Baumer SXC10 User Manual

Baumer SXC10 User Manual

Sxc series cameralink cameras with truesense imaging sensors
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Baumer SXC v1
User's Guide for CameraLink
Cameras with Truesense Imaging
®
Sensors

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Summary of Contents for Baumer SXC10

  • Page 1 Baumer SXC v1 User's Guide for CameraLink Cameras with Truesense Imaging ® Sensors...
  • Page 3: Table Of Contents

    5.1. SXC – Cameras with C-Mount ................8 5.2. SXC-F – Cameras with F-Mount ................9 6. Product Specifications ..................10 6.1.  Sensor Specifications ..................10 6.1.1.  Quantum Efficiency for Baumer SXC Cameras ..........10 6.1.2. Shutter ......................10 6.1.3. Readout Modes ....................11 6.2. Timings ......................... 13 6.2.1.
  • Page 4 8.2.1.  User-specific Color Adjustment ..............30 8.2.2.  One Push White Balance ................30 8.3. Analog Controls ....................31 8.3.1.  Black Level ....................31 8.3.2.  Gain ....................... 31 8.4. Pixel Correction ....................32 8.4.1.  General information ..................32 8.4.2. Correction Algorithm ..................32 8.4.3. Defectpixellist ....................33 8.5. Process Interface ....................33 8.5.1. ...
  • Page 6: General Information

    General Information Read  these  manual  carefully  and  observe  the  notes  and  safety  instruc- tions! Thank you for purchase a camera of the Baumer family. This User´s Guide describes how  to connect, set up and use the camera. Keep the User´s guide store in a safe place and transmit them to the eventually following  users. Please also note the provided technical data sheet. Target group for this User´s Guide This  User's  Guide  is  aimed  at  experienced  business  users,  which  want  to  integrate ...
  • Page 7: General Safety Instructions

    General safety instructions Observe the the following safety instructions when using the camera to avoid any damage  or injuries. Caution Provide adequate dissipation of heat, to ensure that the temperature does not exceed +60°C (+140°F). The surface of the camera may be hot during operation and immediately  after use. Be careful when handling the camera and avoid contact over a  longer period. Caution A power supply with electrical isolation is required for proper operation of the  camera. Otherwise the device may be damaged! Intended Use The camera is used to capture images that can be transferred over one CameraLink ®...
  • Page 8: Camera Models

    SXC – Cameras with C-Mount Figure 1 ► Front and rear view of a Baumer SXC camera. Full Sensor Camera Type Resolution Frames Size [max. fps] Monochrome SXC10 1/2" 1024 x 1024 SXC20 2/3" 1600 x 1200 SXC21 2/3" 1920 x 1080 SXC40 1" 2336 x 1752 SXC80 4/3"...
  • Page 9: Sxc-F - Cameras With F-Mount

    5.2. SXC-F – Cameras with F-Mount ◄ Figure 3 Front view of a Baumer  SXC-F camera. Full Sensor Camera Type Resolution Frames Size [max. fps] Monochrome SXC21-F 2/3" 1920 x 1080 SXC40-F 1" 2336 x 1752 SXC80-F 4/3" 3296 x 2472 Color SXC21c-F 2/3" 1920 x 1080 SXC40c-F 1"...
  • Page 10: Product Specifications

    Product Specifications 6.1. Sensor Specifications 6.1.1. Quantum Efficiency for Baumer SXC Cameras The  quantum  efficiency  characteristics  of  monochrome  and  color  matrix  sensors  for  Baumer SXC cameras are displayed in the following graphs. The characteristic curves for  the sensors do not take the characteristics of lenses and light sources without filters into  consideration, but are measured with an AR coated cover glass. Values relating to the respective technical data sheets of the sensors manufacturer.
  • Page 11: Readout Modes

    6.1.3. Readout Modes The Truesense Imaging sensors, employed in Baumer SXC cameras, are subdivided into  four Taps. ◄ Figure 7 Taps of the employed  sensors. Due to Baumer's integrated calibration technique, these taps are invisible within the re- corded images, but affect the operation and the rate of the readout process and therewith the readout time (t readout 6.1.3.1. Quad Mode On quad readout mode all four taps are read out simultaneously as displayed in the sub- sequent figure. ◄ Figure 8 Quad Tap Readout Mode.
  • Page 12 6.1.3.3. Single Mode In single readout mode all taps are combined as displayed in the subsequent figure. Figure 10 ► Single Tap Readout Mode. The data of all pixels of the sensor are moved to the output register and afterwards trans- fered to the memory. Once the information have left the output register, the readout is done.  Due to the fact, that the complete sensor needs to be read out, the readout time t readout increased compared to quad and dual readout mode.
  • Page 13: Timings

