Related Manuals for DOMUSA TEKNIK EVOLUTION SOLAR HFD
Summary of Contents for DOMUSA TEKNIK EVOLUTION SOLAR HFD
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Page 1: Installation And Operating Instructions
INSTALLATION AND OPERATING INSTRUCTIONS EVOLUTION SOLAR HFD CGM-04/392 ER-0170/1996... - Page 2 Thank you for choosing a DOMUSA TEKNIK heating boiler. From the range of DOMUSA TEKNIK products you have chosen the Evolution Solar HFD model. With a suitable hydraulic installation, this oil-fired boiler will provide the ideal level of comfort for your home. If you have...
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Page 3: Table Of Contents
CONTENTS Page 1 COMPONENTS DIAGRAM..................................................... 2 2 CONTROL COMPONENTS..................................................... 3 3 INSTALLATION INSTRUCTIONS ..................................................4 3.1 L ..........................................................4 OCATION 3.2 H .......................................... 4 YDRAULIC INSTALLATION OF THE HEATING AND CIRCUIT 3.3 F ........................................................4 UEL INSTALLATION 3.4 E ...................................................... -
Page 4: Components Diagram
Evolution Solar HFD 1 COMPONENTS DIAGRAM 1. Domestic sealed burner. 13. Domestic hot water safety unit. 2. Heating pump. 14. Safety unit siphon. 3. Domestic hot water pump. 15. Stainless steel solar storage tank. 4. Heating safety valve. 16. Solar circuit flow regulator. -
Page 5: Control Components
2 CONTROL COMPONENTS 28. RESET touch button: 24. Digital display: This is the boiler functioning display, on which If the boiler is in lock-out mode as the alarm has all the operating information, settings and been triggered, touch the RESET button to values appear. -
Page 6: Installation Instructions
3.3 Fuel installation The Evolution Solar HFD boiler is supplied with a Domestic sealed oil burner (see model in “Technical Characteristics”). To correctly make the fuel installation, proceed in accordance with the burner instructions enclosed with this manual (see “Burner” section). -
Page 7: Electrical Connection
3.5 Installing heating circuit 2 (Optional) All the models in the Evolution Solar HFD range of boilers are supplied equipped with a circulation pump connected to heating circuit 1 (BC ). In addition to this circuit, all the models are designed to... -
Page 8: Installing The Solar Circuit
The heat transmission in the Evolution Solar HFD boiler solar circuit is made by means of a heat- carrying fluid consisting of a mix of water (70%) and DOMUSA TEKNIK inhibitor liquid (minimum 30%). -
Page 9: Location Of The Solar Collector
To correctly locate the solar collector, the calculation methods and reference tables figuring in the “Technical Building Code” (CTE, Section HE 4) should be carefully followed. DOMUSA TEKNIK provides a calculation computer program for installers, which can be ordered through the website www.DOMUSA TEKNIK.es. -
Page 10: Combustion Product Evacuation
The combustion product exhaustion ducts must be installed by qualified personnel and must comply with current legislation and standards. The Evolution Solar HFD boiler is a sealed oil-fired boiler, and the combustion products are therefore removed through an outlet pipe, with a separate air intake from outside. We recommend... -
Page 11: Combustion Product Evacuation
For this type of boiler, combustion product evacuation and air intake take place through separate Ø80 mm dual ducts, using the Ø80 dual duct outlet kit, code CGAS000265. Evolution Solar HFD boilers are equipped with this type of fume removal by default. -
Page 12: Changing From Dual Duct Fume Removal To Coaxial Fume Removal
