Related Manuals for DOMUSA TEKNIK Evolution Solar 30 HDX
Summary of Contents for DOMUSA TEKNIK Evolution Solar 30 HDX
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Page 1: Installation And Operating Instructions
INSTALLATION AND OPERATING INSTRUCTIONS EVOLUTION SOLAR HDX CGM-04/392 ER-0170/1996... - Page 2 Thank you for choosing a DOMUSA TEKNIK heating boiler. From the range of DOMUSA TEKNIK products you have chosen the Evolution Solar HDX model. With a suitable hydraulic installation, this oil-fired boiler will provide the ideal level of comfort for your home. You will also be able to enjoy a balanced, economical supply of domestic hot water.
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Page 3: Table Of Contents
INDEX Page 1 COMPONENTS DIAGRAM..........................................3 2 CONTROL ELEMENTS............................................4 3 INSTALLATION INSTRUCTIONS ........................................5 3.1 L ...............................5 OCATION AND ASSEMBLY OF THE BOILER HOT WATER TANK UNIT 3.2 H D.H.W...............................6 YDRAULIC INSTALLATION OF THE HEATING AND CIRCUIT 3.3 F ..............................................6 UEL INSTALLATION 3.4 E ............................................7... - Page 4 Evolution Solar HDX 19.2 E 30 HDX SRX2 / EV ............................ 38 VOLUTION OLAR WITH UNDERFLOOR HEATING KIT 20 ELECTRICAL DIAGRAM..........................................39 20.1 E HDX ..........................................39 VOLUTION OLAR 20.2 E HDX K SRX2 / EV..............................40 VOLUTION OLAR IT FLOOR HEATING WITH 21 ALARM CODES..............................................
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Page 5: Components Diagram
1 COMPONENTS DIAGRAM 1. Heating circuit drain valve.. 12. DHW expansion vessel. 2. Solar circuit drain valve. 13. Pressure switch. 3. Solar circuit pumps. 14. 130 litre DHW storage tank. 4. Flow regulator. 15. Heating circuit expansion vessel. 5. 250 litre solar storage tank 16. -
Page 6: Control Elements
Evolution Solar HDX 2 CONTROL ELEMENTS 26. RESET touch button: 22. Digital display: This is the boiler functioning display, on which If the boiler is in lock-out mode as the alarm has all the operating information, settings and been triggered, touch the RESET button to values appear. -
Page 7: Installation Instructions
3 INSTALLATION INSTRUCTIONS The boiler must be installed by personnel authorised by the Department of Industry in accordance with the applicable regulations and standards in force. However, the following recommendations must be complied with when installing the boiler: 3.1 Location and assembly of the boiler/hot water tank unit The boiler must be installed in a sufficiently ventilated site. -
Page 8: H Ydraulic Installation Of The Heating And D.h.w. Circuit
Evolution Solar HDX 3.2 Hydraulic installation of the heating and D.H.W. circuit. The hydraulic installation must be made by qualified personnel. The applicable installation legislation is to be complied with, and the following recommendations should also be taken into account: - The inside of the installation piping should be thoroughly cleaned before switching on the boiler. -
Page 9: E Lectrical C Onnection
3.4 Electrical Connection The boiler is equipped for connection at 230 V~, 50 Hz to terminals 1 and 2 of terminal strip J1 (see Electrical Connection Diagram ”). Remember to earth the appliance. “ The boiler has two terminal strips, TA (J5) and TA (J6) for connecting room thermostats or room Electrical Connection Diagram... -
Page 10: I Nstalling The Solar Circuit
IMPORTANT: The inhibitor liquid must always be mixed with water before use, as otherwise it could damage the installation. IMPORTANT: DOMUSA TEKNIK will only be liable for the correct functioning of the system if it has been filled with DOMUSA TEKNIK inhibitor liquid. -
Page 11: L Ocation Of The Solar Collector
To correctly locate the solar collector, the calculation methods and reference tables figuring in the “Technical Building Code” (CTE, Section HE 4) should be carefully followed. DOMUSA TEKNIK provides a calculation computer program for installers, which can be ordered through the website www.DOMUSA TEKNIK.es. -