    ) can be adjusted by the user, however, the time need- exposure ed for the readout (t ) is given by the particular sensor and image format. readout Baumer  cameras  can  be  operated  with  two  modes,  the  Free Running Mode and the Trigger Mode. The cameras can be operated non-overlapped or overlapped. Depending on the mode used, and the combination of exposure and readout time: Non-overlapped Operation...
  • Page 14: Trigger Mode

    6.2.2. Trigger Mode After a specified external event (trigger) has occurred, image acquisition is started. De- pending on the interval of triggers used, the camera operates non-overlapped or over- lapped in this mode. With regard to timings in the trigger mode, the following basic formulas need to be taken into consideration: Case Formula earliestpossibletrigger(n+1) readout(n) exposure(n+1)
  • Page 15 6.2.2.2. Overlapped Operation: t > t exposure(n+2) exposure(n+1) If the exposure time (t ) is increased form the current acquisition to the next acquisi- exposure tion, the time the camera is unable to process occuring trigger signals (t ) is scaled  notready down. This can be simulated with the formulas mentioned above (no. 2 or 4, as is the case). Trigger triggerdelay exposure(n) exposure(n+1) exposure(n+2) Exposure Timings: A - exposure time frame (n) effective B - image parameters readout(n)
  • Page 16 6.2.2.3. Overlapped Operation: t < t exposure(n+2) exposure(n+1) If the exposure time (t ) is decreased from the current acquisition to the next acquisi- exposure tion, the time the camera is unable to process occuring trigger signals (t ) is scaled  notready When decreasing the t such, that t exceeds the pause between two incoming exposure notready trigger signals, the camera is unable to process this trigger and the acquisition of the im-...
  • Page 17 6.2.2.4. Non-overlapped Operation If the frequency of the trigger signal is selected for long enough, so that the image acquisi- tions (t ) run successively, the camera operates non-overlapped. exposure readout Trigger triggerdelay exposure(n) exposure(n+1) Exposure Timings: A - exposure time frame (n) effective B - image parameters frame (n) effective readout(n) readout(n+1) Readout C - exposure time frame (n+1) effective D - image parameters frame (n+1) effective E - earliest possible trigger notready...
  • Page 18: Field Of View Position

    6.3. Field of View Position The  typical  accuracy  by  assumption  of  the  root  mean  square  value  is  displayed  in  the  figures and the table below: ±x Photosensitive surface of the sensor Figure 11 ► Sensor accuracy of  Baumer SXC cameras. Camera ± x ± y ± x ± y ± β ± z ± z...
  • Page 19: Process- And Data Interface

    Power V white Line 9 blue brown Line 1 black green Line 0 yellow grey pink Line 7 blue Line 8 Line 2 6.4.3. LED Signaling ◄ Figure 7 LED positions on Baumer SXC  cameras. Signal Meaning green Power on yellow Readout active green Transmitting red (yellow in both) Configuration command processing...
  • Page 20: Environmental Requirements

    Provide adequate dissipation of heat, to ensure that the temperature does not exceed +60°C (+140°F). The surface of the camera may be hot during operation and immediately  after use. Be careful when handling the camera and avoid contact over a  longer period. Humidity Storage and Operating Humidity 10% ... 90% Non-condensing Figure 12 ► Temperature measure- ment points of Baumer  SXC cameras. 6.5.2. Heat Transmission It is very important to provide adequate dissipation of heat, to ensure that the housing  temperature does not reach or exceed +60°C (+140°F). As there are numerous possibili- ties for installation, Baumer do not specifiy a specific method for proper heat dissipation,  but suggest the following principles: ▪ operate the cameras only in mounted condition ▪ mounting in combination with forced convection may provide proper heat dissipation Please refer to the respective data sheet.
  • Page 21: Mechanical Tests

    6.5.3. Mechanical Tests Environmental Standard Parameter Testing Vibration, sinu- IEC 60068-2-6 Search for Reso- 10-2000 Hz sodial nance Amplitude under- 1.5 mm neath crossover frequencies Acceleration Test duration 15 min Vibration, IEC 60068- Frequency range 20-1000 Hz broad band 2-64 Acceleration 10 g Displacement 5.7 mm...
  • Page 22: Software

