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DIGITAL COATING THICKNESS METER
ＩＮＳＴＲＵＣＴＩＯＮ
CAUTIONS:
●Before using the Meter, read this INSTRUCTION MANUAL thoroughly
and use the Meter correctly.
●Keep this INSTRUCTION MANUAL carefully and refer to this, when
necessary.
●In the event of any doubt arising, the original INSTRUCTION MANUAL
in Japanese is to be final authority.
※Sensitivity of the probe of this Meter has been adjusted so as to
deal with the measurement of a thicker film thickness.
When the probe is left on a metal e.g. steel desk etc. the Meter may
indicate a certain value or「HHH」occasionally.
ELECTROMAGNETIC TYPE
ＳＭ-１１００
ＭＡＮＵＡＬ
SANKO ELECTRONIC LABORATORY CO., LTD.
(株式会社 サンコウ電子研究所)
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Summary of Contents for SANKO SM-1100
- Page 1 ※Sensitivity of the probe of this Meter has been adjusted so as to deal with the measurement of a thicker film thickness. When the probe is left on a metal e.g. steel desk etc. the Meter may indicate a certain value or「HHH」occasionally. SANKO ELECTRONIC LABORATORY CO., LTD. (株式会社 サンコウ電子研究所)
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Page 2: Table Of Contents
CONTENTS ITEM PAGE １． PRINCIPLE ２． APPLICATIONS ３． SPECIFICATIONS ４． PARTS IDENTIFICATION ５． PREPARATION 5-1．Preparation of the zero plate 5-2．Connecting (Disconnecting) the probe ６． OPERATING INSTRUCTIONS 6-1． Power ON 6-2．Power OFF 6-3．Zero adjustment 6-4．Standard calibration(CAL) 6-5．Resetting the working curve 6-6． Measurement ７．... -
Page 3: １． Principle
Before using the Meter, read this INSTRUCTION MANUAL thoroughly and use the Meter correctly. Keep this INSTRUCTION MANUAL carefully and refer to this, when necessary. １． PRINCIPLE When an iron is moved toward or away from a steel core coil, self-inductance of the coil changes in accordance with a slight changes of its distance. -
Page 4: ３． Specifications
３． SPECIFICATIONS ・Name and type Electromagnetic type digital coating thickness meter SM-1100 ・Measuring method Electromagnetic induction type ・Measuring range 0 to 8.00 mm ◎ 1.00 to 8.00 (mm unit) ◎ 0 to 999 (μm unit) ±0.01mm on uniform surface or ±3 ％ of reading ・Accuracy... -
Page 5: ４． Parts Identification
４． PARTS IDENTIFICATION ⑨ ⑩ ⑪ ① ⑤ ② ⑥ ③ ⑦ ④ ⑧ ⑫ ① POWER Key for power ON/OFF ② ZERO key Key for zero adjustment ③ LOCK key Key for locking all keys except ON/OFF key Key for standard calibration with the standard thickness plate and ④∧... -
Page 6: ５． Preparation
５． PREPARATION 5-1． Preparation of the zero plate Prepare the substrate which is the same kind, thickness and shape with an object to be measured. The attached zero plate for checking the Meter, SUS 430 Ferrite stainless steel, is used for the operation check of the Meter. Prepare the substrate of an actual object to be measured. -
Page 7: ６．Operating Instructions
６．OPERATING INSTRUCTIONS 6-1. Power ON Press the「 ON/OFF」 key ① after connecting the probe. [Indication on the LCD ⑪ changes as follows.] ↓ − − − μｍ Inside of the Meter is being initialized. Keep the probe turn towards the air during this period. ↓... -
Page 8: 6-3．Zero Adjustment
6-3．Zero adjustment Carry out the adjustment in surely normal measurement mode. (Unit [μm] and [mm] are indicated non blinking.) Press the probe against the substrate for adjustment (zero plate). [Indication on the LCD ⑪ changes as follows.] ← The buzzer emits a beeping sound. ↓... -
Page 9: 6-4．Standard Calibration(Cal)
6-4． Standard calibration (CAL） Carry out the calibration in surely normal measurement mode. (Unit［μm］and [mm] are indicated non blinking.) Place the standard thickness plate on the zero plate, and press the probe against it. Select a little thicker standard thickness plate than a film thickness to be measured. - Page 10 【NOTICE 】 ● Wait for 10 to 15 minutes ※ after power ON for the adjustment or calibration to raise the accuracy. ※ Power is cut off in about 5 minutes by the working of the auto power OFF function. In this case, turn ON the power key ①...
