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BMS Ranch Pony 800 F Series Owner's Manual

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PAY ATTENTION TO YOUR SAFETY

This section presents some of the most important information and recommendations
to help you ride your UTV safely. Please take a few moments to read these pages.
This section also includes information about the location of safety labels on your
UTV.

Important safety information

Your UTV can provide many years of service and pleasure-if you take responsibility
for your own safety and understand the challenges you can meet while riding.
There is much that you can do to protect yourself when you ride. You'll find many
helpful recommendations throughout this manual. The following are a few that we
consider most important.
Follow the age recommendation
The minimum recommended age of this UTV model is 16. Children under age 16
- 1 -

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Summary of Contents for BMS Ranch Pony 800 F Series

  • Page 1: Pay Attention To Your Safety

    PAY ATTENTION TO YOUR SAFETY This section presents some of the most important information and recommendations to help you ride your UTV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your UTV.
  • Page 2 should never operate this vehicle. Always wear a helmet It’s a proven fact: helmets significantly reduce the number and severity of head injuries. So always wear an approved motorcycle helmet. Protection, sturdy boots, gloves, and other protective gear. Ride off-road only Your UTV is designed and manufactured for off-road use only.
  • Page 3 to take a training course approved by the UTV safety institute. Contact an authorized UTV dealer to find out about the training courses nearest you. Be alert for off-road hazards The terrain can present a variety of challenges when you ride off-road. Continually ―read‖...
  • Page 4 Alcohol and riding don’t mix. Even one drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. So don’t drink and ride, and don’t let your friends drink and ride either. Keep your UTV in safe condition It’s important to keep your UTV properly maintained and in safe riding condition.

  • Page 5: Guidelines On Safe Driving

    The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your dealer for replacements. GUIDELINES ON SAFE DRIVING 1． when approaching corners or bends to reduce speed. Upon the completion of turn, may gradually increase the speed.
  • Page 6 driver of the vehicle may be invisible to you and the door opened, the forward block in your way. 3． Brake Lining may Motorcycle rinsing wetting lose their role, so when cleaning End after walking ago, should check all brake system. INTRODUCTION Congratulations on your purchase of the UTV.

  • Page 7: Important Manual Information

    This manual will provide you with a good basic understanding of the features and operation of this vehicle. It also includes basic maintenance and inspection procedures. If you have any questions regarding the operation or maintenance of your vehicle, please consult an dealer. ！WARNING Please read this manual carefully before operating this vehicle.
  • Page 8 Particularly important information is distinguished in this manual by the following notations: ! WARNING: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! ! WARNING: Failure to follow WARNING instructions could result in severe injury or death to the vehicle operator, a bystander or a person inspecting or repairing the vehicle.

  • Page 9: Important Notice

    IMPORTANT NOTICE This vehicle is designed and manufactured for off-road use only. It is illegal to ● operate this vehicle on any public street, road, or highway. Such use is prohibited by law. Check the laws and regulations in force before choosing where to operate this ●...

  • Page 10: How To Identify Your Utv

    HOW TO IDENTIFY YOUR UTV The main components of your vehicle(engine and frame) are identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of loss. These numbers are required by the authorized UTV dealer to complete warranty claims properly.

  • Page 11: Engine And Vehicle Identification Number Location

    Engine and Vehicle Identification Number Location - 11 -...

  • Page 12: Engine Number

    TYPICAL 1.EIN(Engine Identification Number on left side/under of the crankcase) 2.VIN(Vehicle Identification Number on right side/under of the frame ) 3.ENGINE NUMBER LOCATION OF THE WARNING AND SPECIFICATION LABELS - 12 -...
  • Page 13 Read and understand all of the labels on you vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your dealer. - 13 -...
  • Page 14 （1） （3） - 14 -...
  • Page 15 - 15 -...
  • Page 16 （2） （4） （6） - 16 -...
  • Page 17 （ ） （7） （8） - 17 -...

  • Page 18: Safety Information

    SAFETY INFORMATION This off-highway utility vehicle handles differently from other vehicles including cars and UTVs. SEVERE INJURY OR DEATH can result if you do not follow these instructions: Read this manual and all labels carefully and follow the operating procedures ●...
  • Page 19 driveways, parking lots, and streets. Never operate this vehicle on any public street, road, or highway, even a dirt or ● gravel one. Never operate this vehicle without wearing an approved motorcycle helmet that fits ● properly. You should also wear eye protection (goggles or a face shied), gloves, over-the-ankle boots, long-sleeved shirt or jacket, and long pants.
  • Page 20 when using the handgrip inside the enclosure. Otherwise, your hand could be injured if it is caught between the enclosure and an obstacle outside the vehicle. Always keep both hands on the steering wheel when driving. ● Never wrap your thumbs and fingers around the steering wheel. This is particularly ●...
  • Page 21 straight up and down hills where possible. Maximum slope angle:15° Never operate on hills that are slippery or ones where you will not be able to see far ● enough ahead of you. Never go over the top of a hill at sped if you cannot see what is on the other side.
  • Page 22 reverse. When it is safe to proceed in reverse, go slowly. Do not brake abruptly when carrying loads in the cargo bed. Always use the size and type of tires specified in this manual. ● Always maintain proper tire pressure as described in this manual. ●...
  • Page 23 vehicle, be sure it is kept in an ! WARNING upright position. or other sources of POTENTIAL HAZARD ignition such as the pilot lights of Improper handling of gasoline. water heaters Otherwise, fuel may WHAT CAN HAPPEN leak out of the fuel tank. Gasoline can catch fire and you WHAT CAN HAPPEN Gasoline is poisonous and can cause...
  • Page 24 ! WARNING POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate your vehicle in an area with adequate ventilation.