    , as well as Mono on Linux  operating systems, which offers the  ® ® use of other languages, such as e.g. C# or VB.NET. Notice There  is  currently  no  Baumer  GAPI  version  for  Linux  available  with  support  for  CameraLink ® Notice Please  note  the  extra  instructions  to  the  software  Baumer  GAPI.  Specifically  for  CameraLink  Cameras, the "User´s Guide CLConfig Tool".
  • Page 23: Camera Functionalities

    Camera Functionalities 8.1. Image Acquisition 8.1.1. Image Format A digital camera usually delivers image data in at least one format - the native resolution  of the sensor. Baumer cameras are able to provide several image formats (depending on  the type of camera). Compared  with  standard  cameras,  the  image  format  on  Baumer  cameras  not  only  in- cludes resolution, but a set of predefined parameter. These parameters are: ▪ Resolution (horizontal and vertical dimensions in pixels) ▪ Binning Mode (see chapter 4.1.7) Camera Type Monochrome SXC10 ■ ■ ■ ■ SXC20 ■...
  • Page 24: Pixel Format

    8.1.2. Pixel Format On Baumer digital cameras the pixel format depends on the selected image format. 8.1.2.1. Definitions RAW: Raw data format. Here the data are stored without processing. Bayer: Raw data format of color sensors. Color filters are placed on these sensors in a checkerboard pattern, generally  in a 50% green, 25% red and 25% blue array. Figure 13 ► Sensor with Bayer  Pattern. Mono: Monochrome. The color range of mono images consists of shades of a single color. In general, shades of gray or black-and-white are synonyms for mono-...
  • Page 25 ◄ Figure 16 Spreading of Mono 10 Byte 1 Byte 2 bit over 2 bytes. 12 bit: unused bits ◄ Figure 17 Spreading of Mono 12 bit over two bytes. Byte 1 Byte 2 8.1.2.2. Pixel Formats on Baumer SXC Cameras Camera Type Monochrome SXC10 ■ ■ ■ □ □ □ SXC20 ■ ■...
  • Page 26: Exposure Time

    Pixel Figure 18 ► Incidence of light causes charge separation on the semiconductors of the sensor. The signal strength is influenced by the incoming amount of photons. It can be increased  by increasing the exposure time (t exposure On Baumer SXC cameras, the exposure time can be set within the following ranges (step size 1μsec): Camera Type exposure exposure Monochrome SXC10 4 μsec 1 sec SXC20 5 μsec...
  • Page 27: Look-Up-Table

    8.1.4. Look-Up-Table The Look-Up-Table (LUT) is employed on Baumer monochrome cameras. It contains 2 (4096) values for the available levels of gray. These values can be adjusted by the user. 8.1.5. Region of Interest (ROI) With the ROI function it is possible to predefine a so-called Region of Interest (ROI). This  ROI is an area of pixels of the sensor. On image acquisition, only the information of these  pixels is sent to the PC. Therefore all the lines of the sensor need not be read out, which decreases the readout time (t ). This increases the frame rate. readout This function is employed, when only a region of the field of view is of interest. It is coupled  to a reduction in resolution.
  • Page 28 Pixel Information of Interrest Read out Lines Discarted Pixel Information Figure 21 ► Partial Scan: Read out Lines. The most significant reduction of the readout time – compared to a full frame readout in  dual mode – can be achieved if the ROI is positioned as follows: ▪ within one of the sensor halves ▪ symmetrically spread to both sensor halves For example, the readout time of the ROI's in the figures 21 and 22 is the same.  Figure 22 ► Partial Scan: Example  ROI's  with  identical readout times. On asymmetrically spread ROI's, the readout time is affected by the bigger part of the  ROI. An example for this fact is shown in the figure below: Figure 23 ► Partial Scan: Read out time linked with position of the ROI.
  • Page 29: Binning

    On  digital  cameras,  you  can  find  several  operations  for  progressing  sensitivity.  One  of  them is the so-called "Binning". Here, the charge carriers of neighboring pixels are aggre- gated. Thus, the progression is greatly increased by the amount of binned pixels. By using  this operation, the progression in sensitivity is coupled to a reduction in resolution. Baumer cameras support three types of Binning - vertical, horizontal and bidirectional. In unidirectional binning, vertically or horizontally neighboring pixels are aggregated and  reported to the software as one single "superpixel". In bidirectional binning, a square of neighboring pixels is aggregated.
  • Page 30: Brightness Correction (Binning Correction)

