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Parts & Service Spray Star 1008 10-100-C SN: 100489 March 2012 Product Support: Hwy SS & Poplar Ave; Cameron WI 54822 1-800-891-9435 productsupport@smithco.com...
For easy access record your Serial and Model numbers here. lb/kg Full lb/kg Empty Information needed when ordering replacement parts: 1. Model Number of machine 2. Serial Number of machine 3. Name and Part Number of part 4. Quantity of parts SMITHCO CUSTOMER SERVICE 1-800-891-9435...
16. Keep the area of operation clear of all bystanders. 17. Never carry passengers. 18. Stop engine before making repairs/adjustments or checking/adding oil to the crankcase. Smithco 19. Use parts and materials supplied by only. Do not modify any function or part.
MAINTENANCE Before servicing or making adjustments to machine, stop engine and remove key from ignition. Use all procedures and parts prescribed by the manufacturer's. Read the engine manual before operation. LUBRICATION Use No. 2 General purpose lithium base grease and lubricate every 100 hours. The Spray Star 1000 has 9 grease fittings.
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MAINTENANCE AIR CLEANER 1. Loosen cover retaining knob and remove cover. 2. Remove pre-cleaner from paper element. 3. Check paper element. Replace element as necessary. 4. Wash pre-cleaner in warm water with detergent. Rinse pre-cleaner thoroughly until all traces of deter- gent are eliminated.
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MAINTENANCE WHEEL MOUNTING PROCEDURE 1. Set park brake. Turn machine off and remove key. 2. Block wheel on opposite corner. 3. Loosen nuts slightly on wheel to be removed. 4. Jack up machine being careful not to damage underside of machine. 5.
SERVICE CHART Before servicing or making adjustments to the machine, stop engine, set park break, block wheels and remove key from ignition. Follow all procedures and ONLY use parts prescribed by the manufacturer. Read the engine manual before maintenance. Maintenance Service Interval Maintenance Procedure Torque the wheel lug nuts.
SPEED CALIBRATION NUMBERS The speed calibration numbers for Spray Star 1008 with GPS is 785. Metric is 205. MASTER BOOM SWITCH (FOOT SWITCH FOR SPRAY STAR 1008) The master boom switch, located on the left floorboard is used to override the master switch on the computer console of the spray systems.
STORAGE If the engine will be out of service for two or more months, use the following storage procedure. 1. Clean the exterior surfaces of the engine. 2. Change the oil and filter while the engine is still warm from operation. 3.
BODY & FRAME PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-111 110 Gallon Poly Tank 14-532 16-169 Strainer Basket 10-404 Roll Bar 10-410 Left Tank Strap 10-437 Back Panel 9023 Heat Reflective Matting (18 x 25.5) 14-270 Seat 14-292 Seat Switch HB-516-18-125 Bolt - 18 x 1...
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SEAT CONSOLE AND ROPS PARTS LIST REF# PART# DESCRIPTION QUANTITY 10-382 Back Panel 9023 Heat Reflective Matting (18 x 25.5) 15-781 Cup Holder 10-404 Roll Bar 10-392 Left Front Fender 10-388 Seat Panel 50-081 Rubber Bumper HNTL-38-16 Lock Nut - 16 76-198-03 Seat Belt 15-786...
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FUEL TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 15-838 CARB Gas Tank (includes all * items) Neck Vent Port 73-050 VentedFuel Cap w/ Gauge 8800-48 Fuel Hose (tank to carb canister) 18-186 Hose Clamp 78-456 Tank Strap HB-14-20-100 Bolt - 20 x 1 HB-14-20-075 Bolt - 20 x...
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PARK BRAKE AND REAR AXLE PARTS LIST REF# PART# DESCRIPTION QUANTITY 60-268 Lug Bolt - 20 x 1 76-239 8" Brake Disk (5 hole) 18-301 45° Straight Thread Elbow 1" x 76-240 Left Caliper (CCW) 10-124 Rear Axle HB-12-13-800 Bolt - 13 x 8 Cam Side Pad 76-241...
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TANK DRAWING TURBO-QUAD AGITATOR DRAWING...
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TANK PARTS LIST REF# PART# DESCRIPTION QUANTITY 16-162 1" Plug 16-945 Double Head Fitting 22-528 Right Tank Strap HB-38-16-400 Bolt - 16 x 4 HB-38-16-100 Bolt - 16 x 1 HNTL-38-16 Lock Nut - 16 14-532 16" Hinged Lid/Well with Gasket 14-532-01 Gasket for 16-953 16-169...
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15-301 ORBITROL PARTS LIST REF # PART # DESCRIPTION QUANTITY O-Ring Seal Quad Seal 15-301-14 Bearing Kit Bearing Race Bearing Spool 15-301-13 External Retaining Ring 15-301-15 Spring Centering Kit (Includes Ref# 9) Spring Spacer Centering Spring Spring Retaining Ring 15-301-08 Sleeve Retainer 15-301-11...
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10-116 WHEEL MOTOR (14.0 CI) PARTS LIST REF# PART# DESCRIPTION QUANTITY Water & Dirt Seal 10-116-01 Service Housing Assembly (Includes Ref 4, 5, 17 (2req'd) and 20) Inner Seal 10-116-02 Thrust Bearing 13-032-38 Outer Bearing Backup Washer 10-116-05 Drive Link Ring Seal 42-002-05 Manifold...
