CVIR II controllers are equipped of the following communication facilities: 2.2 - Controllers ● 1 Ethernet ports for CVIPC or network CVIR II range is composed of 2 models, 2 hardware communication. models: ● 1 RS232 port to connect barcode readers or ●...
ECLA11 CVIPC 2000 can be installed on standard PCs running Windows 2000, XP, Vista or 7 and communicates with ECD5 CVIR II controller via ethernet TCP/IP or RS232 port. ECA15 The real time monitoring functions include access to ECS06 Cpk, operator monitor, etc.
6159933910 CVIR II Issue no: 04 CVI Net Viewer ● Display results: by machine, by spindle, by date, by n° VIN, by min torque and max torque, by min angle and max angle, by spindle report (All/OK/NOK), min slope and max slope. 2.8 - pC software evaluation version It is possible to download an evaluation version from the following web site: http://cadfiles.desouttertools.com To access to last software up-date, select "Software"...
110 and 230VAC. ● Frequency: 50 / 60 Hz. ● Average power CVIR II: 0.5 kW. ● Average power CVIR II H4: 0.65 kW. ● Peak power CVIR II: 1kW (tool cable 5m). 1.5kW (tool cable 35m).
6159933910 CVIR II Issue no: 04 3.4 - Front panel 3.5 - Bottom panel Legend 1 Rs232 port, subD 9 points: pC connection, bar code Legend or printer 1 Min, OK, Max Leds for the display of tightening report - pC cable ref.: 6159170470 2 Display - printer cable ref.: 6159170110 3 escape key to exit a screen without change 2 ethernet port 4 Validate key to exit a screen and save all changes 3 8 inputs / 8 Outputs connector for pLC or indicator box 5 enter key or socket tray connection, it includes the stOp signal - for an alphanumeric value 4 ON / OFF switch, over current protection and ground - to validate a change fault protection ...
6159933910 CVIR II Issue no: 04 4 - INItIAL stARt up 4.1.3 - wall mounting fixation Ø6.5 4.1 - Installation Before switching on, make sure that the controller is installed in accordance with the installation and safety instructions mentioned in this manual, see "safety Ø13 instructions", page 5. 4.1.1 - stOp signal Check that the "STOP" signal is correctly connected to the Input connector of the controller. The STOP can be connected either to the PLC, or to a push-button close to the tightening station.
If everything is OK, the control screen is displayed by the CVIR II. If a problem occurs when the controller is switched on, the screen displays: NOT READY. Press to display a second screen which provides more details about the cause of the problem.
6159933910 CVIR II Issue no: 04 4.2.4 - Contrast adjustment 4.2.5 - Access code The access code is used to protect the controller against any keying error. At the time of delivery, no code is programmed; the icon is displayed on the screen. Enter the new code. Press to adjust the contrast and validate.
6159933910 CVIR II Issue no: 04 4.2.6 - Activation code ● Press to write (1). ● Press to validate. ● Press to position the cursor under the next character (2). Lock access by entering your code again. The padlock icon will lock meaning that writing is prohibited. If an access code has been programmed and the operator wants to change the data stored, it is necessary to enter the code each time the...
6159933910 CVIR II Issue no: 04 4.2.7 - Control screens screen No. 1 Legend 1 Counter 2 status of the NcyOK counter 3 tightening results 4 Detailed tightening report 5 Min. torque 6 Max. torque Screen No. 1 displays the tightening results of the last run cycle (3), the detailed tightening report (4) and the status of the NcyOK counter (2).
6159933910 CVIR II Issue no: 04 5 - pROgRAMMINg 5.2 - LeARNINg menu This is a very simple and fast way and to program a 5.1 - CyCLes and pARAMeteRs menu cycle for non expert people. The CYCLES menu allows you to: The controller adapts automatically speeds and all other parameters by analyzing the joint. Action Menu Nevertheless if you are not completely satisfied it is...
6159933910 CVIR II Issue no: 04 5.3 - CyCLes menu 5.3.1 - Introduction The CYCLES menu allows you to change or create the programming of the cycles. A tightening cycle consists of a sequence of phases run consecutively. Each phase is defined by main parameters and tightening instructions according to the selected type of tightening and motor settings.
