Desoutter Industrial Tools AXON DRIVE Product Instructions
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Desoutter Industrial Tools AXON DRIVE Product Instructions

Desoutter Industrial Tools AXON DRIVE Product Instructions

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Model
AXON DRIVE
AXON MODULE
Download the latest version of this document at
http://www.desouttertools.com/info/6159990870_EN
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
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AXON DRIVE Range
Product Instructions
Part number
6159327800
6159327830
WARNING
Printed Matter No. 6159990870_EN
Issue No.
02
Date
11/2024
Page
1 / 84

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  • Page 1 Printed Matter No. 6159990870_EN Issue No. Date 11/2024 Page 1 / 84 AXON DRIVE Range Product Instructions Model Part number AXON DRIVE 6159327800 AXON MODULE 6159327830 Download the latest version of this document at http://www.desouttertools.com/info/6159990870_EN WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury.

  • Page 2: Table Of Contents

    Table of Contents Product Information .......................... 4 General Information......................... 4 About this manual ........................ 4 Warranty.......................... 4 Website .......................... 4 Information about spare parts .................... 4 CAD files .......................... 4 Description ............................ 5 About AXON DRIVE System.................... 5 Quick Start............................ 9 List of compatible tightening tools .................. 9 Optional Fieldbus Module .................... 10 Technical data .......................... 10 Environment restrictions..................... 10 Line protection........................ 10...
  • Page 3 Troubleshooting .......................... 69 Using an Existing AXON MODULE Into Another AXON ............... 69 Monitoring the System by Using the User Information .............. 69 Information to Send to Desoutter support .................. 70 List of user infos .......................... 71 List of user infos related to the system................ 71 List of user infos related to the tools .................. 81...

  • Page 4: Product Information

    This manual describes how to install and upgrade AXON drive system. Desoutter should not be held responsible for any injury, accident or damage which may be the consequence of an in- correct installation, modification or start-up, or a use out of the intended use of Desoutter products, by the customer or a third party.

  • Page 5: Description

    Product Information Description About AXON DRIVE System AXON DRIVE is a powerful and modular system that can be adjusted to any needs and able to manage corded tools. Front Panel AXON MODULE Bottom Panel Front Panel AXON DRIVE Reporting LED Power LED Power ON/OFF AXON Status Cover...
  • Page 6 Product Information 1) There are 3 LED Status and all the LEDs blink during start up. • Orange LED: It remains steady when reports are ok and blinks when the Pset values are not correct. • Green LED: It remains steady when reports are ok. •...

  • Page 7: Bottom Panel

    Product Information Bottom Panel USB-C Socket Ethernet Sockets Fieldbus Port M8 Connector Tool Connector Power Socket Circuit Breaker USB-A Socket 1) USB-C socket is designed to connect appliances compatible with USB-C type connection. 2) Ethernet socket is provided to connect the ethernet cables. 3) Fieldbus port is provided to install the fieldbus module which shares the data between the PLC and the system.
  • Page 8 Product Information Dimensions L (mm) L (inch) 11.93 W (mm) 103.2 W (inch) 4.06 H (mm) H (inch) 12.72 8 / 84 6159990870 / v.02...

  • Page 9: Quick Start

    Quick Start The following sections describe how to install your AXON DRIVE. List of compatible tightening tools Most of Desoutter electric tools can be connected to the AXON DRIVE system. • Handheld tools: • Angle head range EAD, ERSA*. • Inline range EID, EIDS, ERS*.

  • Page 10: Optional Fieldbus Module

    Product Information Optional Fieldbus Module Fieldbus Module (to be ordered separately) Modules Part Number Profibus module 6159275950 ProfiNet module (1 port) 6159275960 ProfiNet module M40 (2 ports) 6159275970 ProfiNet IRT M40 module (2 ports) 6159275070 DeviceNet module 6159275599 CC-Link module 6159275598 EtherNet IP module M30 6159275940...

  • Page 11: Power Supply

    Product Information Figure 1 - Curve C and D WARNING Risk of Damage Do not replace the circuit breaker by a model of higher value and by a short-circuit. Voltage 220-240 V Max. current 16 A Curve Differential sensitivity 30 mA GFI type Power Supply Overvoltage equipment category II...