Page 12: R Emoval Of Combustion Products
Note: Spanish law also stipulates that the end of the exhaustion duct must be at a distance of at least 400 mm from any air intake opening, and from the wall. IMPORTANT: All accessories used for combustion product removal and air intake are to be those supplied by DOMUSA TEKNIK. -
Page 13: Removal Of Combustion Products
4 REMOVAL OF COMBUSTION PRODUCTS 4.1 ø80 dual duct system for combustion product removal and air intake (type C For this type of boiler, combustion product removal and air intake take place through separate Ø80 mm dual ducts, using the Ø80 dual duct outlet kit, code CGAS000265. Evolution Solar HDX boilers are equipped with this type of fume removal by default. -
Page 14: C Hanging From Dual Duct Fume Removal To Coaxial Fume Removal
Evolution Solar HDX 4.2 Changing from dual duct fume removal to coaxial fume removal The Evolution Solar HDX boiler has a Ø80 dual duct system for combustion product removal and air intake. If you prefer the combustion products to removed by means of a Ø80/125 coaxial tube, you may use the Ø80/125 coaxial tube adaptor kit (supplied to order), code CGAS000213 + code CGAS000222. - Page 15 4.3 ø80-125 concentric horizontal duct for combustion product removal and air intake (type C Combustion product evacuation and air intake can be made using concentric Ø80 mm ducts for combustion product evacuation and Ø125 mm ducts for air intake, using the 1m Ø80-125 horizontal outlet kit, code CGAS000189.
- Page 16 Evolution Solar HDX 4.4 ø80-125 concentric vertical duct for combustion product evacuation and air intake (type C Combustion product evacuation and air intake can be made using concentric Ø80 mm ducts for combustion product evacuation and Ø125 mm ducts for air intake, using the Ø80-125 vertical duct kit, code CGAS000231.
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Page 17: Starting-Up The Boiler
Before any servicing, disconnect the boiler from the mains and cut off the oil supply. Any manipulation of the sealed parts of the boiler is prohibited. DOMUSA TEKNIK will not be liable for any damages caused by failure to follow these instructions. 5.2 Filling the domestic hot water tank The hot water tanks must be filled before filling the heating circuit. -
Page 18: F Illing The Solar Circuit
30% inhibitor liquid (minimum 15 litres). IMPORTANT: DOMUSA TEKNIK will only be liable for the correct functioning of the system if it has been filled with DOMUSA TEKNIK inhibitor liquid. -
Page 19: S Olar Pump Functioning In Manual Mode
5.7 Solar pump functioning in manual mode For start-up and maintenance of the solar circuit, the solar circulation pumps need to be switched on manually. The Evolution Solar HDX boiler allows the solar pumps to be activated using the " "... -
Page 20: A Djusting The Solar Circuit Flow
Evolution Solar HDX IMPORTANT: Insufficient sealing of the solar circuit and a siphon effect caused by incorrect layout of the piping can cause serious operating problems. 5.10 Adjusting the solar circuit flow For the solar circuit to function correctly it is essential to regulate its flow. The Evolution Solar HDX boiler has a manual adjustment device with a window for viewing the flow, which is supplied totally open at maximum flow and should be adjusted to 2 l/min. -
Page 21: Digital Display
6 DIGITAL DISPLAY: (22) The Evolution boiler is electronic and includes a digital display showing the actual temperatures, the setpoint temperatures and the pressure of the installation. In standby mode, the actual boiler temperature in ºC is shown on the display. The rest of the available display options can be browsed by touching the MODE button below the display, as follows: Digital display MODE touch button... - Page 22 Evolution Solar HDX DHW setpoint temperature for the back-up hot water tank selected using the corresponding touch (27) button Actual boiler pressure, measured by the Pressure (13) Sensor Actual Solar Collector temperature. Actual temperature of the domestic hot water stored in the solar accumulator. Maximum desired setpoint temperature for the hot water stored in the solar accumulator.
