249) Lens cleaning liquid (Part no. 69248) 9.4.1...
  • Page 79 SP2000 Maintenance 1. Blow away loose particles and dust by means of a bellows or compressed air (according to ISO 8573:2010 class 1). 2. Get the cleaning liquid and cleaning tissues ready. 3. Move the table up and put a cloth under the lens holder.
  • Page 80 SP2000 Maintenance 6. With the aid of the optics set loosen the clamping ring by rotating it counterclockwise. opitcs set 7. Remove the clamping and sealing ring. www.troteclaser.com 80 / 97 BA 8046_1.1_EN (02/2018)
  • Page 81 SP2000 Maintenance 8. Carefully remove the lens and rinse it with cleaning liquid to wash away coarse soiling. 9. Check the lens for sign of damage. 10. Put some cleaning liquid onto the lens and leave the liquid for 1 minute to take effect.

  • Page 82: Cleaning The Protective Glas 2,5

    SP2000 Maintenance 9.4.3 Cleaning the protective glas 2,5'' 1. Take off the magnetically fixed laser deflector shield. 2. Clean the laser deflector shield with a dry or damp cloth on both sides. 3. Unplug the air assist hose by pressing the blue clamping ring.
  • Page 83 SP2000 Maintenance 5. Carefully take off the protective glass housing. 6. With the aid of the supplied key tool loosen the clamping ring by rotating it counterclockwise. optic set 7. Remove the clamping ring. 8. Take out the protective glass.

  • Page 84: Cleaning The Protective Glas 5

    SP2000 Maintenance 9.4.4 Cleaning the protective glas 5'' WARNING Zinc selenide lens, telescope and laser exit window Soiled optics absorb laser radiation and can thus be destroyed. Broken or damaged lenses as well as thermal decomposition of lenses release particles which cause serious damage to the health.
  • Page 85 SP2000 Maintenance 3. With the aid of the supplied optics set loosen the clamping ring by rotating it counterclockwise. optics set 4. Remove the sealing ring. 5. Carefully remove the lens and rinse it with cleaning liquid to wash away coarse soiling.

  • Page 86: Cleaning The Laser Deflector Shield And Nozzle

    SP2000 Maintenance 10. Carefully remove the lens holder to the processing head. 9.4.5 Cleaning the laser deflector shield and nozzle 1. Take off the magnetically fixed laser deflector shield. 2. Clean the laser deflector shield with a dry or damp cloth on both sides.

  • Page 87: Cleaning The Head Exhaust

    SP2000 Maintenance Cleaning the head exhaust 1. Loosen the fixation screw and remove the exhaust hose. (1 screw) 2. Clean the air flow duct and connection point. Cleaning the vent slots of the table exhaust 1. Move the table into a position in which it is easiest for you to clean the slots of the table exhaust inside the machine.

  • Page 88: Troubleshooting

    SP2000 Maintenance Troubleshooting This chapter should enable the maintenance personnel to identify and resolve operational faults based on error messages and symptoms. DANGER Risk of fire from incorrect parameter settings Laser operation with incorrect parameter settings such as power settings, speed or frequency can result in flame formation.
  • Page 89 SP2000 Maintenance Problem Possible Cause Resolution   Choose other shoulder or edit Fine details on stamps are Too steep shoulders engraved too thinly (flat/medium/steep): Options/Process Options/Stamp  Switch off raster correction in  Raster correction ON in ® JobControl ®...
  • Page 90 SP2000 Maintenance Problem Possible Cause Resolution  Speed too high  Reduce speed Offsets between engraving jobs and cut lines  Contact Trotec support Other faults www.troteclaser.com 90 / 97 BA 8046_1.1_EN (02/2018)

  • Page 91: Contact Details

    SP2000 Contact details Contact details 11.1 Technical Support In case of questions, contact our experienced local technical support team. For global service contact numbers and further information please see our website, section “Support”: www.troteclaser.com When calling, please make sure that the machine is in your immediate vicinity, and that you have the following information ready (see response form): What happened and what you were doing when the problem arose.

  • Page 92: Disassembly

    Disassembly Disassembly The disassembly of the machine described within this manual may only be carried out by Trotec support technicians. Please contact your local Trotec Support. Disposal Do not dispose of the machine with domestic waste! Electronic devices have to be disposed of according to the regional directives on electronic and electric waste disposal.

  • Page 93: Appendix

    SP2000 Appendix Appendix 14.1 Acceptance form Dear customer! Please check applicable items: We request your confirmation of  Machine parts checked for shipping damage properly completed transfer of the  Machine parts checked against delivery note machine  Setup of the machine discussed Please transmit a copy of this ...

  • Page 94: 14.2 Training Verification Form

    SP2000 Appendix 14.2 Training verification form Employee/Trainee: Trainer: Date of Training: The employee named above was instructed in the operation of the ……………………. laser system. Especially the following topics were covered: 1. Machine Function 2. Danger Areas 3. Warnings 4. Position of Emergency Stop Button 5.

  • Page 95: 14.3 Response Form

    SP2000 Appendix 14.3 Response form In case of any trouble with the machine, please provide the following information and additionally create a service file (the procedure for creation of a service file is described on the following pages). Date Machine Details...

  • Page 96: 14.4 How To Create A Service File

    SP2000 Appendix 14.4 How to create a service file ® 1. Start JobControl 2. Position the job that may cause the error on the plate. This can be done by either: double clicking on the job in the queue single-clicking the job in the queue and...
  • Page 97 SP2000 Appendix 7. The window „Add Layout File” appears. 8. Select the layout file that was sent to ® JobControl and possibly caused a failure (e.g.: a CorelDraw file, Photoshop file, AutoCAD file,…). Now click on „Open”. 9. The following window shows the location to which the successfully created service file was saved.

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