4.2 Changing from dual duct fume removal to coaxial fume removal The Evolution Solar HFD boiler has a Ø80 dual duct system for combustion product evacuation and air intake. If you prefer the combustion products to removed by means of a Ø80/125 coaxial tube, you may use the Ø80/125 coaxial tube adaptor kit (supplied to order), code CGAS000213+Cód. -
Page 13: Ø80-125 Concentric Horizontal Duct For Combustion Product Evacuation And Air Intake (Type C13)
4.3 ø80-125 concentric horizontal duct for combustion product evacuation and air intake (type C13) Combustion product evacuation and air intake can be made using concentric Ø80 mm ducts for combustion product evacuation and Ø125 mm ducts for air intake, using the 1m Ø80-125 horizontal outlet kit, code CGAS000189. -
Page 14: Ø80-125 Concentric Vertical Duct For Combustion Product Evacuation And Air Intake (Type C33)
Evolution Solar HFD 4.4 ø80-125 concentric vertical duct for combustion product evacuation and air intake (type C33) Combustion product evacuation and air intake can be made using concentric Ø80 mm ducts for combustion product evacuation and Ø125 mm ducts for air intake, using the Ø80-125 vertical duct kit, code CGAS000231. -
Page 15: Starting Up The Boiler
NOTE: Switching on the boiler with no water inside could result in serious damage. 5.3 Start-up In order for the guarantee to be valid, the boiler must be started up by an official DOMUSA TEKNIK Technical Assistance Service. Before beginning start-up, the following must be complied with: - The boiler must be electrically connected to the mains. -
Page 16: Filling The Solar Circuit
5.6 Solar pump functioning in manual mode For start-up and maintenance of the solar circuit, the solar circulation pumps need to be switched on manually. The Evolution Solar HFD boiler allows the solar pumps to be activated using the " "... -
Page 17: Starting Up The Solar Pump With Timer
When you have selected the desired manual functioning mode, place your finger on the On touch button again to record the value and exit the " " setting. Operating modes 0, 1 and 2 will remain activated indefinitely, until another operating mode is selected (even if the boiler is switched off and switched on again). -
Page 18: Adjusting The Solar Circuit Flow
5.9 Adjusting the solar circuit flow For the solar circuit to function correctly it is essential to regulate its flow. The Evolution Solar HFD boiler has a manual adjustment device with a window for viewing the flow, which is supplied totally open at maximum flow and should be adjusted to 2 l/min. -
Page 19: Shutting Down The Boiler
6 SHUTTING DOWN THE BOILER (27) To switch off the boiler, place your finger on the power touch button for 1 second. In Off mode, while the boiler is plugged into the mains and connected to the fuel installation, its heating and DHW functions will be switched off but the anti-frost protection and pump anti-block functions will remain activated. -
Page 20: Digital Display
Evolution Solar HFD 9 DIGITAL DISPLAY: (24) The Evolution boiler is electronic and includes a digital display showing the actual temperatures, the setpoint temperatures and the pressure of the installation. In standby mode, the actual boiler temperature in ºC is shown on the display. The rest of the available display options can be browsed by... - Page 21 Back-up instantaneous DHW setpoint temperature selected using the corresponding touch button (29) Actual boiler pressure, measured by the Pressure Sensor Actual Solar Collector temperature. Actual temperature of the domestic hot water stored in the solar hot water tank. Maximum desired setpoint temperature for the hot water stored in the solar hot water tank.