6159933910 CVIR II Issue no: 04 5.3.2 - selecting the cycle 5.3.3 - Cycle general parameters Legend 1 Action on NOK 2 Comment of 40 characters max. 3 parameters cycle 4 List of the phases 5.3.3.1 - programming the action on NOK for each cycle Associated with the cycle, this menu allows you to detect anomalies at various stages of the tightening cycle. As soon as a reject report is emitted by a phase (Approach, Final speed phase, Run Reverse, Prevailing torque) one of the 3 following actions can be performed.
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6159933910 CVIR II Issue no: 04 Select the relevant action: 5.3.3.2 - programming cycle parameters for each cycle parameter Comment unused The option is disabled. stop cycle As soon as one of the torque or angle parameters is out of tolerances at the end of one of the phases, the cycle stops at the end of this phase.
6159933910 CVIR II Issue no: 04 5.3.4 - programming the phase 5.3.4.2 - Inserting a phase ● Create a blank before the phase before which you After selecting a cycle, the cursor will move to the line want to insert a new phase: where the various phases of the selected cycle are shown.
6159933910 CVIR II Issue no: 04 5.3.5 - programming the parameters 5.3.5.2 - Approach phase ● Using , position the cursor on the phase Approach phase is not available in ERPHT whose parameters you want to program. mode. ● Press to validate. It allows you to quickly approach the fastener without 5.3.5.1 - search sequence phase reaching the joint.
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6159933910 CVIR II Issue no: 04 5.3.5.3 - Run Down speed phase 5.3.5.4 - Final speed phase parameter Comment Max.time Maximum phase running time: 0.01 - 99 s. Int.time Time programmed between this phase and the next one: 0 - 20 s. target t Target torque: 0 Nm to maximum value of the spindle (screw approach torque).
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6159933910 CVIR II Issue no: 04 parameter Comment parameter Comment slp.max Max. torque rate: 0 - 999,999 Rrv.+Jump A run reverse phase is run according to the programmed time, then the cycle Nb.sampl Number of samples: 0 -32. proceeds to the indicated phase. thread Right / Left.
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6159933910 CVIR II Issue no: 04 parameter Comment parameter Comment B-away t Breakaway torque: starts the torque external stop Yes/No, the following conditions must control (strategies: torque or torque be met for the system to stop the + angle), must be higher than final current phase and shift to the next torque.
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6159933910 CVIR II Issue no: 04 5.3.5.9 - prevailling torque phase parameter Comment Prevailling torque phase is not available in ERPHT mode. Max.time Phase running time out: 0.01 - 99 s. Int.time Time programmed between this phase This phase allows you to monitor the load moment and the next one: 0 - 20 s.
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6159933910 CVIR II Issue no: 04 5.3.5.10 - synchro waiting phase 5.3.5.11 - Disengage phase This phase allows you to synchronize the phases of Disengage phase is only available in ERPHT several controllers. To synchronize several controllers, mode. you must program a waiting phase for each controller and use the Synchro signals (see "INPUT / OUTPUT This phase allows you to release stress in the tool after a configuration", page 33).
6 Cycle in progress / number of cycle OK in cycle 4 A sequence is a chain of cycles. The CVIR II can only comprise one sequence and this sequence can be made up to the maximum of 8 cycles. During the course of the sequence, when the active cycle is valid, the sequence advances. If not it stops on the cycle in progress.
6159933910 CVIR II Issue no: 04 5.5 - QuICK CyCLes menu This menu allows you to quickly program the cycles. By default, the quick cycles consist of a run down speed and final speed phase. The operator only programs the target torque and the maximum angle on the screen. It is the controller itself which calculates the speeds and all of the other default parameters.
6159933910 CVIR II Issue no: 04 5.6 - spINDLe menu 5.7 - stAtION menu This menu displays controller and tool identification and characteristics. 30 / 72 02/2014...
6159933910 CVIR II Issue no: 04 5.7.1 - stAtION – general parameters Legend 1 Normal mode 2 eRpht mode screen name By default Comment Name Possibility to associate a name to the station. Mode Normal Enter ERPHT tools – and Normal mode for all other tools. When programming a cycle, the machine mode is written into the cycle. ERPHT tools cannot be used in normal mode and normal tools cannot be used in ERPHT mode: the cycle would simply not start.