  • Page 12: Installation

    Installation Installation Installation Requirements Checking the line voltage Before connecting the AXON DRIVE to the main supply, check that the line voltage is appropriate. Line voltage (V) 220-240 V~ The symbol ~ means "alternating current". Earthing the AXON DRIVE The AXON DRIVE must be plugged into an outlet properly installed and grounded in accordance with all relevant codes and ordinances.

  • Page 13: Initial Configuration

    Installation Install the AXON DRIVE with bolts and washers on mounting rack or wall. Refer to Installing Single Drive [Page 12]. While installing the multiple AXON DRIVEs on the aluminum profile, the minimum distance to be kept is 3 mm. This distance is recommended to facilitate the air flow and heat transfer. Refer to Safety Information document 6159990890 to get details on how to attach the controller and list of suit- able accessories.
  • Page 14 Installation Connecting the Computer with Ethernet Cable Connect the computer (1) to the AXON DRIVE (2) with the connector (3) to the ethernet socket. Changing the IP address Open Network and Sharing center to change the IP address. 14 / 84 6159990870 / v.02...
  • Page 15 Installation Change the IP address compatible with the tightening product. By default AXON IP address is : 192.168.5.112. Subnet mask : 255.255.255.0 Example, configure computer IP address with the following IP address : 192.168.5.112 Change the subnet mask compatible with the tightening product. By default AXON Subnet mask : 255.255.255.0.
  • Page 16 Installation Connecting the M8 Connector Refer to the tool user manual to select the suitable tool cable and verify compatibility with AXON DRIVE. Remove the M8 connector dust cap from the AXON DRIVE. Plug the connector cable socket (2) to the M8 connector (1). Make sure the cable is connected to the e-stop button.
  • Page 17 Installation Connecting to the Power Cord 1. Install the socket (2) to the power socket (1) of the AXON DRIVE and plug (3) to the mains. 2. Lock the power cord connector with the manual lock. The lock holds the power cord and does not allow to loose or fall down. Use only one of the power cords.

  • Page 18: Powering On / Off

    Installation Powering On / Off Powering on the AXON DRIVE Place the circuit breaker in the ON position. This will turn on the AXON DRIVE. Report LEDs are blinking during the powering on of the AXON DRIVE. The system is ready to operate once the status LED remains still and all report LEDs are turned off.

  • Page 19: Operation

    Operation Operation Configuration Instructions Creating a Tightening Unit with AXON Before starting, check that the module contains enough UVs for the planned configuration. If not, go to the chapter Adding a Feature [Page 52] Press "+" button to add a tightening unit Enter the following information: •...
  • Page 20 Operation Activate the Tightening unit: • Activate with UV • Activate in demo mode (90 days demo) • Skip activation (Tightening unit not active) Connect the tool to AXON to read its characteristics Adjust the Pset settings according to the tool characteristics •...

  • Page 21: Creating A Tightening Unit With Cvi Config

    Operation To validate the settings, press the icon: A Tightening unit and a Pset have now been created. Refer to Selecting Another Pset or Assembly Process [Page 41] to select the created Pset. Creating a Tightening Unit with CVI Config Before starting, check that the module contains enough UVs for the planned configuration. If not, go to the chapter Adding a Feature [Page 52].
  • Page 22 Operation Configure the IP address (by default IP address is : 192.168.5.212). If USB cable is used to communicate with AXON, then select USB service port configuration. Otherwise, keep Ethernet 1 to use the ethernet cable to communicate with AXON. In the AXON DRIVE panel, click on update button.

  • Page 23: Setting Up Display Parameters

    Operation If available number of UVs are enough to create a tightening unit, select the tightening unit and click Activate. Relevant Information 2 Connecting the Computer with Ethernet Cable [14] 2 Connecting the Computer with USB Cable [15] Setting up display parameters Select the main menu: Then select: System >...