  • Page 25: Vehicle Identification

    DESCRIPTION AND VEHICLE IDENTIFICATION...
  • Page 26 NOTE: The vehicle you have purchased may differ slightly from those shown in the figures of this manual 1. Headlights 2. Maintenance window cover lock 3. Front shock absorber assembly adjusting ring 4. Brake fluid reservoir 5. Parking brake lever 6.

  • Page 27: Control Functions

    16. Refueling mouth 17. Passenger seat CONTROL FUNCTIONS 18. Fuses 19. Compensation water kettle 20. Batter 21. 2WD-4WD switch 22.Switch combination 23. Indicators & Display Mains switch 24. MP3 switch 25. Auxiliary DC jack(Cigarette lighter) 26. Glove compartment lock 27. Accelerator pedal 28.
  • Page 28 LOCK: All electrical circuits are switched off. CAUTION The key can be removed in this position. Do not operate ● ACC: the electric All electrical circuits are switched off starter continuously All electrical circuits are supplied with for more than power, and the headlights and taillights 5 seconds, or come on when the light switch is on.
  • Page 29 Do not turn the key to the “START” ● position with the engine running, or damage to the electric starter can 1. Horn switch result. 2. Winch switch ee starting instructions prior to Release wire rope ● starting the engine. Contraction wire rope 3.
  • Page 30 1. Direction indicator 2. Headlamp Switch 3. Lighting Switch 4. Wiper Switch On–Command four-wheel drive and differential gear lock...
  • Page 31 ―2WD‖/―4WD‖ switches 2WD—Pop-up the button 4WD—push the button 2.On-Command differential gear lock switch ―4WD‖/―LOCK‖ 4WD—push the button LOCK—Pop-up the button This vehicle is equipped with an On-Command four-wheel-drive switch ―2WD‖/―4WD‖and a differential gear lock switch ―4WD‖/―LOCK‖. Select the appropriate drive according to terrain and conditions.
  • Page 32 Electric plunger switch of cargo 1、The switch is automatic, hold the switch upward, the cargo box will be up,stop the holding, the cargo box will be stopped. 2、hold the switch downward, the cargo box will be down,stop the holding, the cargo box will be stopped.

  • Page 34: Indicators & Display

    Indicators & Display...
  • Page 36 the hour and minute. Then adjust hours Odometer or minute by ascending or descending When selected, the odometer registers by continuing press button of mode of total distance traveled in miles while the ― Set/Reset‖ ,user can clean the record ignition is ON A.
  • Page 37 1、Coolant temperature indicator light 1、Speed meter “ ” 2、Time/Engine speed 3、Trip meter It indicates the temperature of coolant, If Km/h & mph mode change the temperature is above 102℃,stop Press the MODE button, choose either engine immediately. Check coolant Km/h or mph needed. lever and add if low, see authorized dealer if temperature indicator stay on and overflow tank is full of coolant.
  • Page 38 again. running, the driving performance is getting worse, which reminds the driver should send the vehicle to repair. ” 3、Check engine indicator lamp“ 4、 2WD/4WD indicator After turning the ignition switch on, the lamp shall be on, and the lamp shall be off after starting the engine.
  • Page 40 5、Gear Indicator driving. L----- Low Gear H---- High Gear 8、Headlight Indicator N---- Neutral Means headlight is in the R---- Reverse Gear working. 6、Direction Indicator ---- Turn Left ---- Turn Right 7、Parking Indicator Means the vehicle is in the parking，before start driving, remind the driver to release the park brake and move the lever downward,then start...
  • Page 41 Cigarette lighter Auxiliary DC jack(Cigarette lighter) Auxiliary DC jack The auxiliary DC jack is located at the right side of the front panel. 3. Pull out the cigarette lighter, and then The auxiliary DC jack can be used for insert the accessory power plug into suitable work lights, radios, etc.

  • Page 42: Accelerator Pedal

    when released. Ways check that the ●Do not use accessories requiring accelerator pedal returns normally move than the above maximum before starting the engine capacity. This may overload the circuit and cause the fuse to blow. ●If accessories are used without the engine running or with the headlights turned on, the battery will lose its charge and engine...

  • Page 43: Brake Pedal

    ! WARNING Brake pedal POTENTLAL HAZARD Malfunction of the accelerator pedal. WHAT CAN HAPPEN Press the brake pedal to slow or stop The accelerator pedal could be hard to the vehicle. operate, making it difficult to speed up or slow down then you need to. This could cause an accident.