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6159933910 CVIR II Issue no: 04 screen name By default Comment Lock.NbCyOK Lock N cycles OK: when this function is enabled, the system locks the start cycle as soon as the number of cycles run with an accept report has reached the programmed number of cycles. A reset command must be sent to unlock the cycle start.
6159933910 CVIR II Issue no: 04 screen name By default Comment Main direction This option allows you to define behaviour when switching tool selector: ● “No main direction”: No change. Tool starts only if current selected cycle is allowed for current tool selector position. ●...
6159933910 CVIR II Issue no: 04 5.7.3 - INput menu Inputs Name Factory Comments config. Cycle 1 selection CyC1 Binary coding - weight 1, i.e. from 0 to 1. Cycle 2 selection CyC2 Binary coding - weight 2, i.e. from 0 to 3. Cycle 4 selection CyC4 Binary coding - weight 4, i.e. from 0 to 7. Cycle 8 selection CyC8 Binary coding - weight 8, i.e.
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This signal resets tightening report for last cycle in running sequence. Reset Cycle RstCy Running sequence is not aborted. 5.7.3.1 - pLC output, CVIR II input wiring Two configurations are available. ● The CVIR II 24V is used as the Common of a PLC relay board. +24V 5.6kΩ 2.7kΩ Legend 1 ...
6159933910 CVIR II Issue no: 04 5.7.4 - Output menu Outputs Name Factory Comments config. Cycle 1 CyC1 Binary coding -weight 1. The cycle acknowledgement is sent back only if it corresponds to a programmed cycle; otherwise it is at "0". acknowledgement Cycle 2 CyC2 Binary coding -weight 2. The cycle acknowledgement is sent back only if it corresponds to a programmed cycle;...
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Otherwise it is at “0” 5.7.4.1 - CVIR II output, pLC input wiring Below are shown the two wiring configurations available for the relayed outputs of the CVIR II. ● The PLC 24V is connected to the CVIR II output common. The PLC input do not receive external 24V. +24V Legend 1 ...
6159933910 CVIR II Issue no: 04 5.7.5 - ReVeRse menu Legend 1 Normal mode 2 eRpht mode screen name By default Comments Rv speed This speed is used at each run reverse command by the operator (the run reverse speeds used during the cycle may be programmed in the run reverse phases or in the actions on NOK per cycle).
6159933910 CVIR II Issue no: 04 5.8 - peRIpheRALs menu 5.8.2 - etheRNet CONFIguRAtION menu parameter Comment Ip Address IP address of the controller in the network. Mask In case of integrating the controller in an existing network, please contact your administrator to get the correct mask. gateway To be set when the network uses “Gateway”.
5.8.5 - etheRNet sOCKet 3 menu The ethernet socket 3 is used for the following functions: ● Open Protocol (this choice needs to get a license). ● Desoutter Protocol (this choice needs to get a license). 5.8.6 - pLC menu To get the functionalities it is necessary to insert an optional field bus module.
6159933910 CVIR II Issue no: 04 5.8.6.2 - profinet IO module 5.8.6.4 - DeviceNet module parameter Comment parameter Comment Ip Address IP address of the controller in the slave # Slave number of the controller in the PLC network (must differ from PLC network Ethernet address see "ETHERNET CONFIGURATION menu", page 39). 5.8.7 - RepORt Output menu Mask In case of integrating the controller in...
6159933910 CVIR II Issue no: 04 5.8.8 - BAR CODe menu 5.8.9 - CVINet menu The bar code reader allows you to automatically select one of the cycles previously programmed in the controller. To enable the barcode reader, you need to do the following: ● Declare the source of selection of the cycles as being the bar code.
6159933910 CVIR II Issue no: 04 5.8.10 - tOOLsNet menu parameter Comment system type Type of system for ToolsNet server (3 is the default: OP Undefined controller) system Identification of the system in the controller network (group of stations) number station Identification of the station in the controller network (individual station) number FIFO blocking When the result memory to be...