  • Page 24: Setting Up Language

    Operation The following settings can be modified: • System Description • Torque / Speed units • Keypad beep • Back light auto off & timeout To validate the settings, press the icon: Setting up language Select the main menu: Then select: System > User interface > Language 24 / 84 6159990870 / v.02...

  • Page 25: Setting Up Date & Time

    Operation The following languages are available: • English • French • Spanish • German • Swedish • Italian • Japanese • Chinese • Polish • Russian • Portuguese • Dutch • Portuguese (Brazil) • Korean • Czech • Magyar • Romanian •...
  • Page 26 Operation Select the source for the Date synchronisation: • None • CVI Config • CVI Net • Fieldbus • Ethernet protocol • Server NTP • Other CVI system • ToolsNet To validate the settings, press the icon: 26 / 84 6159990870 / v.02...

  • Page 27: Setting Up Network Configuration

    Setting up network configuration Select the main menu: Then select: Configuration > System > Peripherals > Networks Default AXON Ethernet configuration is: Item Desoutter default parameter Configuration 1 network (network name: Ethernet 1) IP address (Ethernet 1) 192.168.5.212 Subnet mask 255.255.255.0...

  • Page 28: Setting Up A Simple Pset

    Operation Enable / disable the Power over Ethernet / Power Supply (PoE): Power over Ethernet is only available on AXON module port Ethernet 3 To validate the settings, press the icon: Setting up a simple Pset Setting the Running Mode to Pset Select the main menu: Then select: Configuration >...
  • Page 29 Operation Press this icon to edit: In Running mode, select "Pset" To validate the settings, press this icon: 6159990870 / v.02 29 / 84...
  • Page 30 Operation Selecting the source to start the Pset Select the main menu: Then select: Configuration > Tightening unit Select the tightening unit in the list Press this icon to edit: 30 / 84 6159990870 / v.02...
  • Page 31 Operation In Pset source, select "Front panel" Other possibilities are as follows: • I/O • Front panel • CVILOGIX • Open Protocol • Fieldbus • Internal • Socket/bit tray • Customized protocol To validate the settings, press this icon: Executing the Pset To select another Pset or Assembly process, please consult this page Press the tool trigger to run Pset 1.
  • Page 32 Operation To see the other possible views, select this icon: The view you will select now will be the one by default for the next tightenings. Detailed view: Curves view: 32 / 84 6159990870 / v.02...

  • Page 33: Setting Up An Assembly Process

    Operation Setting up an Assembly Process Setting the Running Mode to Assembly Process Select the main menu: Then select: Configuration > Tightening unit Select the tightening unit in the list Press this icon to edit: 6159990870 / v.02 33 / 84...
  • Page 34 Operation In Running mode, select "Assembly process" To validate the settings, press this icon: Executing the Assembly Process To select another Pset or Assembly process, please consult this page To access the Assembly Process, select this icon: 34 / 84 6159990870 / v.02...
  • Page 35 Operation Select Assembly Process in the list. The tool is ready to execute Assembly Process 1 with Pset 1. 6159990870 / v.02 35 / 84...
  • Page 36 Operation Press the tool trigger to execute the Assembly Process By default, the simple view is displayed 36 / 84 6159990870 / v.02...
  • Page 37 Operation To see the other possible views, select this icon: Ellipse view Assembly process view 6159990870 / v.02 37 / 84...

  • Page 38: Setting Up Ebus Accessory With Cvi Config

    Operation Select this icon to see the reason why the tool is locked: Setting up eBUS Accessory with CVI Config With USB to CAN adapter kit (Part Number: 6158136800), AXON is compatible with all Desoutter eBUS acces- sories. Items Part Number...
  • Page 39 Operation add eBUS accessory associate events to eBUS accessory. See the figure below: 6159990870 / v.02 39 / 84...

  • Page 40: Sending Results To Cvinet Web Database

    Operation Sending Results to CVINET WEB Database Select the main menu: Then select: System > Peripherals > CVINET CVINet settings are available on following pages: • Settings • Data collection To validate the settings, press the icon: Setting up Fieldbus Refer to the user manual (printed matter: 6159929610) available at https://www.desouttertools.com/resource-centre.

