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SIP Weldmate HG2500P Instructions Manual

SIP Weldmate HG2500P Instructions Manual

Ac/dc tig/arc inverter welder with pulse

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Please dispose of packaging for the product in a responsible
Weldmate HG2500P AC/DC
manner. It is suitable for recycling. Help to protect the
environment, take the packaging to the local amenity tip and
place into the appropriate recycling bin.
Tig/Arc Inverter Welder
With Pulse
Never dispose of electrical equipment or batteries in with your
domestic waste. If your supplier offers a disposal facility please
use it or alternatively use a recognised re-cycling agent. This will
allow the recycling of raw materials and help protect the environ-
ment.
FOR HELP OR ADVICE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR,
OR SIP DIRECTLY ON:
05770
TEL: 01509500400
EMAIL: sales@sip-group.com or technical@sip-group.com
www.sip-group.com
Please read and fully understand the instructions in this manual
before operation. Keep this manual safe for future reference.
Ref: 081215
32
1

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Summary of Contents for SIP Weldmate HG2500P

  • Page 1 Please dispose of packaging for the product in a responsible Weldmate HG2500P AC/DC manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local amenity tip and place into the appropriate recycling bin. Tig/Arc Inverter Welder...
  • Page 2: Declaration Of Conformity

    LE12 9NH England As the manufacturer's authorised representative within the EC declare that the Weldmate HG2500P AC/DC Tig/Arc Inverter Welder with Pulse - SIP Part. No. 05770 Conforms to the requirements of the following directive(s), as indicated. 2006/95/EC Low Voltage Directive...
  • Page 3: Table Of Contents

    NOTES CONTENTS Page No. Description Safety Symbols Used Throughout This Manual Safety Instructions Electrical Connection Guarantee Technical Specification Contents and Accessories Getting to Know Your Welder Operating Instructions Maintenance Troubleshooting Wiring Diagram Exploded Drawing Parts List Declaration of Conformity...
  • Page 4: Safety Symbols Used Throughout This Manual

    When using your inverter welder, basic safety precautions should always be followed to reduce the risk of personal injury and / or damage to the welder. Ref. No. Description Sip Part No. Read all of these instructions before operating the welder and save this user manual Black cap 05147 for future reference.
  • Page 5 USE ONLY RECOMMENDED ACCESSORIES: Consult this user manual, your distributor or SIP directly for recommended accessories. Follow the instructions that accompany the accessories. The use of improper accessories may cause hazards and will invalidate any warranty you may have.
  • Page 6 SAFETY INSTRUCTIONS….cont EXPLODED DRAWING DO NOT EXPOSE THE WELDER TO RAIN OR USE IT IN WET CONDITIONS: Water entering the welder will greatly increase the risk of electric shock and equipment damage. HAVE YOUR WELDER REPAIRED BY A QUALIFIED PERSON: The welder is in accordance with the relevant safety requirements.
  • Page 7 WIRING DIAGRAM SAFETY INSTRUCTIONS….cont ELECTRIC SHOCK Electric inverter welders have the potential to cause a shock that could lead to injury or death. Touching electrically ‘hot’ parts can cause fatal shocks and severe burns; While welding, all metal components connected to the welder are electrically ‘hot’. Keep your body and clothing dry.
  • Page 8 Note: If none of the above solutions work then contact your local distributor Avoid oily or greasy clothing, a spark may ignite them. for repair, or contact SIP technical for more advise. Hot metal such as electrode stubs and work-pieces should never be handled...
  • Page 9 MAINTENANCE SAFETY INSTRUCTIONS….cont Clear dust from the machine at regular intervals, if used in a dirty environment without gloves. the machine should be cleaned at least once a month. First aid facilities and a qualified first aid person should be available for each Check all connections are clean and tight, if there is any oxidization clean the shift unless medical facilities are close by for immediate treatment of flash burns connection with a mild abrasive or wire brush.
  • Page 10 SAFETY INSTRUCTIONS….cont OPERATING INSTRUCTIONS….cont Vapours from chlorinated solvents can be decomposed by the heat of the arc WELDING (or flame) to form phosgene a highly toxic gas and other lung and eye-irritating products. The ultra violet (radiant) energy of the arc can also decompose tri- Ensure all protective equipment is worn and bystanders are not in Caution: chloroethylene and perchlorethylene vapours to form phosgene.
  • Page 11: Electrical Connection

    OPERATING INSTRUCTIONS….cont ELECTRICAL CONNECTION WARNING! It is the responsibility of the owner and the operator to read, understand There are no hard and fast rules by which a particular gauge of electrode is selected, and comply with the following: usually this is determined by the type of welding required and the thickness of the workpiece e.g.
  • Page 12: Guarantee

    Once all work has been done, switch the machine and the gas off. This SIP inverter welder is covered by a 24 month parts and labour warranty covering failure due to manufacturers defects. This does not cover failure due to misuse or op-...
  • Page 13: Technical Specification

    The required tungsten diameter is determined by the thickness of the material to be welded, for each tungsten size there are strict current limits which should be adhered Model Weldmate HG2500P to. Too great a current causes excessive tungsten consumption and weld pool con- Input Voltage 230V ~ 50Hz tamination, whilst a too small a current causes arc instability.
  • Page 14: Contents And Accessories

    CONTENTS AND ACCESSORIES OPERATING INSTRUCTIONS TIG WELDING HG2500P Tig/Arc Welder Tig torch accessory kit FITTING THE GAS PIPE 5m WP-26 Tig Torch Earth cable with earth clamp Note: In order to use gas you will need to purchase gas and a gas regula- tor suitable for the type of welding required.
  • Page 15 GETTING TO KNOW YOUR WELDER….cont GETTING TO KNOW YOUR WELDER Pulse Ratio: Pulse ratio is used in conjunction with mode E & H. It is the AC & DC Pulse length of time the machine welds in the MAIN OUTPUT current state in relationship to the length of time the machine welds in BASE / BACK- GROUND current.
  • Page 16 GETTING TO KNOW YOUR WELDER….cont GETTING TO KNOW YOUR WELDER….cont CONTROL PANEL The welding parameters for each mode (where available) are selected by pressing the Parameter Select buttons: They are adjusted by turning the Parameter Adjust Control knob. The selected param- eter will be displayed when the relevant light is illuminated.