Leb Electronics STONE 180 Instructions, Maintenance, Installation And Warnings Manual

Underground 180 degree gate automation system

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Underground 180 Degree Gate Automation System. 
Instructions, maintenance, installation and warnings manual. 
 
 
 
 
 
 
 
Supplied by 
 
01226 370549 / 01405 785656 
 

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Summary of Contents for Leb Electronics STONE 180

  • Page 1     Underground 180 Degree Gate Automation System.  Instructions, maintenance, installation and warnings manual.                Supplied by    01226 370549 / 01405 785656   ...
  • Page 2 ENGLISH Warnings Please read these instructions carefully before installing the device as they contain important information concerning safety, installation, use and maintenance. - This manual is intended but for qualified technical staff and not for end user. It is a task of the installer to inform afterwards user on the use of the automatism and on possible dangers could come from it, as well as on the need of a periodical maintenance.
  • Page 3: Technical Characteristics

    ENGLISH TECHNICAL CHARACTERISTICS TECHNICAL DATA STONE 180 STONE 24 Power supply 230 Vac - 50 Hz 24 Vdc Nominal current 1,2 A 5,2 A Electric power 1/3 HP 90 W Maximum gate weight 350 Kg 250 Kg Maximum gate length...
  • Page 4: Installation

    ENGLISH INSTALLATION Preliminary checks Before installing STONE check the following points: - Make sure that the device operates within its limits of employment described in the technical characteristics table. - Make sure that the gate structure is sturdy and that the wing moves without frictions or other impediments.
  • Page 5 ENGLISH Foundation box - Installation - Dig a hole as per the measurements shown in fig.2. Foresee an additional space for the pipes of water drainage and electric cables. - Place the foundation box inside the hole so that the pin welded to the box is aligned with the upper hinge of the gate (fig.3 and fig.4).
  • Page 6 ENGLISH Gearmotor - assembly instructions After positioning the foundation box, assemble all the other components: Fig.5 - Let to pass the motor's cable coming from the installation through the special cable gland Pg9, fitted on the motor's cover. - Connect the cable coming from the installation to the motor's cable piece by means of clamps (fig.5).
  • Page 7 ENGLISH Fig. 8 - Connect the chain stretcher group to the foundation box pivot (fig. 8). Fig. 9 - Insert the metal ball in the foundation box pivot (fig. 9). Fig. 10 - Put the traction arm on the foundation box pivot (fig.10).
  • Page 8 ITALIANO ENGLISH Limit switches set up Warning : for complete safety, the mechanical stops with rubber cap (floor stops) must be fitted in opening and closing of the gate in order to define the extreme points of the run. - Connect the cable coming from the installation to the Limit switches cable piece by means of heat shrinkable tubing (total insulation).
  • Page 9: Electric Connections

    Power supply cable - From the electric motor comes out four wires (230Vac - STONE 180 or two wires (24Vdc - STONE 24). - In the following table the data concerning the power supply cable, required for the connection to the control unit, are reported.
  • Page 10 ITALIANO ENGLISH STONE 180 STONE 24 Color Color Cable 4x1,5 mm Cable 2x1,5 mm Common Blue Positive motor Red or Green Motor OPEN Black Negative motor Black or Brown Motor CLOSE Brown Ground Yellow-Green Capacitor connection - In the gearmotor STONE180 connect the 12uF capacitor between the black wire (Open) and the brown wire (Close) of the electric engine.
  • Page 11: Maintenance

    ENGLISH Fig. 17 (Unblocking) MAINTENANCE Ordinary maintenance The owner should execute the following operations any time it is required: - Clean the area around the device. - Clean and lubricate the hinges of the gate. - Lubricate the unblocking group and the rotation pivot. - Remove possible rubbles from the box and make sure that the device has a good water drainage.
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  • Page 13 ITALIANO -12 -...
  • Page 14 TERMS AND LIMITS OF WARRANTY 1. The Electric Gate Shop gate kit is covered for 1 year, RTB. (Return to base) from the date of purchase. 2. Warranty covers all components against faults arising from faulty manufacture, materials, or factory workmanship. 3.
  • Page 15 Installer: (Name, address, telephone) UNAC GUIDE No. 2 FOR THE MOTORISATION OF HINGED GATES IN ACCORDANCE WITH MACHINERY DIRECTIVE 98/37/EEC AND THE APPLICABLE PARTS OF STANDARDS EN 13241-1, EN 12453, EN 12445 With this publication UNAC sets out to inform and assist installers in applying the specifications of the directives and of European standards concerning the safe use of motorised gates/doors.
  • Page 16 KEY TO THE MECHANICAL RISKS CAUSED BY MOVEMENT Impact Pursuant to the Machinery Directive: Crushing “Danger zones” refer to any zone within and/or around machinery in which an exposed person is subject to a risk to his or her health and safety. “Exposed person”...
  • Page 17 Type of risks Evaluation criteria and solutions to be adopted Ann. 1 (Tick the box corresponding to the solution adopted) 1.3.7 Mechanical risks caused by the movement of the gate (see references in Figure 1). 1.3.8 CAUTION – If the door/gate is used solely with hold-to-run controls (and meets the requirements of the standard EN 12453), the danger points listed below do not have to be protected.
  • Page 18 Type of risks considered Evaluation criteria and solutions to be adopted Ann. 1 (Tick the box corresponding to the solution adopted) [4] Impact and crushing in the area of opening (Figure 1, risk B). Observe the safety distances illustrated (in the most prominent part of the leaf). Motor Measure the forces of opening (by means of the special instrument required by the standard EN...
  • Page 19 Type of risks Evaluation criteria and solutions to be adopted Ann. 1 (Tick the box corresponding to the solution adopted) 1.3.7 Mechanical risks due to movement of the leaf. 1.3.8 [7] Dragging of the Check that there is a clearance > 25 mm, hands on the hinges side edge (Figure 1, risk D).
  • Page 20 Type of risks Evaluation criteria and solutions to be adopted Ann. 1 (Tick the box corresponding to the solution adopted) 1.2.5 [17] Consistency of Install the controls (e.g. key selector) so that the user is not in a danger controls zone, and check that the meaning of the controls has been understood by the user (for example the function selector).

This manual is also suitable for:

Stone 24

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