  • Page 41: Operating Instructions

    Operation Operating Instructions Selecting Another Pset or Assembly Process In Assembly Process mode, to display the list of available Assembly Processes, press this icon: In Pset mode, to display the list of available Psets, press this icon: Select the Pset or Assembly Process in the list, or to display the full description, press this icon: To type directly the Pset or Assembly Process number in the digital keyboard, press this icon: To validate the settings, press this icon: 6159990870 / v.02...

  • Page 42: How To Get And Read Curves

    Operation How to get and read curves How to get curves displayed Select the main menu: Then select: Configuration > Tightening unit Select the tightening unit in the list. Press this icon to edit: 42 / 84 6159990870 / v.02...
  • Page 43 Operation Press this icon to access the screen Curves distribution. By default, curves are enabled. The last 50 curves are saved with the following ratio: 25 OK, 25 NOK. For example, this ratio can be modified to save only NOK curves: How to read Curves The following examples describes how to read curves for result ID 496 Select the main menu:...
  • Page 44 Operation Press the torque value of result 496. The line turns grey. Press this icon to read the curve: 1. Press this icon to go to the last value: 2. Press this icon to go to the first value: 3. To get more information about the result, press this area: 44 / 84 6159990870 / v.02...
  • Page 45 Operation Press the values you want to have by default each time a curve is displayed Press Curves selection to validate your selection. Tick Show markers. For example: 6159990870 / v.02 45 / 84...

  • Page 46: How To Get And Read Results

    Operation How to Zoom in the Curve Slide from the top left to the bottom right to zoom in a particular area. Slide from the top left to the bottom right to zoom in a particular area. Press anywhere to return to the initial screen. How to get and read results Displaying the results Select the main menu:...

  • Page 47: Filtering The Results

    Operation Select: Results • A green line indicated that the report is OK. • A red line indicated that the report is NOK. • The line turns grey when you select it. • There are 2 lines per result: • The first line shows the result number and the date and time of the result •...
  • Page 48 Operation Select Filter. Use the arrow to see criteria for all those following filters: • General status • All • OK • NOK • Loosening • Angle value • Stop type • All • No stop • Overcurrent • Trigger release •...
  • Page 49 Operation For example choose to display all NOK result filter 6159990870 / v.02 49 / 84...
  • Page 50 Operation Displaying result information Select the main menu: Then select: Results Select a result and press this icon: The following information is displayed: • Stop • Source • Tool serial number • Pset number • Torque value • Angle value 50 / 84 6159990870 / v.02...
  • Page 51 Operation Press this icon to see the next result: 6159990870 / v.02 51 / 84...

  • Page 52: Service

    Service Service About features Reading the status of features Status Description Not active The feature is configured in the Tightening unit settings but NOT activated in the pane "Current configuration". Active The feature is configured in the Tightening unit settings AND active in the pane "Cur- rent configuration".

  • Page 53: How To Save And Back Up Data

    Service As soon as feature has been authorized, you can see : - Pset 11 is active - feature UV has been added to the number of assigned UV. How to save and back up data Saving Results on a USB key Make sure not to tighten during the backup of results.

  • Page 54: Deleting Results From Axon Drive

    Service To validate the settings, press this icon: A tick is displayed as soon as all results have been saved on the USB key. The USB key can now be safely removed from AXON. Deleting Results from AXON DRIVE Select the main menu: Then select: Maintenance >...

  • Page 55: Deleting Results From Axon Module

    Service Press YES or NO to confirm the action If YES is selected, all results from AXON DRIVE will be erased. Deleting Results from AXON MODULE Select the main menu: Then select: Maintenance > AXM Press Erase A pop-up is shown asking you to confirm. Press Yes or NO to confirm the action If YES is selected, all results from AXON MODULE will be erased.
  • Page 56 Service Select Manual backup to perform AXON DRIVE data backup in the AXON MODULE Backup data: Configuration, results and AXON firmware. Press Backup to start the process Make sure not to tighten when backup is in progress 56 / 84 6159990870 / v.02...