6159933910 CVIR II Issue no: 04 5.9 - CONtROLLeR menu parameter Comments Comment Possibility to add a comment up to 15 characters to identify the controller. Possibility to add a comment or figures up to 3 characters to identify the fastener. ergo-stop Activates or not the ergo-stop function at the end of the tightening operation. This reduces the reaction shocks at the end of the tightening and is recommended for portable tools.
6159933910 CVIR II Issue no: 04 5.10 - CuRVes menu parameter Comments Durat Recording time. thresh Threshold = 0 : the curve is displayed back from motor stop for the recording time Threshold > 0 : the curve is displayed back from the defined torque threshold and for the recording time.
6159933910 CVIR II Issue no: 04 6 - MAINteNANCe 6.1.1.1 - stARt spINDLe menu This section helps the maintenance operator to: ● Check that the controller + tool assembly operates correctly. ● Know the number of cycles run. ● Tune the system manually or automatically. ● Adjust the contrast of the display, update controller date, select the language and program an access code.
6159933910 CVIR II Issue no: 04 6.1.3 - COuNteRs menu 6.1.1.3 - LeDs test menu This menu allows for testing the LEDs located on the front side of the CVIR II and for testing the LEDs and the FAN on the tool. 6.1.2 - ChANNeL test menu Legend 1 Controller counter 2 spindle counter 3 ...
If the measuring unit is not correctly connected or programmed, an error message [Wait. for conn] is displayed on the screen. Follow the instructions displayed on the CVIR II screen. 10 tests can be run and they are performed at various increasing speeds.
AtteNtION this procedure requires that the controller For full certified calibration, to cover your quality systems be disassembled and handled by certified needs please consult your local Desoutter Customer technicians. Service Center that are fully prepared to support you, It also means that they should not be either at your site or in one of our workshops.
Designation plans are tailored to your needs. They reduce spare part inventory, lower administration costs and provide 6159190265 CPU board CVIR II (+ screw) budget predictability. Full service plans are available 6159235265 Display for single facilities or for multiple plants, whether in a single country, region or around the world.
Red e Black 7.2 - synchronizing several controllers To synchronize several CVIR II controllers: ● Allocate the “Synchro In” and the “Synchro Out” signals to unused inputs and outputs. ● Connect the controller Synchro signals and program a “Synchr. Waiting Phase” for each controller.
6159933910 CVIR II Issue no: 04 7.3 - tool cables 7.3.1 - eC / eRcable Legend A 12 point contact pin (Controller side) B 12 point contact socket (eC/eR side) Phase 2 Phase 2 Phase 1 Phase 1 a white b Red Phase 3 Phase 3 c Blue Ground Ground d green / yellow e white / purple Ground ON Ground ON f ...
6159933910 CVIR II Issue no: 04 8 - pRINtINg FORMAt FOR 8.2 - pC3 format tIghteNINg ResuLts Char Designation number 8.1 - pC2 format char. A (frame type) Char station number (1 to 250) Designation number port number (1 to 32) char. <CR> configuration (A to O correspond to configurations 1 to 15) range or cycle number Z (system identifier) fastener number...
6159933910 CVIR II Issue no: 04 8.3 - pC4 format 8.3.2.1 - Report code (See "Report codes", page 64). 8.3.1 - title The codes emitted on letters are used for digital report outputs or printouts. Char number Designation (*) All these codes correspond to specific displays. XXXX Rdg N° The table below shows the corresponding codes displayed.
6159933910 CVIR II Issue no: 04 8.4 - pC5-A format 8.5 - pC5-B format 8.4.1 - Report per spindle: torque rate, torque, 8.5.1 - Report per spindle: torque, angle, torque angle rate Char Designation Char Designation start of frame character start of frame character report (in hexadecimal notation) report (in hexadecimal notation) TT torque report (*) AA angle report (*) AA angle report (*) TT torque report (*) TR torque rate report(*) where TR, AA or TT =01 if low report...
