Desoutter CVI3 Function User Manual
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Desoutter CVI3 Function User Manual

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CVI3 Function
V 1.7.2.X
User manual
Model
Part number
CVI3 Function
6159326900
CVI3 Function eSTOP
6159326930
Part no 6159930320
Issue no 06
Date
02/2017
www.desouttertools.com

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Summary of Contents for Desoutter CVI3 Function

  • Page 1 Part no 6159930320 Issue no 06 Date 02/2017 CVI3 Function V 1.7.2.X User manual Model Part number CVI3 Function 6159326900 CVI3 Function eSTOP 6159326930 www.desouttertools.com...

  • Page 3: Table Of Contents

    TA BL E O F C O N TEN TS 1 - SAFETY INSTRUCTIONS ..... 7 5 - MONITORING ........13 1.1 - General instructions .......... 7 5.1 - Pset/Assembly Process selection ....13 5.1.1 - First selection ........13 1.2 - Personal safety..........
  • Page 4 8 - APPENDIX - I/O AND EVENTS ... 20 8.1 - Logical outputs ..........20 8.2 - Logical inputs ..........25 9 - APPENDIX - USER INFO CODES ..29 10 - APPENDIX - CONNECTIONS ... 37 10.1 - Tool connector ..........37 10.2 - RS232 - SubD 9pt .........
  • Page 5 Table of contents_02/2017 - 5 -...

  • Page 6: Safety Instructions

    • If in doubt, return the tool to a Desoutter-authorized service centre. Contact your Desoutter representative for support. • Disconnect from power supply and wait 10 minutes before starting service operations.

  • Page 7: Bottom Panel

    The controller should be installed in such a way that it should be easily switched off. When the controller is powered on, the Desoutter logo is displayed and the LEDs are blinking. • Wait for a few seconds while the firmware is being initialized.

  • Page 8: Tree View

    3 - TREE VIEW The controller is waiting for the selection of a Pset or Assembly Process. The tool is locked. - to display the last result. - to select the next Assembly Process and/or Pset. - to display the results. - to display the user info codes.

  • Page 9: Controller Settings

    4 - CONTROLLER SETTINGS • Use CVI CONFIG software to create Psets and • Select the tool ID (position of Assembly Processes. the tool in the workgroup). The monitoring screen will be as follows: 4.1 - Using icons and keyboards to quit without changing When changing from "Secondary"...

  • Page 10: Ping

    • Validate "Customized protocol status" events are available. • Refer to "Appendix - CVI3 I/O and events" to get more information. • For further information, contact your Desoutter representative for support. 4.5 - Fieldbus 4.7 - Date & time • For more information about how to setup Fieldbus,...

  • Page 11: Beep

    4.8 - Beep 4.10 - Input/Output (reading only) This part shows the status of the physical I/O of the controller. If enabled, this function enables a "Beep" sound each time a button is pressed. The beep is disabled. The beep is enabled. 4.9 - Zoom in Control mode The "Zoom"...

  • Page 12: Access Manager

    5.1.1 - First selection To activate the access manager on the controller, you need to have a USB stick with the right profile (configured with the Desoutter CVIKEY software). Upon delivery, the controller is • If not, contact your CVIKEY manager for support.

  • Page 13: Report Details

    5.3 - Report details 5.4 - Monitoring symbols Monitorings OK Torque Time - Result number Overall time - Report status - Date Current - Time Torque rate Angle - Pset number Overall angle Second part angle 1 - Step number Second part angle 2 - Stop source to display the...

  • Page 14: Results

    6.3 - Display of run reverse results 6 - RESULTS This icon indicates a run reverse operation. 6.1 - Display of the last result 6.2 - Display of other results • Press one of these keys to select another result. •...

  • Page 15: Maintenance

    7.1.4 - USB key - Save results 7 - MAINTENANCE • Plug any USB key into the front panel port. 7.1 - Controller 7.1.1 - USB key - Firmware upgrade • Plug the USB key into the front panel port. •...