  • Page 44: Parking Brake Leve

    Parking brake leve Pull the parking lever up so that the unit can engage park brake. To release the unit, press button in the front end of parking lever, then push the parking lever to the bottom...
  • Page 45 CAUTION ● Never use parking brake lever then the vehicle don’t stop fully. ● Adjust the parking cable if necessary. ● Be sure to fully release the parking brake lever before starting the vehicle. Parking brake lever Pull the parking lever up so that the unit can engage park brake.

  • Page 46: Drive Select Lever

    Drive select lever The drive select lever is used to shift the vehicle gear. CAUTION ● Never start the vehicle at N or R lever. ● Stop the vehicle when shifting to reverse.

  • Page 47: Seat Belts

    caught on any portion of the vehicle, your clothing, or any equipment you are carrying. 2. Push the latch plate into the buckle until it clicks. Pull up on the latch plate to make sure it is secur Seat belts This vehicle is equipped with three-point seat belts for both the operator and passenger.
  • Page 48 3. Put the lap portion of the belt low on your hips. Push down on the buckle end of the belt as you pull up on the 1. Buckle 2. Release button shoulder part so the belt is snug across your hips 4.

  • Page 49: Glove Compartment

    There is increased risk of being killed To protect from damage, do not put or seriously injured in an accident. metal products, like tools or sharply HOW TO AVOID THE HAZARD edged products directly in the glove Always wear your seat belt when compartment.

  • Page 50: Trailer Hitch Bracket

    Trailer hitch bracket Trailer hitch bracket ARE YOU READY TO DRIVE This vehicle is equipped with a 5cm (2in) receiver bracket for a standard trailer Before each drive, you need to make hitch. Trailer towing equipment can be sure you and your UTV are both ready obtained at an dealer.
  • Page 51 motorcycle helmet, eye protection, more. Regardless of the style, look for a boots, gloves, long pants, and DOT(Department Transportation) long-sleeved shirt or jacket whenever sticker in any helmet you buy. Always you drive. Although complete protection wear a face shield or goggles to protect is not possible, wearing proper gear can your eyes and help your vision reduce the chance of injury then you...
  • Page 52 ! WARNING Additional driving gear Operating this without wearing an In addition to a helmet and eye approved motorcycle helmet, eye protection ,we also recommend: protection and protective clothing sturdy off-road motorcycle boots to ● could increase your chances of help protect your feet, ankles, and lower head or eye injury, possibly death in legs.
  • Page 53 Never support with your hands to to build your skills. Do not drive in rough ground when highway terrain you get accustomed to the UTV’s recreational vehicle will turn over. controls, and feel comfortable with its Age Recommendation size and weight. It is strongly recommended that is not one under the age of 16 be permitted ! WARNING...
  • Page 54 dangerous whiles operating a UTV. WARNING！ consult your to be sure it is safe to Operating this UTV after consuming operate a vehicle after taking alcohol or drugs can seriously affect medication. your judgment, cause you to react more slowly, affect your balance and perception, and could result in serious injury or death.

  • Page 55: Pre-Drive Inspection

    your dealer. There maybe damages or WARNING！ other problems you can not see. mproperly maintaining this UTV or failing to correct a problem before driving can cause a crash in which Pre-drive Inspection you can be seriously hurt or even dead.
  • Page 56 ● Air Cleaner needed. Also make sure the fuel cap is securely fastened. Check for leaks. Check the air filter. Replace it if ● Tires needed. Use a gauge to check the air ● Leaks, Loose Part pressure. Adjust if needed. Also look Walk around your UTV and look for signs of damages or excessive for anything that appears unusual,...
  • Page 57 Safe driving precautions ● Engine stop Off-road use only When engine is running, turn the switch key counterclockwise. Make sure engine stops. You’re UTV and its tires are designed ● Steering Wheel and manufactured for off-road use only, Check that the wheels turn properly not for pavement.
  • Page 58 You should never drive your UTV on ! WARNING Operating this UTV on paced surfaces public streets, roads or highways, even may seriously affect handling and if they are not paved. Drivers of street control of the UTV, and may cause the vehicles may have difficulty seeing and vehicle to go out of control avoiding you, which could lead to a...
  • Page 59 Always keep both hands on the steering ! WARNING wheel and both feet on controls. When Operating this UTV on paced surfaces driving your UTV, it is important to may seriously affect handling and maintain your balance and control of the control of the UTV, and may cause the UTV.
  • Page 60 Control speed ! WARNING Driving at excessive speed increases Removing hand from steering the chance of an accident. In choosing a wheel or feet from foot controls proper speed, you need to consider the during operation can reduce your capability of your UTV, the terrain, ability to control the UTV visibility and other operating conditions, Always keep both hands on the...
  • Page 61 learned and practiced the skills necessary visibility is limited. (It’s sometimes to control the UTV on such terrain. Always difficult to see and react obstructions, be especially cautious on these kinds of such as hidden rocks, bumps, or holes.) terrain. Never drive past the limit of visibility.
  • Page 62 Break-in driving always keep all wheels on the The first month is most important in the ground. life of your vehicle. Proper operation during this break-in period will help assure maximum life and performance ! WARNING from your new vehicle. The following guidelines explain proper break-in Attempting wheelies and other procedures.

  • Page 63: Pre-Operation Checks

    ● To prevent vehicle from rolling over, the below schedule. be sure to only turn the vehicle at a slow more controllable speed. Starting and Operating Instructions ● Before starting the engine, be sure that the driver is seated properly in the UTV and tighten the seat belts.