    Aggregation of charge carriers from four pixels Charge quantity Super pixel in bidirectional binning. 8.2. Color Adjustment – White Balance This feature is available on all color cameras of the Baumer SXC series and takes  place within the Bayer processor. White balance means independent adjustment of the three color channels, red, green and blue by employing of a correction factor for each channel. 8.2.1. User-specific Color Adjustment The user-specific color adjustment in Baumer color cameras facilitates adjustment of the ...
  • Page 31: Analog Controls

    8.3. Analog Controls 8.3.1. Black Level On Baumer cameras, the offset (or black level) is adjustable from 0 to 16 LSB (relating  to 8 bit). Camera Type Step Size 1 LSB Relating to Monochrome SXC10 14 bit SXC20 14 bit SXC21 14 bit SXC40 14 bit SXC80 14 bit Color SXC10c 14 bit SXC20c 14 bit SXC21c 14 bit SXC40c...
  • Page 32: Pixel Correction

    Charge quantity „Cold Pixel“ Figure 33 ► Charge quantity of "hot"  and "cold" pixels com- pared with "normal" pixels. 8.4.2. Correction Algorithm On  monochrome  cameras  of  the  Baumer  SXC  series,  the  problem  of  defect  pixels  is  solved as follows: ▪ Possible defect pixels are identified during the production process of the camera.  ▪ The coordinates of these pixels are stored in the factory settings of the camera (see  4.4.3. Defectpixellist). ▪ Once the sensor readout is completed, correction takes place: ▪ Before any other processing, the values of the neighboring pixels on the left and the ...
  • Page 33: Defectpixellist

    On the software side the input signals are named "Line0", "Line1" and "Line2".  state selection (software side) state high (Input) Line0 Line0 state low state high (Input) Line1 Line1 state low state high (Input) Line2 Line2 ◄ Figure 35 state low IO matrix of the  Baumer  SXC  on  input  IO Matrix side.
  • Page 34 (software side) (software side) state high (Output) Line 7 state low state high (Output) Line 8 FrameGrabberLine3 state low state high (Output) Line 9 state low IO Matrix Figure 36 ► IO matrix of the  Baumer  SXC  on  output  side.
  • Page 35: Trigger Input

    8.5.2. Trigger Input Trigger signals are used to synchronize the camera exposure and a machine cycle or, in  case of a software trigger, to take images at predefined time intervals. Trigger (valid) high 4.5V Exposure Figure 37 ▲ Trigger signal, valid for Baumer cameras. Readout Time ◄ Figure 38 Camera in trigger Different trigger sources can be used here. mode: A - Trigger delay B - Exposure time 8.5.3. Trigger Source C - Readout time...
  • Page 36: Debouncer

    DebounceHigh user defined debouncer delay for state low Principle of the Baumer  DebounceLow debouncer. 8.5.5. Flash Signal The CameraLink  standard doesn't describe an explicite flash signal. ® On  Baumer  cameras,  this  feature  is  realized  by  the  internal  signal  "ExposureActive",  which can be wired to one of the digital outputs.
  • Page 37: User Sets

    User Sets 8.6. Three user sets (1-3) are available for the Baumer cameras of the SXC series. The user  sets can contain the following information: Parameter Parameter Binning Mode Mirroring Control CameraLink Control Offset ® Defectpixellist Partial Scan Digital I/O Settings Pixelformat Exposure Time Readout Mode Gain Factor Testpattern Look-Up-Table Trigger Settings These user sets are stored within the camera and and cannot be saved outside the de- vice.
  • Page 38: Cameralink

    CameraLink ® The CameraLink  interface was especially developed for cameras in machine vision ap- ® plications and provides high transfer rates and low latency. Depending on the configura- tion (Base, Medium or Full) the transfer rate adds up to 680 MBytes/sec. Cameras of the Baumer SXC series are equipped with a CameraLink  Base interface and  ® therewith able to transmit up to 240MBytes/sec. 9.1. Channel Link and LVDS Technology CameraLink bases upon the Channel Link  technology, but provides a specification, that  ® ® is more beneficial for machine vision. Channel Link  in turn is an advancement of the LDVS (Low Voltage Differential Signaling)  ® standard – a low power, high speed interface standard.
  • Page 39: Camera Control

