Kunzle & Tasin Gemini 100 User & Maintenance Manual

Steering sander for wooden floor

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STEERING SANDER
FOR WOODEN FLOORS
USER &
 
MAINTENANCE MANUAL
 
 
 
1
 

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Summary of Contents for Kunzle & Tasin Gemini 100

  • Page 1   STEERING SANDER FOR WOODEN FLOORS USER &   MAINTENANCE MANUAL        ...
  • Page 2   GEMINI 100 User Manual _April 2013 Edition Foreword This manual contains important information on the safe use and operation of this machine. Failure to read this manual before operating, adjusting or servicing this machine could cause injury or damage to persons or objects.
  • Page 3: Table Of Contents

      GEMINI 100 User Manual _April 2013 Edition Contents Key for machine symbols Operator safety instructions Storage Transporting and handling the machine Transport with one person Transporting with the trolley case Introduction Information on safe use Correct use Machine data plate...
  • Page 4: Key For Machine Symbols

    HAZARD: Failure to read the GEMINI 100 machine manual before operating, adjusting or performing maintenance operations on the machine could cause injury or damage to persons or objects. Anyone operating the machine should understand how to use and operate it before starting it up.
  • Page 5: Storage

      GEMINI 100 User Manual _April 2013 Edition Storage If the machine is removed from the original packaging and is not used for some time ensure the wheel and discs do not come into contact with the floor. In this case use two supports at least 20mm in height to rest the machine on, ensuring contact is with the base frame.
  • Page 6: Introduction

    If a situation arises which has not been described in this manual contact your retailer or Kunzle & Tasin s.r.l. Correct use The GEMINI 100 steering sander for wooden floors is suitable for dry sanding. Any other use without the consent of the manufacturer is prohibited.
  • Page 7: Cables, Extensions And Plugs

      GEMINI 100 User Manual _April 2013 Edition Commencing operation Instructions for electrical connection If the machine is not connected correctly to the electricity network death due to WARNING electrocution may occur. To prevent electric shocks always use a three wire electrical system connected to earth.
  • Page 8: Recommendations On Prevention Measures For Users

      GEMINI 100 User Manual _April 2013 Edition Recommendations on prevention measures for users Personal safety measures Sawdust can spread through the air and be inhaled when using the sander. Always WARNING wear a dust mask when using the sanding equipment.
  • Page 9: Instructions On Correct Machine Use

      GEMINI 100 User Manual _April 2013 Edition Recommendations on prevention measures for users Compliance with safety measures and warnings The use of this machine with a damaged power supply cable may cause electric shock. HAZARD Check the power supply cable regularly for damage such as splitting or wear and tear.
  • Page 10: Machine Control Instructions

    Machine control instructions The Gemini 100 is defined as a steering sander due to its innovative control characteristics (patent pending). The point of pressure is related to the chosen direction whereby the pressure exerted on one side moves the machine in the same direction.
  • Page 11: Machine Specifications

      GEMINI 100 User Manual _April 2013 Edition Machine specifications 2x Ø 100 mm Abrasive disc size Disc size 2x Ø 100 mm Disc speed 4500 revs/min 14000 revs/min Motor speed Motor 230V ∼ 50 Hz 1.15 Kw (A40) Europe 110V ∼...
  • Page 12: Machine Warnings

      MINI 100 U User Manu _April 201 3 Edition chine warn nings Proh hibited use WARNING This equipm ment is not t to be used b by anyone ( (children incl luded) with p physical or m mental disab bilities, or anyone with hout the rele...
  • Page 13: Starting The Machine

      GEMINI 100 User Manual _April 2013 Edition Starting the machine 5. Locate the power supply. The socket must be compatible with the plug. 6. Connect the plug to the socket. 7. Raise the discs so that the machine is only resting on the...
  • Page 14: Machine Adjustment Procedures

      GEMINI 100 User Manual _April 2013 Edition Machine adjustment procedures Abrasive assembly procedures Ensure the electric cable is disconnected to the power. Turn the machine over, resting the handles on the floor. Remove the worn abrasive paper discs from the velcro- backed discs.
  • Page 15: Disc (For The User)

      GEMINI 100 User Manual _April 2013 Edition Routine maintenance to be performed Discs Check the disc surface regularly. Remove any dirt. Spherical wheel (for the user) Even though the spherical OMNICASTER wheel is self-cleaning with regard to sawdust, remove dirt from the body of the machine and the wheels regularly.
  • Page 16: Dust Bag (For The User)

      GEMINI 100 User Manual _April 2013 Edition Routine maintenance to be performed Dust bag (for the user) As an alternative to a fabric bag a remote control industrial vacuum cleaner with tube with maximum length of 10 metres may be used.
  • Page 17: Lubrication (Only For Technical Support Service)

    Rear spherical wheel: OC30 Choice and maintenance (for the user) Before starting to use the Gemini 100 steering sander it is important to choose the spherical OC30 wheel from the OMNICASTER line to use. The sander is provided with 2 OC30 wheels (ø35mm) with 2 different spheres, one black and one white.
  • Page 18: Emergency Situations (For The User)

      GEMINI 100 User Manual _April 2013 Edition Emergency situations (for the user) FAULTS CAUSES SOLUTIONS Insufficient cutting Unsuitable or worn abrasive Replace the abrasive Insufficient motor speed Insufficient tension due to: Excessive cable length or unsuitable Use cables of suitable length and...
  • Page 19: Declaration Of Conformity

      GEMINI 100 User Manual _April 2013 Edition DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY 2006/95 EC, 2006/42 EC 2004/108 EC, 2002/95 EC 2002/96 EC KUNZLE & TASIN S.r.l. Manufacturer and entity authorised to compile and maintain the technical file Registered headquarters Business Management and Production Site Via Circonvallazione Est.
  • Page 20: Disposal

      EMINI 100 User Man nual_April 2013 Edit tion sposal maltimento d di apparecchi iature da rott tamare da pa arte di privati nell’Unione Europea. Qu uesto simbolo ppare sul prod dotto o sulla confezione in ndica che il p prodotto non d deve essere s smaltito assie...
  • Page 21: Diagrams

      GEMINI 100 User Manual _April 2013 Edition Diagrams 1. Conveyor fixing screws 2. Closing plate fixing screws 3. Suction tube locking piston 4. Wheel support adjustment screw to tilt the tool with respect to the floor 5. Dowel to replace the spherical wheel  ...
  • Page 22: Notes

      GEMINI 100 User Manual _April 2013 Edition Notes _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________...
  • Page 23   GEMINI 100 User Manual _April 2013 Edition Notes _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________ _____________________________________________________________________________________...
  • Page 24   April 2013 Edition    ...

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