6159933910 CVIR II Issue no: 04 8.5.2 - Available parameters programmed for 1 8.5.3 - Results of spindle 1 spindle (x times the number of spindles) (x times the number of spindles) Char Designation Char Designation spindle number in BCD spindle number minimum torque in 1/10th of Nm (ASCII notation) applied torque (ASCII notation) e.g.: 90.0 Nm e.g.:100.1 Nm 30 30 39 30 30 30 31 30 30 31 target torque in 1/10th of Nm angle (ASCII notation)
6159933910 CVIR II Issue no: 04 9 - tIghteNINg stRAtegy guIDe 9.2 - torque control and angle monitoring Torque control strategy coupled with a torque and angle 9.1 - torque control monitoring is adapted for most assemblies. Torque control strategy is the most common use. It offers: It offers the insurance that the torque has really been ●...
CVIR II Issue no: 04 9.3 - Angle control and torque monitoring 9.4 - prevailing torque control For CVIR II this strategy allows to rotate by N degrees a This phase allows you to check the residual torque bolt over the angle threshold. (prevailing torque) that results, for instance from the thread formed with tapping screws.
6159933910 CVIR II Issue no: 04 9.5 - yield point controlled tightening The principle of the yield point controlled tightening is based on the fact that the torque rate (ΔC / Δα) remains constant as long as the tension stresses applied to the screw are lower than the yield point and then decrease beyond that point.
6159933910 CVIR II Issue no: 04 9.6 - Loosening - torque control and angle 9.8 - seating detection monitoring Seating detection is used to tighten fastener until head arrives at surface independent on the torque needed Loosening with torque control is used when you want to with high speed. maintain small constraints in the assembly. On this point we can reduce speed and apply a final The untightening operation is not complete.
6159933910 CVIR II Issue no: 04 9.8.2 - secondary phase : post seat This phase allows adding either an extra torque and/or an extra angle after the main phase "Seating detection". The angle stop has a higher priority than the torque stop. This phase differs from Angle +Torque and Torque + Angle by saving the torque value while the previous phase is ending.
6159933910 CVIR II Issue no: 04 10.3 - timing chart when using a crowfoot tool Start cycle Cycle in progress Screwdriver status Report Reset Nutrunner LEDs Display result Controller LEDs NCYOK A : Tightening (n) B : Indexing (n) C : Tightening (n+1) D : Accept / Reject E : Blinking Accept or Reject F : Accept or Reject G : Torque &...
6159933910 CVIR II Issue no: 04 11 - tROuBLe shOOtINg heLp 11.1 - warning Choose one of these 2 methods to look for information in this document: ● Locate the error message(s) displayed on the screen of the controller among the messages listed in the document. A detailed explanation helps you understand the message(s).
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List of errors preventing the CVIR II from being ready: ● Over-current: Maximum servo drive current is reached. ● Differential: Earth ground connection opened (the CVIR II does not check earth linkage). This error is often due to a cable problem.
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Tool memory parameters are wrong. programming tool version The tool memory parameter version is not compatible with the CVIR II software version. tool link Tool memory parameter reading is impossible. Current The connected tool is not compatible with the CVIR II model transducer ...
6159933910 CVIR II Issue no: 04 text Comments ToolsNet FIFO is full. The cycle can not start because the Locking on when FIFO is full option is validated and there is no free memory space left in the FIFO. Problem with the Ethernet connection or configuration may be the cause. 11.3 - Operating problems due to ...
6159933910 CVIR II Issue no: 04 symptoms possible causes N° Check The angle displayed by the The gear ratio coefficient of the tool X1 This coefficient should be equal to 1, except controller is different from has been updated by mistake. in the case of additional reduction gears. the actual angle.
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6159933910 CVIR II Issue no: 04 symptoms possible causes N° Check The tool does not start, Motor failure. 19 Please contact your local customer center. but the tightening cycle is performed. Tightening report: "Scy" (if the operator releases the trigger before the end of the time delay).
6159933910 CVIR II Issue no: 04 12 - gLOssARy Acceleration rate This is the time expressed in seconds for the tool to switch from the initial speed (the speed during the previous phase) to the speed requested in the next phase. The acceleration rate characterizes the acceleration or deceleration of the tool. Angle reset This is the action for resetting the angle value.
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6159933910 CVIR II Issue no: 04 safety angle This is a torque value which causes the tool to stop when the said value is reached whereas all the other stop conditions have failed. This applies to the strategies where the stop magnitude is different from the torque. The safety torque allows you to protect the tool or the joint in the event of a fault.