  • Page 64: Front And Rear Brakes

    accident or equipment damage. Brake operation HOW TO AVOID THE HAZARD Test the brakes at slow speed after Always inspect your vehicle each time starting out to make sure they are you use it to make sure the vehicle is in safe operating condition.
  • Page 65 POTENTIAL HAZARD Fuel Driving with improperly operating Make sure there is sufficient gasoline in brakes. the tank. WHAT CAN HAPPEN CAUTION: You could lose braking ability, which Use only unleaded gasoline. The use of could lead to an accident. leaded gasoline will cause severe HOW TO AVOID THE HAZARD damage to internal engine parts, such Always check the brakes at the start...
  • Page 66 damage vehicle performance problems. Accelerator pedal Check to see that the accelerator pedal operates correctly. It must operate smoothly and fully spring back to the idle position when released. Have an dealer repair as necessary for proper operation.
  • Page 67 Seat belts ! WARNING Make sure that both seat belts are not POTENTIAL HAZARD frayed or damaged. Improper care when refueling. The seat belt must move smoothly when pulled. The latch plate should click WHAT CAN HAPPEN securely into the buckle and release Fuel can spill, which can cause a fire when the release button is pushed firmly.

  • Page 68: Fittings And Fasteners

    Check the operation of all switches. feeling. Have an dealer repair as Have an dealer repair as necessary for necessary for proper operation. proper operation. Fittings and fasteners Tires Always check the tightness of chassis ! WARNING fittings and fasteners before a ride. Take POTENTIAL HAZARD Operating this vehicle with improper the vehicle to an dealer or refer to the...
  • Page 69 Use the tire pressure gauge. Recommended tire pressure ● NOTE: Front & Rear 50Ka (0.5 kgf/cm , 7.3Psi) The tire pressure gauge is included as Check and adjust tire pressures standard equipment. Make two when the tires are cold. measurements of the tire pressure and Tire pressures must be equal on use the second reading.

  • Page 70: Operation

    a. Tire wear limit OPERATION ! WARNING POTENTIAL HAZARD Operating vehicle without being 1. Tire pressure gauge familiar with all controls. Tire wear limit When the tire groove decreases to 3 WHAT CAN HAPPEN mm (0.12 in) due to wear, replace the Loss of control, which could cause tire.

  • Page 71: Jump-Starting

    vehicle and the If there is a control or function you 4 、Connect the negative lead of the do not understand, ask your dealer. jumper cable to the negative terminal of the negative lead to an unpainted metal Jump-starting surface of the vehicle. Jump-starting the vehicle should be avoided.

  • Page 72: Shifting: Neutral To Reverse

    the battery in the vehicle. Be especially careful not to: ● Warming up touch the positive lead of the jumper ● cable to the negative lead. To get maximum engine life, always reverse the polarity of the jumper cables ● warm up the engine before starting off.

  • Page 73: Engine Break-In

    POTENTIAL HAZARD versa by moving the drive select lever Improperly operating in reverse. along the shift guide. WHAT CAN HAPPEN 4. Check behind for people or obstacles, You could hit an obstacle or person then release the brake pedal. behind you, resulting in serious 5.
  • Page 74 between zero and 20 hours. engine. For this reason, we ask that you Each full throttle acceleration sequence carefully read the following material. should be followed with a substantial Because the engine is brand new, you rest period for engine by cruising at must not put an excessive load on it for lower r/min so the engine can rid itself of the first several hours of running.

  • Page 75: Parking On A Slope

    10-20 hours: Parking on a slope Avoid prolonged operation above 3/4 throttle. Rev the vehicle freely but do not ! WARNING use full throttle at any time. POTENTIAL HAZARD After break-in: Parking on a hill or other incline. WHAT CAN HAPPEN The vehicle can now be operated The vehicle could roll out of control, normally.

  • Page 76: Accessories And Loading

    3. With the brakes applied, set the easily. parking brake. Accessories and loading Accessories Accessories can affect the handling and control of your vehicle. Keep the following in mind when considering an accessory or operating a vehicle which has accessories. Choose only accessories designed for 1.
  • Page 77 accessories may also be available on the ability to turn the steering wheel or one market. However, it is not possible for that limits your view. to test all control over the quality or Use extra caution when driving a ●...
  • Page 78 Choose a trailer hitch drawbar designed The down cargo securely in the trailer. ● ● for use with a 5 cm (2in) receiver. Make sure cargo in the trailer cannot Do not exceed the maximum tongue move around. ● weight. You can measure tongue weight A shifting load can cause an accident.