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Page 23: Temperature Selection
7 TEMPERATURE SELECTION 7.1 Selecting the boiler set point temperature The desired boiler operating temperature is selected using the touch button, as shown in the figure. To select the desired temperature, touch the "+" or "-" symbols to increase or decrease the temperature. -
Page 24: S Electing The Dhw Setpoint Temperature In The Solar Hot Water Tank
Evolution Solar HDX 7.3 Selecting the DHW setpoint temperature in the solar hot water tank The temperature of the DHW in the solar hot water tank is selected by using the MODE touch Solar hot water tank DHW setpoint temperature button to browse to the "... -
Page 25: Operation
8 OPERATION The Evolution Solar HDX boiler is designed to heat a heating installation and provide domestic hot water by solar collection. Optionally, a second heating circuit, heating circuit 2, may be connected to the installation to improve its performance. The boiler also includes a DHW collecting and storage system whereby installation of the solar collectors supplied with the boiler optimises the use of the solar energy in the collection area, for economical, environment-friendly domestic hot water production. -
Page 26: H Eating F Unction
Evolution Solar HDX Maximum solar water tank DHW setpoint temperature Also, the “ ” display option can be used to limit the maximum desired DHW temperature in the solar hot water tank. When this temperature is reached, or when the temperature difference between the solar sensor “Scol” and the hot water tank sensor “Si”... -
Page 27: H Eating Circuit 2 Functioning (O Ptional )
8.4 Heating circuit 2 functioning (Optional) All the models in the Evolution Solar HDX range of boilers have the option of controlling a second heating circuit. This requires the installation of a second circulation pump on the boiler. To correctly install this pump, carefully follow the instructions given in the “Installing heating circuit 2”... -
Page 28: Additional Functions
Evolution Solar HDX 9 ADDITIONAL FUNCTIONS The Evolution Solar HDX boiler is equipped with an electronic control for efficiently regulating the automatic functioning of the boiler. It also has the following additional control features: 9.1 Pump anti-block function This function prevents the boiler circulation pumps from seizing up if they have been out of use for a long period. -
Page 29: D Isconnecting The Oil - Fired Boiler ' S Back - Up Energy Supply
hours of functioning to be programmed (chronothermostat), it can adapt the heating system to the hours of use of the installation. 9.7 Disconnecting the oil-fired boiler’s back-up energy supply The Evolution Solar HDX boiler’s electronic control allows the oil-fired boiler’s function as an auxiliary power source backing the solar energy to be disconnected, so that the only hot water produced by the boiler will be that obtained from the solar energy of the installation site, with only the solar circuit functioning. -
Page 30: F Unctioning Without An Outdoor Sensor
Evolution Solar HDX The E20 remote control takes over the control of the boiler when it is connected to it. The different selectable boiler temperatures must be modified using the remote control. It is easy to install, only requiring 2 wires for communication between the boiler and the E20 control. It is connected to the boiler by connecting the two wires on terminal strip J4 (see “Electrical Connection Diagram”). -
Page 31: Dhw Mode Functioning
The E20 remote control can also be used to select the maximum flow temperature for heating circuit 1 and to programme the desired heating times and room temperature. The E20 remote control will switch the heating function of this circuit on and off in accordance with the heating times and room temperatures programmed. -
Page 32: Safety Cut-Outs
Evolution Solar HDX 14 SAFETY CUT-OUTS The boiler’s electronic control system may activate the following safety cut-outs to stop the boiler functioning. When one of these safety cut-outs occurs, the boiler will stop functioning, a cut-out code will flash on the display and the red alarm warning pilot light will flash on the control panel. If any of the safety cut-outs described below should occur repeatedly, switch off the boiler and call your nearest official technical assistance service. -
Page 33: Boiler Maintenance
15 BOILER MAINTENANCE To maintain the boiler in perfect working order, a yearly overhaul should be performed by DOMUSA TEKNIK’s authorised personnel. Cleaning the boiler To keep the boiler in perfect working order, we recommend cleaning the boiler chamber, exhaustion ducts and condenser on a yearly basis. A cleaning brush of a suitable size for cleaning the inside of the exhaustion ducts is supplied with the boiler for this purpose. - Page 34 Evolution Solar HDX - The condensation siphon should be cleaned once a year. To do this, remove it and wash it in soapy water. Replace the siphon after cleaning. leaning brush Anti-frost protection The Evolution Solar HDX boiler has a function for preventing frost damage to the installation. This will function as long as the appliance remains plugged into the mains.