  • Page 16: Cvilogix

    Mandatory • Use the "Eject" command to unplug the ePOD from the controller. • Contact your local Desoutter representative for more information. 7.1.7 - Memory • Select which type of information to erase from the controller memory:...

  • Page 17: Epod

    7.2 - ePOD • Plug in the ePOD into the controller. • For more information about installing the ePOD, refer to the installation manual" part no. 6159931050 at http://resource-center. desouttertools.com. • Unplug the ePOD. 7.2.1 - Backup/Restore 7.2.3 - Repair •...

  • Page 18: User Information

    7.3 - User information 7.4 - Firmware version This information is useful to exchange information with to display the description. Desoutter Servicing. • Refer to chapter "7.1.1 - USB key - Firmware upgrade" to update the controller. to display the next code.

  • Page 19: Appendix - I/O And Events

    APPENDIX - I/O AND EVENTS 1 - LOGICAL OUTPUTS Name Description Raising condition Falling condition General status Ready The system is free of any internal issue that could prevent it No error in controller - Quick stop activated from being fully operative. nor in tool - Error coming from Communication between controller and tool is OK.
  • Page 20 Name Description Raising condition Falling condition Tool main start Reflects the raw state of tool main course start trigger, Trigger is pushed. Trigger is released trigger independently from the Tightening Unit state. Tool push start Reflects the raw state of tool push start or front start trigger, Trigger is pushed.
  • Page 21 Name Description Raising condition Falling condition Pset status Pset selected Echoes the binary "Pset select bit 0 to 7" input if the New Pset selected New Pset selected bits (0..7) corresponding Pset exists, echoes 0 if the Pset does not exist or there is no Pset selected.
  • Page 22 Name Description Raising condition Falling condition Yellow report This output reflects the state of the controller yellow light. Controller yellow light New fastening on tightening is on operation starts controller Green report This output reflects the state of the controller green light. Controller green light New fastening on tightening...
  • Page 23 Name Description Raising condition Falling condition Batch running A batch process is underway. A batch operation is Batch is finished or The output is set to 1 before the first tightening operation. enabled reset input Batch finished Indicates when the batch count equals the batch size and the Batch is finished.

  • Page 24: Logical Inputs

    2 - LOGICAL INPUTS Name Description Status General commands Start stop Tightening Initiates a fastening cycle if: State on state - the "Spindle validation forward" is active and required by the Tightening Unit, - a Pset is selected. A rising edge must be detected to initiate a tightening, that is the change in the state of the tool from off to on as the trigger is released, then pressed again must be detected.
  • Page 25 Name Description Status Enable access Enable/disable access manager State manager Lock display Lock/unlock the controller display. State Restart Controller Reboots the controller. Rising edge Everything must be done by the software before using this input Reset identifiers Erases all ongoing accepted identifiers fields from CVI3/tool memory in order to guarantee Rising edge a correct traceability Tools commands...
  • Page 26 Name Description Status Assembly Process commands Assembly Process Used to select an Assembly Process. Rising edge selection bit (0-7) These inputs must be in the desired state BEFORE the activation of the assembly process start input. Abort assembly The "Abort assembly process" input stops the Assembly Process being processed. Rising edge process (tightening The Assembly Process is finished.
  • Page 27 Appendix - I/O and events_02/2017 - 27 -...