  • Page 79: Driving Your Vehicle

    Could cause changes in vehicle A heavier vehicle takes longer to stop. handling which could lead to an Avoid making sharp turns unless at ● accident. very slow speeds. HOW TO AVOID THE HAZARD Avoid hills and rough terrain. Choose Never exceed the stated load ●...
  • Page 80 This off-highway utility vehicle will POTENTIAL HAZARD handle and maneuver differently from Not wearing the seat belt. an ordinary passenger car or other Wearing the seat belt improperly. vehicle. WHAT CAN HAPPEN Before you begin to use your vehicle, be sure you have read this Owner’s Manual There is increased risk of being completely and understand the...
  • Page 81 ! WARNING POTENTIAL HAZARD ! WARNING Carrying a passenger in the cargo POTENTIAL HAZARD bed. Overloading this vehicle orcarrying or WHAT CAN HAPPEN towing cargo improperly. The passenger could fall or be struck WHAT CAN HAPPEN by objects in the cargo bed. Could cause changes in vehicle HOW TO AVOID THE HAZARD hand-ling which could lead to an...
  • Page 82 Always follow the instructions in your Owner’s Manual for carry cargo or pulling a trailer. The driver and passenger must always ! WARNING wear a seat belt and an approved POTENTIAL HAZARD motorcycle helmet. Also wear eye Operating this vehicle without protection and protective clothing, wearing an approved motorcycle...
  • Page 83 do not wrap around the wheel. This is HOW TO AVOID THE HAZARD Always wear approved particularly important when driving in motorcycle helmet that fits properly. rough terrain. The front wheels will You should also wear: move right and left as they respond to eye protection(goggles or face shield) the terrain, and this movement will be ong-sleeved shirt or jacket、gloves、...
  • Page 84 Drive straight up hills, and avoid Braking crossing the side of a hill, which Braking ability is affected by the type of increases your chance of rollover. terrain. In most cases, gradually Practice first on gentle slopes before application of the brakes is more attempting steeper hills.
  • Page 85 Choose carefully which hills you attempt to climb. Avoid hills with slippery surfaces or ones where you will not be able to see far enough ahead of you.
  • Page 86 If you start to lose traction or momentum ! WARNING when climbing, and you decide you will POTENTIAL HAZARD Operating on excessively steep hills. be unable to continue, use the brakes to WHAT CAN HAPPEN come to a stop. Do not attempt to turn The vehicle can overturn move easily the vehicle around.
  • Page 87 brakes when necessary. Going downhill Check the terrain carefully before going ! WARNING down a hill. When possible, choose a POTENTIAL HAZARD path that lets you drive your vehicle Going down a hill improperly. straight downhill. Avoid sharp angles WHAT CAN HAPPEN that could allow the vehicle to pitch or Could cause loss of control or cause the vehicle to overturn.

  • Page 88: Crossing Through Shallow Water

    the vehicle starts to tip, gradually steer in the downhill direction if there are no obstacles in your path. As you regain proper balance, gradually steer again in On most slopes, this will let you use the direction you want to go. engine braking to help you go downhill Crossing through shallow WATER...
  • Page 89 brakes have reduced effectiveness. After leaving the water, test your brakes. If necessary, apply the brakes several times to let friction dry out the linings.
  • Page 90 CAUTION: ! WARNING After riding your vehicle in water, be POTENTIAL HAZARD sure to drain the trapped water by Operating this vehicle through deep removing the check hose at the bottom or fast-flowing water. of the air filter case , the drive select WHAT CAN HAPPEN button .
  • Page 91 could occur.
  • Page 92 Riding in brush or wooded areas ! WARNING When operating in areas with brush or POTENTIAL HAZARD trees, watch carefully on both sides and Failure to use extra care when above the vehicle for obstacles such as operating this vehicle on unfamiliar branches that the vehicle might hit, terrain.
  • Page 93 stop the vehicle where it is safe to do so. difficult path. Set the parking brake and get out to inspect the area thoroughly. Look from ! WARNING both your approach side and the exit POTENTIAL HAZARD side. If you believe you can continue Improperly operating over...

  • Page 94: Periodic Maintenance And Adjustment

    Use extreme caution when operating over large obstacles, such as large rocks or fallen trees. PERIODIC MAINTENANCE ! WARNING AND ADJUSTMENT POTENTIAL HAZARD Servicing an engine while it is Periodic inspection, adjustment and running. lubrication will keep your vehicle in the WHAT CAN HAPPEN safest and most efficient condition Moving parts can catch clothing or...
  • Page 95 HOW TO AVOID THE HAZARD Turn off the engine when performing maintenance unless otherwise specified. Have an dealer perform service if you are not familiar with vehicle service.

  • Page 96: Periodic Maintenance/Lubrication

    Periodic maintenance/lubrication NOTE : ● For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals. ● For vehicles equipped with an odometer or an hour meter, follow the km(mi) or hours maintenance intervals. However, keep in mind that if the vehicle isn’t used for a long period of time, the month maintenance intervals should be followed.
  • Page 97 INTIAL EVERY month Whichever ITEM ROUTINE Comes first 1,200 2,400 2,400 4,800 → (mi) (200) (750) (1,500) (1,500) (3,000) hours ●Check coolant leakage. ●Repair if necessary. ○ ○ ○ ○ ○ Cooling system ●Replace coolant every 24 months. ●Check condition. ○...
  • Page 98 ●Replace. Engine filter ○ ○ ○ cartridge ●Check oil level/oil leakage. Front gear oil ○ ○ ●Replace. Rear gear oil INTIAL EVERY month Whichever ITEM ROUTINE Comes first 1,200 2,400 2,400 4,800 → (mi) (200) (750) (1,500) (1,500) (3,000) hours ●Check operation/brake pad wear/fluid leakage.