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Page 35: Circulation Pump Flow Curves
ATTENTION: Any interference in the operation and installation of the heating circuit must be done by suitably qualified personnel, always respecting current legislation and installation and safety standards, both national and local level. 16.3 Pressure drop Evolution Solar 30 HDX: Evolution Solar 40 HDX:... -
Page 36: Diagrams And Measurements
Evolution Solar HDX 17 DIAGRAMS AND MEASUREMENTS 17.1 Evolution Solar 30 HDX 75 90 1110 IC: Heating Flow. IC': Optional Heating Flow. RC: Heating return. EAS: Domestic cold water inlet. IC/IC' DIM. MODEL IAS: Domestic hot water inlet. SC: Condensation outlet, 1" H. -
Page 37: E Volution S Olar 30 Hdx With Srx2 / Ev Underfloor Heating Kit
17.2 Evolution Solar 30 HDX with SRX2 / EV underfloor heating kit 75 90 1110 IC: Heating Flow. IC': Optional Heating Flow. RC: Heating return. EAS: Domestic cold water inlet. IC/IC' ICM/RC MODEL IAS: Domestic hot water inlet. SC: Condensation outlet, 1" H. -
Page 38: Technical Characteristics
Evolution Solar HDX 18 TECHNICAL CHARACTERISTICS EVOLUTION SOLAR HDX 30 HDX 40 HDX condensación Boiler type Calef. y ACS acumulación Rated heat output rated Useful heat output 28,7 38,7 Useful heat output (30%) 12,4 Seasonal space heating energy efficiency Ƞ % (PCI) 97,96 97,29... -
Page 39: Connection Diagram
There are a series of removable terminal strips located on the rear of the control panel, for connecting the various options and components of this model. To connect them correctly, carefully follow the indications shown in the diagram below: 19.1 Evolution Solar 30 HDX PWMc: Heating Cable PWM. F: Phase. -
Page 40: Underfloor Heating Kit
Evolution Solar HDX 19.2 Evolution Solar 30 HDX with SRX2 / EV underfloor heating kit F: Phase. Sr: Underfloor heating sensor. N: Neutral. Si: Lower solar accumulator sensor. BA: Solar capture pump. Scol: Solar collector sensor. : Heating pump, circuit nº 1. -
Page 41: Electrical Diagram
20 ELECTRICAL DIAGRAM 20.1 Evolution Solar HDX Pink Black Supply Card 28 29 30 Display Card TS: Safety thermostat. J7 Telephone relay connector. J8: Communication connector between plates. Fumes thermostat R: Telephone relay. S1,S2: Boiler model selector. SP: Pressure sensor. - Page 42 Evolution Solar HDX 20.2 Evolution Solar HDX Kit floor heating with SRX2 / EV Pink Black Supply Card 23 24 25 ELECTRONIC CARD UNDERFLOOR Display Card TS: Safety thermostat. Telephone relay connector. TH: Fumes thermostat J8: Communication connector between plates. R: Telephone relay.
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Page 43: Alarm Codes
21 ALARM CODES The Evolution Solar HDX boiler has an electronic circuit which performs continuous self-testing to detect any operating failures in the boiler. When the electronic control detects an operating error, it indicates this by showing an alarm code on the display. The following list describes the possible alarm codes: CODE ALARM... -
Page 44: Burner
In order for the guarantee to be valid, the burner must be adjusted by an official DOMUSA TEKNIK Technical Assistance Service. Observe the flame. If there is insufficient combustion air, it will be dark in colour and will produce smoke, rapidly obstructing the flue outlet. - Page 45 Primary air adjustment To adjust the primary combustion air, turn the screw using a 6 mm. Allen key, as shown in the diagram. Turn it clockwise to increase the airflow, and anticlockwise to decrease it. Combustion line adjustment To adjust the combustion line, loosen the combustion line blocking screw "BL". Turn the line regulator "RL"...