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Page 22: Temperature Selection
Evolution Solar HFD 10 TEMPERATURE SELECTION 10.1 Selecting the boiler setpoint temperature The desired boiler operating temperature is selected using the touch button, as shown in the figure. To select the desired temperature, touch the "+" or "-" symbols to increase or decrease the temperature respectively. -
Page 23: Selecting The Dhw Setpoint Temperature In The Solar Hot Water Tank
10.3 Selecting the DHW setpoint temperature in the solar hot water tank The temperature of the DHW in the solar hot water tank is selected by using the MODE touch "Solar hot water tank DHW setpoint temperature" button to browse to the viewing option. -
Page 24: Operation
11.1 Solar circuit functioning The Evolution Solar HFD boiler is equipped with a circuit, separate from the heating circuit, for the production of domestic hot water using solar energy. This is called the “Solar Circuit”. It basically consists of a dual-chamber hot water tank, for heat exchange with the domestic hot water, two solar circulation pumps, a flow regulator and a solar collector, for heat exchange with the sun. -
Page 25: Heating Function
The boiler’s electronic control system manages the automatic functioning of the solar circuit, switching on the solar circulation pumps when the temperature difference detected is over 6 ºC. Solar water tank DHW setpoint temperature Also, the “ ” display option can be used to limit the maximum desired DHW temperature in the solar hot water tank. -
Page 26: Heating Circuit 2 Functioning(Optional)
11.4 Heating circuit 2 functioning(Optional) All the models in the Evolution Solar HFD range of boilers have the option of controlling a second heating circuit. This requires the installation of a second circulation pump on the boiler. To correctly Installing heating circuit 2 install this pump, carefully follow the instructions given in the “... -
Page 27: Additional Functions
12 ADDITIONAL FUNCTIONS The Evolution Solar HFD boiler is equipped with an electronic control for efficiently regulating the automatic functioning of the boiler. It also has the following additional control features: 12.1 Pump anti-block function This function prevents the boiler circulation pumps from seizing up if they have been out of use for a long period. -
Page 28: Telephone Relay Connection
12.6 Disconnecting the solar circuit The Evolution Solar HFD boiler’s electronic control enables the solar circuit functioning to be disconnected, if this should be required for maintenance or start-up. If the solar circuit functioning is disconnected, the boiler will work as a standard oil-fired heating and instantaneous hot water boiler, and will not use the solar energy from the site where it is installed. -
Page 29: E20 Remote Control (Optional)
13 E20 REMOTE CONTROL (OPTIONAL) A remote control (E20) can optionally be supplied together with the Evolution Solar HFD boiler. This remote control can be used to fully operate the boiler from anywhere in the room in which it is installed. -
Page 30: Functioning With An Outdoor Sensor (Optional)
13.3 Functioning in hot water mode On the Evolution Solar HFD boiler, the remote control can be used to select the D.H.W. set point temperature and the desired hot water times. The E20 remote control regulates the instant hot water temperature at each particular time and activates or disables the D.H.W. -
Page 31: Safety Cut-Outs
14 SAFETY CUT-OUTS The boiler’s electronic control system may activate the following safety cut-outs to stop the boiler functioning. When one of these safety cut-outs occurs, the boiler will stop functioning, a cut-out code will flash on the display and the red alarm warning pilot light will flash on the control panel. If any of the safety cut-outs described below should occur repeatedly, switch off the boiler and call your nearest official technical assistance service. -
Page 32: Boiler Maintenance
Evolution Solar HFD 15 BOILER MAINTENANCE To maintain the boiler in perfect working order, a yearly overhaul should be performed by DOMUSA TEKNIK’s authorised personnel. Cleaning the boiler To keep the boiler in perfect working order, we recommend cleaning the boiler chamber, exhaustion ducts and condenser on a yearly basis. - Page 33 Cleaning brush Anti-frost protection The Evolution Solar HFD boiler has a function for preventing frost damage to the installation. This will function as long as the appliance remains plugged into the mains. Despite this function, and particularly in areas with very cold weather, we recommend taking precautions in order to prevent damage to the boiler.