    ▪ no handshaking. 9.2.2. Camera Control According to the CameraLink standard four LVDS pairs have to be reserved for general- ® purpose camera control. They are defined as frame grabber outputs and camera inputs.  The definition of these signals is left to the camera manufacturer. Signal Baumer Naming Employment Camera Control 1 (CC1) FrameGrabberLine0 Camera Control 2 (CC2) FrameGrabberLine1 On Baumer SXC cameras, the wiring  of these signals is arbitrary. Camera Control 3 (CC3) FrameGrabberLine2 Camera Control 4 (CC4) FrameGrabberLine3 9.2.3. Video Data The  standard  designates  four  signals  (as  well  as  the  signal  state)  for  the  validation  of ...
  • Page 40: Cameralink ® Taps

    9.4. CameraLink Taps ® The standard defines a tap as "the data path carrying a stream of pixels". This means the  number of taps equates to the number of simultaniously transferred pixel. Notice Please do not mix up sensor taps and CameraLink taps. ® 9.4.1. Tap Configuration Within the subsequent sections, the transmission of images with different pixel formats (bit depth) linked to the employment of different numbers of taps is displayed. 9.4.1.1. 8-bit Monochrome Single Tap Transmission Tap 1 Tap 1 Tap 1 Tap 1...
  • Page 41 9.4.1.5. 10-bit Monochrome Single Tap Transmission Tap 1 Tap 1 Tap 1 Tap 1 Tap 1 Tap 1 Tap 1 Tap 1 Port A bit 0 bit 1 bit 2 bit 3 bit 4 bit 5 bit 6 bit 7 Tap 1 Tap 1 Port B...
  • Page 42: Tap Geometry

    "on-the-fly",  the  CameraLink   standards  demands  the  specification  of  the  used  /  sup- ® ported tap geometries from the manufacturers of both, cameras and frame grabbers. 9.4.2.1. Single Tap Geometry For single tap transmission the cameras of the Baumer SXC series employ the 1X-1Y tap  geometry: Figure 42 ► Tap geometry 1X-1Y. The pixel information is  transmitted  pixel-by- pixel and line-by-line.
  • Page 43: Cleaning

    Cleaning Cover glass Notice The sensor is mounted dust-proof. Remove of the cover glass for cleaning is not neces- sary. Avoid cleaning the cover glass of the CCD sensor if possible. To prevent dust, follow the instructions under "Install lens". If you must clean it, use compressed air or a soft, lint free cloth dampened with a small ...
  • Page 44: Disposal

    Keep the original packaging during the warranty period in order to be able  to pack the device properly in the event of a warranty claim. Warranty Notes Notice If it is obvious that the device is / was dismantled, reworked or repaired by other than  Baumer  technicians,  Baumer  Optronic  will  not  take  any  responsibility  for  the  subse- quent performance and quality of the device! Lens Mounting Notice Avoid  contamination  of  the  sensor  and  the  lens  by  dust  and  airborne  particles  when  mounting a lens to the device! Therefore the following points are very important:...
  • Page 45: Support

    ▪ FCC Part 15 Class B,  ▪ RoHS 15.1. We  declare,  under  our  sole  responsibility,  that  the  previously  described  Baumer  SXC  cameras conform with the directives of the CE. 15.2. FCC – Class B Device : This equipment has been tested and found to comply with the limits for a Class B  digital device, pursuant to part 15 of the FCC Rules. These limits are designed to pro- vide reasonable protection against harmful interference in a residential environment.
  • Page 46 Support If you have any problems with the camera, then feel free to contact our support. Worldwide Baumer Optronic GmbH Badstrasse 30 DE-01454 Radeberg, Germany Tel: +49 (0)3528 4386 845 Mail: support.cameras@baumer.com Website: www.baumer.com...
  • Page 48 Baumer Optronic GmbH Baumer Optronic GmbH Badstrasse 30 DE-01454 Radeberg, Germany Phone +49 (0)3528 4386 0 · Fax +49 (0)3528 4386 86 sales@baumeroptronic.com · www.baumer.com DE-01454 Radeberg, Germany Phone +49 (0)3528 4386 0 · Fax +49 (0)3528 4386 86 sales@baumeroptronic.com · www.baumeroptronic.com...

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