  • Page 99: Brake Fluid Replacement

    ●Check for cracks or damage. ○ ○ ○ Engine mount* ●Correct bolt tightness. ●Check operation. Front and rear axle ○ ○ ●Replace if damage. boots* ●Check all chassis fittings and fasteners. ○ ○ ○ ○ ○ Fittings and fasteners* ●Correct if necessary. NOTE : ●...

  • Page 101: Changing Oil

    Gear Box Oil 3、 Remove the oil filler cap (2) and the drain plug. Type Hypoid gear oil Viscosity SAE 85w/90 (weight) Shaft drive oil of original Suggested （1） manufacturer or equivalent Changing Oil Changing the oil with the gear box at （2）...

  • Page 102: Rear Knuckle Upper And Lower Pivot Lubrication

    bottom of the oil level bole. Refill as required until gearbox oil level flows Recommended lubricant: through oil level hole. Lithium-soap-based grease Rear knuckle upper and lower pivot lubrication Lubricate the knuckle upper and lower pivots with a grease gun. Steering shaft lubrication Lubricate the pivot points.

  • Page 103: Wheel Removal

    1. Loosen the wheel nuts. 2. Elevate the vehicle and place a suitable stand under the frame. Recommended lubricant: 3. Remove the nuts from the wheel. Lithium-soap-based grease 4. Remove the wheel. (all purpose grease) 1. Nut (x4) Wheel installation 1 、...
  • Page 104 the wheel. 1. Tapered nut 2. Lower the vehicle so that the wheel is on the ground. 3. Tighten the wheel nuts to the specified torque. Wheel nut to Rear: rque: 1. Arrow mark Front & Rear: 64 Nm (6.4 kgf.m, 47 ft.lbf) Battery This vehicle is equipped with a sealed-type battery.

  • Page 105: Battery Maintenance

    consult dealer. Avoid contact with skin, eyes or CAUTION: clothing. Always shield eyes when Do not try to remove the sealing working near batteries. Keep out of caps of the battery calls. You may reach of children. damage the battery. Antidote: EXTERNAL : Flush with water.
  • Page 106 ! WARNING 1. When the vehicle is not used for a month or longer, remove the battery Do not connect the negative lead and store it in a cool, dark place. of the jumper cable to the negative Completely recharge the battery terminal of the battery in the before reinstallation.
  • Page 107 UTV have fuses to protect them from damage caused by excess current flow ) short circuit or overload). (1) Blown fuse If something electrical on your UTV Fuse replacement stops working, the first thing you The main fuse and the fuse boa are should check for is a blown fuse (1).

  • Page 108: Troubleshooting

    To prevent accidental short- circuiting, check. If your vehicle requires any turn off the main switch when repair, take it to dealer. checking or replacing a fuse. The skilled technicians, at dealership 3. Remove the blown fuse, and then have the tools, experience, and install a new fuse of the specified know-how to properly service your amperage.
  • Page 109 ! WARNING POTENTIAL HAZARD Checking the fuel system while smoking or near an open flame. WHAT CAN HAPPEN Fuel can ignite or explode, causing severe injury or property damage. HOW TO AVOID THE HAZARD Do not smoke when checking the fuel system.

  • Page 110: Engine Use And Maintenance

    Engine use and maintenance ● No maintenance or use the engine in a closed room. ● No repair the engine in the ! WARNING roadside,it could cause a fair. ● Without the reasonable ● Do not make modification on the training,the improper operation engine or its parts., it will resault in may cause injury,death and engine...
  • Page 111 from the cooling system, otherwise it will cause the engine overheated and high pressure of cooling system. Use 4-stroke mineral-based engine The use of the engine oil that meets or exceeds the preparation of starting requirements for API service (1) When opening the package, classification SM, SL or SJ.