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Page 46: O Il Pressure Adjustment
Evolution Solar HDX 22.4 Oil pressure adjustment To adjust the oil pump pressure, turn the screw clockwise to increase the pressure, and anticlockwise to decrease it. SUNTEC - MOD. AS47C DANFOSS - MOD. BFP 21 L3 1 – Pressure adjustment. 2 - Vacuum gauge point. -
Page 47: T Echnical Specifications
22.6 Technical specifications MODEL Minimum consumption Kg/h Maximum consumption Kg/h Minimum power 17.7 Maximum power 35.5 Motor power at 2800 r.p.m. 90-110 Adjustment type On/Off Electric voltage 220 V - 50 Hz Weight 12.5 Preheater 22.7 Operating curves O V ERP RE S SU RE / FLOW Kg/h Kcal /h 102 00... -
Page 48: E Lectrical Connection Diagram
Evolution Solar HDX 22.9 Electrical connection diagram Black Brown Blue Pre-heater TC: Boiler thermostat MB: Motor pump. TS: Safety thermostat. EV: Valve. F: Fuse. RP: Preheater element. LB: Cut-off light. Ph: Phase. FR: Photocell. N: Neutral. TR: Transformer. TP: Pre-heater thermostat. 22.10 Quick connector To connect and disconnect the red oil intake tube to the nozzle, proceed as follows: - Press the connector ring in the direction of the arrow, pulling on the red tube at the same time. -
Page 49: B Urner Control Operating Sequence
22.11 Burner control operating sequence The burner’s LMO control box has a reset button which is the key element for resetting the burner control and activating/deactivating the diagnosis functions. The multi-colour LED on the reset button is the indicator for visual diagnosis. The button and the LED Reset button Botón de rearme are located under the transparent cover of the reset... -
Page 50: Spares List
Evolution EV FHDX 23 SPARES LIST Mod. Evolution Solar 30 HDX boiler Pos Code Designation Pos Code Designation CEXT000727 Door CEXT000734 Side extension (Evo 30) CEXT000728 Front panel CEXT000738 Side extension (Evo 30) CFER000059 Automatic closure CQUE000042 Male 7-pole plug... - Page 51 Mod. Evolution Solar 30 HDX hot water tank 10 11 Pos Code Designation Pos Code Designation CEXT001033 Front panel CFOV000001 Safety unit CFOV000152 Winter pump CEXT001042 Top cover CVAL000037 Drain valve GDEPSLE002 250-litre tank CVAL000034 Drain valve CTOE000012 Fixing clip...
- Page 52 Evolution EV FHDX Electrical board Pos. Code Designation CELC000294 Control panel embellisher COTR000046 Control panel glass CELC000360 Display card CMAZ000128 Cable harness CELC000364 Electronic supply solar card SEPO001366 Connection cover CELC000036 Weidmuller strip 3 poles CELC000234 Temp. Evolution sensor 0,90 mts CELC000211 Electronic control sensor 1,5 mts.
- Page 53 Burner Pos. Code Designation Pos. Code Designation CFER000032 Cable duct CQUE000147 Oil hose CFER000033 Cable duct CQUE000055 Oil filter CQUE000027 Pre-heater cable CTOR000007 Elbow connector CTOE000063 D3 burner line CQUE000011 Oil pump Suntec CQUE000155 Turbulator disc D3 CQUE000088 Oil pump Danfoss CQUE000013 Turbulator disc D4 CQUE000056...
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Page 54: Failures
Evolution EV FHDX 24 FAILURES This section provides a list of the most common burner and boiler failures. Burner error code We have already mentioned that the burner is equipped with a cut-out system, indicated by the reset button light. It may cut out accidentally, and in this case the steady red light on this button will come on. - Page 55 Circulating pump alarms The high efficiency pumps include a Led (light) which displays their status. PUMP LIGHT DESCRIPTION STATUS CAUSE SOLUTION pump The pump operates Standard functioning It is lit green functioning according setting Standby mode pump It flashes standby mode green (PWM version) 1.
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Page 56: Guarantee Conditions
2. The annual overhaul is not included in the terms of this guarantee. 3. The start-up and annual overhaul are to be carried out by personnel authorised by DOMUSA TEKNIK. 4. The commercial guarantee will be null and void in the following cases: - If the annual overhaul by personnel authorised by DOMUSA TEKNIK has not been carried out. - Page 57 NOTES: ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
- Page 58 Evolution EV FHDX NOTES: ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
- Page 59 NOTES: ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
- Page 60 Bº San Esteban s/n Ellesmere Port, CH65 9BF 20737 ERREZIL (Gipuzkoa) Tel: 0151 909 6222 Tel: (+34) 943 813 899 www.domusateknik.com DOMUSA TEKNIK reserves the right to make modifications of any kind to its product *CDOC001276* characteristics without prior notice. CDOC001276 09/16...
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