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Page 34: Heating Circulation Pump Flow Curves
Evolution Solar HFD 16 HEATING CIRCULATION PUMP FLOW CURVES The hydrodriving pressure available in the installation at the boiler output can be deduced from the following graphs, having taken the boiler pressure drop into account. 16.1 Characteristic curves of the pump 16.2 Regulation of the circulation pump... -
Page 35: Diagrams And Measurements
17 DIAGRAMS AND MEASUREMENTS 17.1 Evolution solar 30 HFD EAFS SACS IC: Heating flow IC': Optional heating flow. RC: Heating return. EACS: Domestic cold water inlet. SACS: Domestic hot water outlet. COTA SC: Condensation outlet. MODELO EAS IAS SH: Fume exhaustion duct, Ø100. EA: Combustion air intake, Ø80. -
Page 36: Evolution Solar 40 Hfd
Evolution Solar HFD 17.2 Evolution solar 40 HFD EAFS SACS IC: Heating flow IC': Optional heating flow. RC: Heating return. EACS: Domestic cold water inlet. SACS: Domestic hot water outlet. IC/IC' COTA SC: Condensation outlet. MODELO SH: Fume exhaustion duct, Ø100. -
Page 37: Evolution Solar 30/40 Hfd With Srs2/Ev Underfloor Heating Kit
17.3 Evolution solar 30/40 HFD with SRS2/EV underfloor heating kit EAFS SACS ICD: Direct Heating flow. ICM: Underfloor heating flow. RC: Heating return. RCM: Underfloor heating return. EACS: Domestic cold water inlet. SACS: Domestic hot water outlet. IC/ICM ES / COTA SC: Condensation outlet. -
Page 38: Technical Characteristics
Evolution Solar HFD 18 TECHNICAL CHARACTERISTICS EVOLUTION SOLAR HFD 30 HFD 40 HFD condensation Boiler type heating + D.H.W. Rated heat output rated Useful heat output 28,7 38,7 Useful heat output (30%) 12,4 Seasonal space heating energy efficiency Ƞ % (PCI) -
Page 39: Connection Diagram
19 CONNECTION DIAGRAM There are a series of removable terminal strips located on the rear of the control panel, for connecting the various options and components of this model. To connect them correctly, carefully follow the indications shown below: 19.1 Evolution solar Telephone relay RT F: Phase. -
Page 40: Evolution Solar With Srs2/Ev Underfloor Heating Kit
Evolution Solar HFD 19.2 Evolution solar with SRS2/EV underfloor heating kit F: Phase. Sc: Boiler sensor. N: Neutral. Sacs: DHW sensor. VS: Solar diverting valve. Ss: Solar tank upper sensor. : Heating pump, circuit nº 1. Si: Solar tank lower sensor. -
Page 41: Electrical Connection
20 ELECTRICAL CONNECTION 20.1 Evolution solar Pink Black Power Card 28 29 30 Control card TS: Safety thermostat. SP: Pressure sensor. FL: Domestic hot water flow switch. J7: Telephone relay connector. TH: Fumes thermostat. J8: Communication connector between plates. R: Telephone relay. S1,S2: Boiler model selector. -
Page 42: Evolution Solar With Srs2/Ev Underfloor Heating Kit
Evolution Solar HFD 20.2 Evolution solar with SRS2/EV underfloor heating kit Pink Black Power board 23 24 25 ELECTRONIC CARD FLOOR HEATING Control Card TS: Safety thermostat. SP: Pressure sensor. FL: Domestic hot water flow switch. J7: Telephone relay connector. -
Page 43: Alarm Codes
21 ALARM CODES The Evolution EV AC boiler has an electronic circuit that performs continuous self-testing to detect any operating failures in the boiler. When the electronic control detects malfunctioning, this is indicated by an alarm code flashing on the display. The following list describes the alarm codes that may appear: CODE ALARM... -
Page 44: Burner
In order for the guarantee to be valid, the burner must be adjusted by an official DOMUSA TEKNIK Technical Assistance Service. Observe the flame. If there is insufficient combustion air, it will be dark in colour and will produce smoke, rapidly obstructing the flue outlet. - Page 45 Primary air adjustment To adjust the primary combustion air, turn the screw using a 6 mm. Allen key, as shown in the diagram. Turn it clockwise to increase the airflow, and anticlockwise to decrease it. Combustion line adjustment To adjust the combustion line, loosen the combustion line blocking screw "BL". Turn the line regulator "RL"...