  • Page 57: Performing Axon Auto Backup

    Service A tick is displayed as soon as the backup is done. Performing AXON auto backup Make sure not to tighten during the backup of results. Select the main menu: Then select: Maintenance > AXM > Backup /Restore Select Auto backup to have each data modification (Configuration, results and AXON firmware) saved in real-time.

  • Page 58: Transferring Axon Module Data To Axon

    Service Transferring AXON MODULE Data to AXON Make sure not to tighten during the backup / restore of results. Select the main menu: Then select: Maintenance > AXM > Backup/Restore Select Manual Backup Press Restore to start transferring data from AXON MODULE to AXON After restoring the configuration, results and AXON firmware will be updated A tick is displayed as soon as the backup is done Saving Logs Automatically...
  • Page 59 Service Select the main menu: Then select: Maintenance > System > USB key > Advanced diagnosis Select a period in hours: • 1 hour • 2 hours • 6 hours • 12 hours • 24 hour Once started, logs will be saved on the USB for every defined period. 6159990870 / v.02 59 / 84...

  • Page 60: Reset To Factory Settings

    Service Reset to Factory settings Select the main menu: Then select: Maintenance > System > Memory Press Reset to factory All data (configuration, Pset / AP, results, curves) will be erased A pop-up appears asking you to confirm. Press YES or NO to confirm the action Tool maintenance Getting Information About Tools The available information in Tool menu and its submenus are in read only.
  • Page 61 Service Select the main menu: Then select: Maintenance > Tool Press the tool trigger to wake up the tool Select Identification The following elements identify the tool: • Manufacturer name • Model • Serial number • User comment • Tool release •...
  • Page 62 Service For example : Press this icon to display the other pages: The characteristics of the tool are: • Tool type • Tool family • Production date • Motor type • Application version • Hardware version • Boot loader version For example : 62 / 84 6159990870 / v.02...
  • Page 63 • Front light • I/O accessory For example: Changing the tool configuration is performed by Desoutter technicians only. It is mandatory to calibrate the tools after they have been modified. Contact your Desoutter representative to get more information and support.

  • Page 64: Monitoring The Tool Calibration Status

    When the date of the next calibration is reached, a pop-up appears on the tool display asking to perform the cal- ibration. Calibration is performed by Desoutter technicians only. Contact your Desoutter representative to get more information and support. Monitoring the Tool Counter Select the main menu: Then select: Maintenance >...

  • Page 65: Monitoring The Tool Temperature

    Service • The total counter gives the number of tightenings and run reverses above the tool minimum torque since the manufacturing date. • The total counter gives the number of tightenings and run reverses above the tool minimum torque since the manufacturing date.

  • Page 66: Read Before Maintenance

    Service Read before maintenance WARNING Connection Hazard The tool can start unexpectedly and cause severe bodily injury. Prior to any maintenance task, disconnect the tool. ► Maintenance should be performed by qualified personnel only. Follow standard engineering practices and refer to exploded views for disassembling and reassembling the different parts of the system.

  • Page 67: Axon Firmware

    Press this icon to quit: Upgrading the Firmware Contact your Desoutter representative to get the last version of firmware. On receipt of the .zip file, unzip the file and copy / paste "AXON" files on the root of the USB key Plug the USB key into the bottom panel port of AXON 6159990870 / v.02...
  • Page 68 Service Select the main menu: Then select: Maintenance > System > USB Key A pop-up is shown asking you to confirm. Press YES or NO The controller beeps during 2 seconds and starts the process. Do not switch off the controller. Wait for the automatic reboot. The update lasts a few minutes.

  • Page 69: Troubleshooting

    Troubleshooting Troubleshooting Using an Existing AXON MODULE Into Another AXON Refer to the chapter:Installing the Module [Page 13] Select the main menu: Then select: Maintenance > AXM > Backup / Restore Press Restore to overwrite the content of AXON. Restore operation transfers data from AXON MODULE to AXON: the configuration, results and AXON firmware will be taken from AXON MODULE.