  • Page 112: Oil Level

    2. Reinstall dipstick, screw in it mineral oil can be used. completely. NOTE: For improved overall performance and all season applications, use XP-S 5W40 synthetic oil. Oil Level CAUTION: Check level frequently and refill if necessary. Do not overfill. Operating engine with improper level may severely damage...
  • Page 113 TYPICAL 1. Full 2. Add 3. Operating range 3. Remove and check oil level. It should be near or equal to the upper mark. To add oil, remove the dipstick. Place a funnel into the dipstick tube to avoid spillage. Add a small amount of recommended oil and recheck oil level.
  • Page 114 Ensure vehicle is on a level surface. and Oil Filter Replacement Oil and filter are to be replaced at the Remove dipstick. same time. Oil change should be Clean the oil drain plug area. done with a warm engine. Place a drain pan under the oil drain plug area.
  • Page 115 Change gasket on oil drain plug. Clean gasket area on engine and oil drain plug then reinstall plug. Refill engine at proper level with the recommended oil. Refer SPECIFICATIONS for capacity. 1. Oil filter cover Start engine and let idle for a few 2.
  • Page 116 containing corrosion inhibitors specifically for internal combustion aluminum engine. Cooling system must be filled with 1. Coolant reservoir premixed coolant . With vehicle on a level surface, liquid Coolant level should be between MIN. and MAX. level marks of coolant reservoir. NOTE: When checking...
  • Page 117 In order to avoid getting burned, do not remove the radiator cap if the engine is hot. NOTE: A cooling system that frequently requires coolant is the indication of leaks or engine problems. See an authorized 1. Coolant drain plug dealer.
  • Page 118 Drain the system completely and reinstall Check the level in the coolant reservoir the coolant drain plug. and refill if necessary. Run engine at idle with the radiator cap off. Slowly add coolant if necessary. As this point, wait until engine reaches normal operating temperature.
  • Page 119 engine is calibrated to operate specifically Rinse the filter with warm water until all with these components. cleaning solution disappears. Remove access panel. Then, let the filter dry completely. Loosen clamp and remove air filter. Installation Properly reinstall removed parts in the everse order of their removal.
  • Page 120 combustible materials in the area. Wear eye protection and gloves. Never stand behind vehicle while purging Valve Adjustment exhaust system. Respect all applicable See an authorized ODES dealer for valve laws and regulations. adjustment. Select a well-ventilated area and make Insufficient clearance will cause loss of sure the muffler is cool.
  • Page 121 cleanliness. Never clean radiator with your hands when it is hot. Let the radiator cool down before cleaning. CAUTION: Be careful not to damage the radiating fins when cleaning. Do not use any object/tool that could damage the parts 1. Coolant reservoir to allow efficient cooling.
  • Page 122 CAUTION: Check level and refill if necessary. Do not overfill. Operating the The oil should be level with the bottom of gearbox with an improper level may the oil level bole. Refill as required until severely damage gearbox. Wipe off any gearbox oil level flows through oil level spillage.
  • Page 123 servicing. Do not mix with other types of oil. 1. breathe pipe The oil should be level with the bottom of Reinstall oil level plug. the oil level hole. Refill as required through the breathe pipe, until gearbox oil level flows through oil level hole.

  • Page 124: Troubleshooting Charts

    Troubleshooting charts Starting problems or poor engine performance 1.Fuel Check the Remove the fuel hose Fuel pump There is fuel. No fuel. fuel flow. from the fuel pump. is clogged. Check if there is fuel in the fuel tank. No fuel. Supply fuel.

  • Page 125: Engine Overheating

    Engine overheating ! WARNING POTENTIAL HAZARD Removing the radiator cap when the engine and radiator still hot. WHAT CAN HAPPEN You can be burned by hot fluid and steam blown out under pressure. HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap. Always use a thick rag over the cap.
  • Page 126 NOTE : If it is difficult to get the recommended coolant, tap water can be temporarily used, provided that it is changed to the recommended coolant as soon as possible.

  • Page 127: Maintenance Chart

    MAINTENANCE CHART ■ The maintenance is very important, if you are not familiar with safe service practices and adjustment procedures, see your authorized dealer.

  • Page 134: Cleaning And Storage

    brush. Do not apply degreaser to the CLEANING AND STORAGE wheel axles. 3. Rinse the dirt and degreaser off with a CLENANING garden hose. only enough Frequent, though cleaning of your pressure to do the job. vehicle will not only enhance its appearance but will improve its CAUTION : general performance and extend the...
  • Page 135 4. Once the majority of the dirt has been surfaces. Avoid combination hosed off, wash all surfaces with warm cleaner-waxes. Many contain abrasives water and mild, detergent- type soap. which may scratch the paint or An old toothbrush or bottle brush is protective finish.
  • Page 136 Test the brakes after washing. Apply fuel through the fuel system. the brakes several times at slow speeds to let friction dry out the Specified amount: linings. 1 oz of stabilizer to each gallon of fuel STORAGE (or 7.5 cc of stabilizer to each liter of fuel) Long term storage 60 days or more of NOTE : your vehicle will require some...
  • Page 137 Ground the spark plug wire and turn 7. Remove the battery and charge it. the engine over several times to coat Store it in a dry place and recharge it the cylinder wall with oil. once a month. Do not store the 3.