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Page 46: Oil Pressure Adjustment
Evolution Solar HFD 22.4 Oil pressure adjustment To adjust the oil pump pressure, turn the screw clockwise to increase the pressure, and anticlockwise to decrease it. SUNTEC - MOD. AS47C DANFOSS - MOD. BFP 21 L3 1 – Pressure adjustment. -
Page 47: Operating Curves
MODEL Minimum consumption Kg/h Maximum consumption Kg/h Minimum power 17.7 Maximum power 35.5 Motor power at 2800 r.p.m. 90-110 Adjustment type On/Off Electric voltage 220 V - 50 Hz Weight 12.5 Preheater 22.7 Operating curves O V ERP RE S SU RE / FLOW Kg/h Kcal /h 102 00... -
Page 48: Electrical Connection Diagram
Evolution Solar HFD 22.9 Electrical connection diagram Black Blue Preheater TC: Boiler thermostat MB: Motor pump. TS: Safety thermostat. EV: Valve. F: Fuse. RP: Preheater element. LB: Cut-off light. Ph: Phase. FR: Photocell. N: Neutral. TR: Transformer. 22.10 Quick connector To connect and disconnect the red oil intake tube to the nozzle, proceed as follows: - Press the connector ring in the direction of the arrow, pulling on the red tube at the same time. -
Page 49: Burner Control Operating Sequence
22.11 Burner control operating sequence The burner’s LMO control box has a reset button which is the key element for resetting the burner control and activating/deactivating the diagnosis functions. The multi-colour LED on the reset button is the Reset button indicator for visual diagnosis. -
Page 50: Failures
Evolution Solar HFD 23 FAILURES This section provides a list of the most common burner and boiler failures. Burner error code We have already mentioned that the burner is equipped with a cut-out system, indicated by the reset button light. It may cut out accidentally, and in this case the steady red light on this button will come on. - Page 51 Circulating pump alarms The high efficiency pumps include a Led (light) which displays their status. PUMP LIGHT DESCRIPTION STATUS CAUSE SOLUTION pump The pump operates Standard functioning It is lit green functioning according setting Standby mode pump It flashes standby mode green (PWM version) 1.
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Page 52: Spare Parts List
Evolution Solar HFD 24 SPARE PARTS LIST Evolution Solar HFD Pos. Código Denominación Pos. Código Denominación SEPO000590 Door SEPO000588 Back lid SEPO001869 Front panel CFOV000001 Safety unit CFUR000020 Colector (30) CDEO000041 Tank CFUR000017 Colector (40) CFOV000073 MYL 53-15 pump CVAL000017... - Page 53 Electrical Main Board 10 11 Pos. Código Denominación CELC000294 Control panel embellisher COTR000046 Main board glass CELC000360 Display card CELC000192 Safety thermostat 110º 1,5m CELC000364 Electronic supply solar card CELC000270 Electronic control sensor 1,80 m SEPO001366 Connection cover CELC000234 Temp. Evolution sensor 0,90 mts CELC000036 Weidmuller strip 3 poles CELC000211...
- Page 54 Evolution Solar HFD Burner Pos Code Designation Pos. Code Designation CFER000032 Cable duct CQUE000147 Oil hose CFER000033 Cable duct CQUE000055 Oil filter CQUE000027 Pre-heater cable CTOR000007 Elbow connector CTOE000063 Burner line CQUE000011 Oil pump Suntec CQUE000155 Turbulator disc D3 CQUE000088...
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Page 55: Guarantee Conditions
2. The annual overhaul is not included in the terms of this guarantee. 3. The start-up and annual overhaul are to be carried out by personnel authorised by DOMUSA TEKNIK. 4. The commercial guarantee will be null and void in the following cases: - If the annual overhaul by personnel authorised by DOMUSA TEKNIK has not been carried out. - Page 56 Bº San Esteban s/n Ellesmere Port, CH65 9BF 20737 ERREZIL (Gipuzkoa) Tel: 0151 909 6222 Tel: (+34) 943 813 899 www.domusateknik.com DOMUSA TEKNIK reserves the right to make modifications of any kind to its product *CDOC001245* characteristics without prior notice. CDOC001245 09/16...
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