  • Page 28: Appendix - User Info Codes

    Span fail. 1- Span value from torque sensor is outside bounds. 2 -Try once again to start the tool with no mechanical constraints. If the problem occurs again, contact your Desoutter representative for support Info Offset fail. 1- Offset value from torque sensor is outside bounds.
  • Page 29 1- 2 ExBC are configured with the same network settings 2- Verify communication ports and IP addresses Info Cable id invalid param 1- Invalid tool cable parameter, check that the tool cable is Desoutter certified 2- Contact your Desoutter representative for support Info...
  • Page 30 2- Select a Pset before start order Info Drive comm. error 1- Error detected in drive communication 2- Restart the controller 3- If the problem occurs again, contact your Desoutter representative for support Info Reset input active 1- "Reset" input is active 2- The Tightening Unit will unlock when input switchs to inactive state.
  • Page 31 Save param. failed 1- An error occurred during backup, data were not saved. 2- Check the available space on your key, delete files and try again. 3- If the problem persists, contact the Desoutter support team. Info Wrong USB port...
  • Page 32 Desoutter representative for support. Error Bad tool ground 1- Phase-phase or phase to ground shortcircuit. 2- Disconnect the tool. Contact your Desoutter representative for support. Error Tq. power default 1- The torque sensor is not corrrectly supplied 2- The tool needs maintenance. If the problem occurs again, contact your Desoutter representative for support.
  • Page 33 Error Motor stalled 1- Motor stalled (could be missing phase, wrong motortune or power electronics failure) 2- Try once again, if the problem occurs again, contact your Desoutter representative for support. Error Drive err. 1- Software failure 2- Restart the controller.
  • Page 34 Type of Code Description Resolution procedure code Error ToolsNet FIFO full 1- The ToolsNet result FIFO is full, the CVINet connection has been lost 2- Check the CVI3 Ethernet cable 3- Check CVI3 Ethernet configuration 4- Check if ToolsNet is running correctly Error XML not authorized 1- The selected XML protocol is not authorized (check the ePOD...
  • Page 35 Appendix - User info codes_02/2017 - 35 -...

  • Page 36: Appendix - Connections

    APPENDIX - CONNECTIONS 1 - TOOL CONNECTOR Legend A Connector 12 pts Male B Connector 12 pts Female a Ground shielded cable b WARNING : Shielded insulate Twisted pairs: 2x0.25 mm² 0.25mm²/120Ω at 10 MHz 65 Ω 0.25mm²/120Ω Cable Color +15V 0.35mm²...

  • Page 37: Digital Inputs (0 - 24V)

    3 - DIGITAL INPUTS (0 – 24V) Example of connections: Possibility to connect a 24V external supply in parallel of the 24V delivered by the controller: AGND +24V controller +24V Controller 0VE controller Quick Stop Channel 1 Quick Stop Channel 2 Input 1 Common 1 Input 2...

  • Page 38: Tightening Flow Chart And Timing Chart

    5 - Tightening flow chart and timing chart Input/Output defined by default can be used to control tightening operation from a PLC or other electronic device. Here is an example of standard exchange between a CVI3 controller and a PLC. 5.1 - Tightening operation through IO flow-chart Start Ready = 1 ?
  • Page 39 5.2 - Tightening operation through IO timing chart READY (O) PSET SELECT BIT 0 (I) PSET SELECT BIT 1 (I) PSET SELECT BIT 2 (I) PSET SELECTED BIT 0 (O) PSET SELECTED BIT 1 (O) PSET SELECTED BIT 2 (O) SPINDLE VALIDATION (I) START/STOP TIGHTENINGON STATE (I) TIGHTENING RUNNING (O)

  • Page 40: Synchronizing Single-Channel Controllers

    6 - SYNCHRONIZING SINGLE-CHANNEL CONTROLLERS It is necessary to wire a diode 1N4148 in serial with each synchro out signal. Controller 1 Controller 2 Controller 3 Input Output Input Output Input Output +24V +24V +24V +24V +24V +24V Stop 1 Stop 1 COM1 Stop 1...

  • Page 41: Ebus (For Accessories)

    8 - eBUS (for accessories) +24V GND-EXT AGND +24V-EXT 9 - WORKGROUP Workgroup network Customer network PRIMARY CONTROLLER SECONDARY CONTROLLERS min. 5 mm ePOD3 Use «Eject» command before disconnecting the ePOD. tool no. 1 tool no. 2 tool no. 3 tool no.

  • Page 42: Appendix - Epod

    APPENDIX - ePOD The ePOD unlocks a specified level of functionality and acts as a back-up unit for the configuration of the CVI3 controllers. It also increases the number of results, curves and logs in the controller. There are different models of ePOD and specific ePOD designed for some specific protocols. Model ePOD1 ePOD2...
  • Page 44 More Than Productivity www.desouttertools.com © Copyright 2017...

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