TRIPLE NOZZLE ASSEMBLY DRAWING REF# PART# DESCRIPTION QUANTITY 33-506 Body 33-538 Cap - Gray 33-553 Nozzle -Gray (XR11006-VS) 16-800 Viton Gasket 33-537 Cap - Red 33-552 Nozzle - Red (XR11004-VS) 33-554 Nozzle - White (XR11008-VS) 16-802 Strainer Quantity is per nozzle body. For 18' booms multiply quantity by 11. Quantity is per nozzle body.
10-370 WATER FILL METER KIT - LITERS REF # PART # DESCRIPTION QUANTITY 14-524 Filler Outlet 14-521 Water meter - Liters 10-364 Filler Inlet 16-962 Quick Coupler (already on machine) 16-961 Quick Coupler (already on machine) 1. Thoroughly flush the service line upstream of the meter to remove dirt and debris. 2.
HOSE REEL MOUNT PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-516-18-150 Bolt - 18 x1 HNTL-516-18 Lock Nut - 18 10-423 Hose Reel Mount 17-537 Square U-bolt 18-249 Barb Fitting 16-295 Hose e Fitting 1. Wear protective clothing when draining the tank and taking apart the lines. 2.
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1008 HOSE REEL PLUMBING PARTS LIST (RAVEN 440) REF# PART# DESCRIPTION QUANTITY 15-743 Electric ball Valve 15-742 Inlet Cover 15-740 50 Series Clamp 15-748 Reducer Coupling 15-736 #50 Elbow Coupling 15-738 Flanged Ball Valve 15-749 Hose Barb INSTALLATION INSTRUCTIONS 1. On the top of the Electric Spray Control Valve (Ref 1) you will find a cover. Remove clamp, o-ring and cover.
ELECTRIC HOSE REEL WIRING DIAGRAM HOSE REEL ADJUSTMENTS OPERATIONAL CHECK: 1. Pull hose off drum at least one full revolution. A clicking noise should be heard from locking mechanism. 2. Let the hose retract. 3. Pull the hose off until the first click is heard. Drum should lock when the hose tension is removed. 4.
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ELECTRIC HOSE REEL WIRING PARTS LIST REF# PART# DESCRIPTION QUANTITY 8843-132 Flexguard 8919-144 10GA Red Wire 144" 8901 Slide-On Connector 16-979 Wire, Switch to Solenoid Hot Terminal 33-251 Push Button Switch 16-978 Wire, Switch to Solenoid Start Terminal 12-015 Solenoid SOLENOID TERMINALS HN -516-24 - 24 Hex Nut...
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10-378 FOAM MARKER FOR 1000 DRAWING WIRING DRAWING...
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10-378 FOAM MARKER FOR 1000 PARTS LIST REF# PART# DESCRIPTION QUANTITY HB-14-20-075 Hex Bolt, -20 x HNFL-14-20 Flange Lock Nut, 10-413 Foamer Brace HB-12-13-150 Flange Bolt, -18 x 1 HBFL-516-18-075 Flange Bolt, -18 x 10-409 Mount Plate 14-291-04 Tank Bracket 14-284-02 Cap Assembly Blue Tube...
10-419 FRESH WATER WASH TANK DRAWING REF# PART# DESCRIPTION QUANTITY HB-516-18-075 Bolt - 18 x HWL-516 Lock Washer HW-516 Washer 15-750 Fresh Water Tank Bracket 10-234 3 Gallon Rectangular Tank 10-234-01 16-960 Spigot 16-151 Elbow FPT 16-158 Close Nipple Not needed for HD Booms. 1.
10-417 CHEMICAL CLEANLOAD OPERATING INSTRUCTIONS ® STARTUP 1. All Cleanload valves must be closed prior to starting: inlet ball valve, knife valve and hopper rinse ball valve. 2. Open lid to check for foreign objects which may hinder performance or contaminate the system. 3.
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10-417 CHEMICAL CLEANLOAD ® CLEANLOAD FRESHWATER MOUNT ON 17-550/17-525 BOOMS When placing a 17-525/17-550 Heavy Boom on the Sprayer you will have to relocate the Chemical Cleanload Sys- tem and the Fresh Water tank. There is a mount provided for you, please see in the illustration.
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10-417 CHEMICAL CLEANLOAD PART LIST ® REF# PART # DESCRIPTION QUANTITY HB-38-16-300 Bolt -16 x 3 HNTL-38-16 Flange Lock Nut 15-816 Mount Bracket HBFL-516-18-075 Flange Bolt -18 x HNFL-516-18 Flange Lock Nut 15-620 Cleanload Eductor 18-116 Hose Clamps 16-156 90° Hose Barb 18-391 Reducer Coupling 16-972...
Decal, Warning Hot Hood - Back Edge, Both Sides 25-352 Decal, Bypass Valve Hang Tag 25-356 Decal, Tire Pressure All Wheels 25-373 Decal, Smithco Front Nose Cone 25-370 Decal, 88 dba Console 76-304 Decal, Crush Pinch Front Side of Tank...
QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 15-626-01 Hydraulic Oil Filter 78-090 Oil Filter Kohler # 12 050 01 76-311 Air Filter Element Kohler # 24 083 03 76-312 Pre-Cleaner Kohler # 24-083-05 13-488 Key Switch 76-310 Key Set REPLACEMENT BELTS 10-179 Belt SEAL KITS...
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30 days from discovery of the condition. If you need help locating an Authorized Smithco Distributor, or if you have questions regarding your warranty rights or responsibilities, you may contact us at:...
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This warranty does not apply to normal “wear and tear” items. Normal “Wear and Tear” includes, but is not lim- ited to, damage to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc. Smithco may require the return of failed parts or components in order to determine the validity of any warranty claim.
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