  • Page 139: Specifications

    SPECIFICATIONS Model APU08E APU08EL Dimensions: Overall length 2800 mm (110.2 in) 3500 mm (137.8 in) Overall width 1480 mm (58.3in) 1480 mm (58.3 in) Overall height 1860 mm (73.2 in) 1970mm (77.6 in) Wheelbase 1900 mm (74.8 in) 2580 mm (101.6 in) Ground clearance 320 mm (12.6 in) 280 mm (11.0in)
  • Page 140 Lubrication system Wet sump Model APU08E APU08EL Engine: Maximum power 44Kw/6000rpm Maximum torque 73N.m/5000rpm 0° 10° 30° 50° 70° 90° 110° 130° F Engine oil: Type LUBE 4 (20W40) or SAE 20W40 LUBE 4 (10W30) or SAE 10W30 SAE 5W30 API.Service Recommended engine...
  • Page 141 Without filter cartridge 2.00 L (1.76 Imp qt, 2.11 US qt) replacement With filter cartridge 2.20 L (1.93 Imp qt, 2.32US qt) replacement Model APU08E APU08EL Final gear case oil: Type SAE80 API GL-4 Hypoid gear oil Quantity: 0.25 L (0.22 Imp qt, 0.26 US qt) Differential gear case oil: Type SAE80 API GL-4 Hypoid gear oil...
  • Page 142 Primary reduction system CVT ( reduction ratio: 0.71~3.1 ) Secondary reduction system Gear ( reduction ratio: 5.29 High 2.886 Reverse 5.087 Final stage system Shaft drive ( reduction ratio: 3.667 ) Periodic oil change 0.4L (0.35 Imp qt, 0.42 US qt) Model APU08E APU08EL...
  • Page 143 Front shock absorber Coil spring/oil damper Rear shock absorber Coil spring/oil damper Electrical: Ignition system Generator system A.C. magneto Colloid free maintenance battery Battery type Battery capacity 12VDC 34Ah Model APU08E APU08EL Headlight type Type Krypton bulb Bulb voltage, wattage×quantity 12V35W×2 Headlight 12V5W/21W×2...
  • Page 144 ATTACHMENT 1、ECS PARTS LIST Engine Family: DUSTX.800LZP Importer: U-STORM POWER CORPORATION Manufacturer: ZHEJIANG APPLESTONE VEHICLE CO.,LTD. Model Numbers: APU08E APU08EL AP08ATV AP08GK BMS800 Emission Related Parts List Part Nomenclature Part Manufacturer Name Part Number...
  • Page 145 Catalytic Converter NANJING DEPURATE CATALYST CO.,LTD 09-0701003 O2 Sensor ZHEJIANG CFMOTO POWERCO.,LTD 25325359 Muffler YONGKANG DUWEI MUFFLER FACTORY APU08E CDI(ECU) ZHEJIANG CFMOTO POWERCO.,LTD 28188405 Spark Plugs NGK SPARK PLUG (SHANGHAI) CO.,LTD DCPR7E Fuel Tank ZHEJIANG APPLESTONE VEHICLE CO., LTD APSD Fuel Tank Cap Cover RUIAN CHUANLONG VEHICLE PARTS CO.,LTD LZ111-110300...
  • Page 147 3、EMISSION CONTROL SYSTEM WARRANTY YOUR WARRANTY RIGHTS AND OBLIGATIONS The emission control system warranty period for this vehicle begins on the date the vehicle is delivered to the first purchaser other than an authorized dealer, or the date it is first used as a demonstrator, lease, or company vehicle, which ever comes first and continues for 60 months after that date, or 10,000 which ever comes first, provided there has been no abuse, neglector improper maintenance of your vehicle.

  • Page 148: Owner's Warranty Responsibilities

    OWNER’S WARRANTY RESPONSIBILITIES As the vehicle owner, you are responsible for the performance of the required maintenance. You should maintain a record of all maintenance performed on your vehicle and retain all receipts covering maintenance on your vehicle. You may not be denied a warranty claim solely because of your failure to ensure the performance of all scheduled maintenance or lack of maintenance records or receipts.

  • Page 149: Warranty Coverage

    coverage if your vehicle or a part has failed due to abuse, neglect, improper maintenance, or unapproved modifications. WARRANTY COVERAGE The Distributor warrants that each new 2009 and later vehicle: • is designed, built, and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency, and the California Air Resources Board;...
  • Page 150 Your emission control system warranty covers components whose failure would increase an engine’s emission, including electronic controls, fuel injection system, carburetor, the ignition system, catalytic converter, or any other system utilized in this vehicle to control emission if it is originally equipped. Also included may be hoses, connectors and other emission-related assemblies.
  • Page 151 The use of replacement parts not equivalent to the original parts may impair the effectiveness of your vehicle’s emission control system. If such a replacement part is used and an authorized dealer determines it is defective or causes a failure of a warranted part, your claim for repair to bring your vehicle into compliance with applicable standards may be denied.

  • Page 152: Exclusions And Limitations

    reasonably be required to keep receipts and failed parts in order to receive compensation. This Emission Control System Warranty is in addition to the standard Limited Warranty. EXCLUSIONS AND LIMITATIONS This warranty does not cover the following: • Failures or malfunctions of the emission control systems caused by abuse, alteration, accident, misuse, the use of leaded gasoline.
  • Page 153 items include but not limited to spark plugs, filters, coolant, lubricants, gaskets, hoses, and belts. • Replacements of parts and other services and adjustments for required maintenance. • Any vehicle equipped with an odometer or hour meter where the reading is altered so that actual mileage cannot be readily determined.

  • Page 154: Limited Liability

    causes beyond the control of the Distributor. • Failures not caused by a defect in material or workmanship. Use of the vehicle in any type of competitive racing or related events immediately and completely voids this and all other warranties. LIMITED LIABILITY The liability of the Distributor under this Emission Control System Warranty is limited solely to the remedying of defects in material workmanship by an authorized...
  • Page 155 or implied warranty or any other contract, negligence or other tort or otherwise. No express emission control system warranty is given by the Distributor except as specifically set forth herein. Any emission control system warranty implied by law, including any warranty of merchant ability or fitness for a particular purpose is limited to the express emission control system warranty terms stated in this warranty.
  • Page 156 contact 3500 South DuPont Highway in the City of Dover, County of Kent, DE 19901, 855-717-7416 or the California Air Resources Board, 9528 Telstar Avenue, El Monte, CA 91731 (for California registered vehicles only).
  • Page 157 Electrical schematic...

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