  • Page 70: Information To Send To Desoutter Support

    Refer to the chapter List of user infos [Page 71] in this manual to get the complete list of Warning errors Information to Send to Desoutter support If you think that the product is not functioning properly or if you encounter unexpected behaviors, do not hesitate to contact your Desoutter representative for support.

  • Page 71: List Of User Infos

    Remove the USB key and plug it to your computer. Go to the root of the USB key and zip all folders into one. Send the zip file to your Desoutter representative. List of user infos List of user infos related to the system...
  • Page 72 2- Verify communication ports and IP addresses. I100 Cable ID invalid parameter 1- Invalid tool cable parameter. 2- Check that the tool cable is Desoutter certified. 3- Contact your Desoutter representative for support. I101 Cable ID not detected 1- Tool cable communication error.
  • Page 73 Pset invalid parameters 1 - Software internal error. 2 - Pset is corrupted. Try to transfer it again to the sys- tem. 3 - If the error persists, contact your Desoutter repre- sentative for support. I215 Current calibration error 1- Current calibration failed.
  • Page 74 1- Network configuration has been set to default. I401 Network configuration error 1- Network configuration failed. 2- Check your settings. 3- If the problem occurs again, contact your Desoutter representative for support. I500 CVILOGIX user info Message generated by CVILOGIX program.
  • Page 75 I900 Software update failed 1- Software upgrade failed. 2- Do not remove the USB key and restart the system. 3- If the problem occurs again, contact your Desoutter representative for support. I901 Software not found 1- The software upgrade failed: software image in- valid.
  • Page 76 Additional transducer offset failure 1- Offset value from additional torque sensor is outside bounds. 2- Restart the tool with no mechanical constraints. 3- If the problem occurs again, contact your Desoutter representative for support. I924 Tool calibration required 1- Perform a calibration of the tool.
  • Page 77 2- The damaged tool needs maintenance. E013 Bad tool ground 1- Phase-phase or phase to ground short-circuit. 2- Disconnect the tool. Contact your Desoutter repre- sentative for support. E014 Torque power default 1- The torque sensor is not correctly supplied.
  • Page 78 Procedure E213 Drive connection lost 1- Connection with the drive has been lost. 2- Reboot the system. 3- If the issue remains, contact your Desoutter repre- sentative for support. E217 Drive disabled 1- Drive disabled by external source. 2- Contact your Desoutter representative for support.
  • Page 79 Missing UV 1- The UV amount of the configuration is greater than the number of UVs available in the RIM. 2- Allocate UVs to this RIM. 3- Contact your Desoutter representative for more in- formation. E705 Missing demo UV 1- The demo UV amount of the configuration is greater than the number of demo UVs available in the RIM.
  • Page 80 2- The Pset uses an additional transducer not installed on the tool. E927 Corrupted RIM information 1- It is not possible to use this RIM. 2- Contact your Desoutter representative for support. E928 Tracking System communication failed 1- Tracking System communication failed. E935 1 Working Space: demo expired 1 - The demo period for this feature was 90 days.

  • Page 81: List Of User Infos Related To The Tools

    1- The tool tightening counter has been reached. I038 Tool logs 1- Unexpected tool software exception. 2- Log file has been generated by the tool. 3- Contact your Desoutter representative for support. I046 Abnormal battery current 1- Abnormal battery current consumption. Check the Pset settings.
  • Page 82 2- Check the tool cable is not damaged. W212 Result not stored 1- It is not possible to store the tightening result in the system. 2- Contact your Desoutter representative for support. W216 Current high 1- Maximum current exceeded. 2- Contact your Desoutter representative for support.
  • Page 83 2- Replace the battery pack or your configuration. E223 Drive init error 1- Software failure. 2- Restart the system. 3- If the problem occurs again, contact your Desoutter representative for support. E227 Motor stalled 1- Motor stalled (could be missing phase, wrong motor tune or power electronics failure) 2- Try once again.
  • Page 84 Original instructions Founded in 1914 and headquartered in France, Desoutter Industrial Tools is a global leader in electric and pneumatic assembly tools serving a wide range of assembly and manufacturing operations, including Aerospace, Automotive, Light and Heavy Vehicles, Off-Road, General Industry.

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