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Page 11: 6-5．Resetting The Working Curve
6-5．Resetting the working curve When the batteries were replaced, indication was locked or measurement, zero adjustment, standard calibration (CAL) became impossible for operation, reset the Meter by following method. The Meter is in power ON condition. ３.００ ｍｍ ↓ Press the「 ∨」key ④ continuously 5 times while ←... -
Page 12: 6-6．Measurement
6-6．Measurement Be sure to pass the hand strap ⑫ around the wrist to prevent the Meter from dropping. When the above mentioned zero adjustment and standard calibration are completed, the Meter is ready for the measurement. 2 kinds of the measurement method are applicable. ・Normal measurement mode Indication only, no memory ・Statistical measurement mode... -
Page 13: ７． Additional Functions
．ADDITIONAL FUNCTIONS ７ 7-1. Converting the key lock mode Press the「 LOCK」 key ③ in power ON condition. ↓ Then the buzzer emits 3 beeping sounds. All keys except the「 power」 key ① can not be operated to prevent from mis-operation. ↓... -
Page 14: 7-2．Setting The Upper And Lower Limit Values
7-2．Setting the upper and lower limit values Press the「 H/L」key ⑤ in power ON condition ↓ ← The buzzer emits a beeping sound. Ｈ [ H ] is indicated blinking for about 3 seconds. ↓ ← Indication changes after about 3 seconds. 1) When the upper limit value has not been previously set ;... -
Page 15: 7-3．Releasing The Upper And Lower Limit Values
7-3． Releasing the upper and lower limit values Press the「 H/L」key ⑤ in power ON condition. ↓ The mode proceeds to the previous item mode「 7-2 Setting the upper and lower limit values ｣ . ↓ Press the「 DATA CLR」 key ⑧ . ↓... -
Page 16: 7-4．Statistical Function
7-4．Statistical function 7-4-1．Starting of the statistical function and alteration of the indicating data 【Normal measurement mode】 ← Press the 「 STAT」 key ⑥ . (1st time) ↓ 【Statistical measurement mode】 ← Press the 「 STAT」 key ⑥ . ※(2nd time) ↓... -
Page 17: 7-4-3．Indication Of The Measured Numbers
7-4-3．Indication of the measured numbers Press the「 STAT」key ⑥. (2nd time from the normal measurement mode) ↓ ← The buzzer emits a beeping sound. [ 5E ] and the measured numbers [XXX] are indicated alternately. ５Ｅ Indicating time of [ 5E ] : about 0.5 seconds Indicating time of [XXX] : about 2 seconds ↓... -
Page 18: 7-4-6．Indication Of The Minimum Value
7-4-6．Indication of the minimum value Press the「 STAT」key ⑥. ( 5th time from the normal measurement mode ) ↓ ← The buzzer emits a beeping sound. [ L ] and the minimum value [XXX] are indicated Ｌ alternately. Indicating time of [ L ] : about 0.5 seconds Indicating time of [XXX] : about 2 seconds ↓... -
Page 19: ８．Indicating/Releasing The Memorized Data On The Lcd
８．INDICATING/RELEASING THE MEMORIZED DATA ON THE LCD 8-1．Indicating the data on the LCD As mentioned in the previous item 7-4-2, the measurement data stored in the memory in the statistical measurement mode can be indicated on the LCD ⑪ . Press the 「... -
Page 20: 8-2．Releasing The Indication Of The Data To The Lcd
8-2．Releasing the indication of the data on the LCD For releasing the indication of the memorized data on the LCD ⑪ , press the「 DATA OUT」 key ⑦ . By this operation, the mode returns to the last statistical measurement mode just before this operation. Press the 「... -
Page 21: ９．Erasing The Memorized Data
９．ERASING THE MEMORIZED DATA 9-1．Erasing all the data Press the「 DATA CLR」 key ⑧ keeping on the「 STAT」 key ⑥ pressing in power ON condition.※ ↓ ← The buzzer emits a beeping sound. [ EEE ] and memorized last measured value [XXX] are indicated on the LCD ⑪... -
Page 22: 9-2.Erasing The Last Data
9-2．Erasing the last data Press the「 DATA CLR」 key ⑧.※ ↓ ← The buzzer emits a beeping sound. [ -E- ] and the last measured value to be erased [XXX] ― Ｅ ― are indicated on the LCD ⑪ alternately. ※... -
Page 23: １０．Replacing The Battery
１０．REPLACING THE BATTERY When the battery closes to the limit of use due to consumption,「 LOBAT」 is indicated on the lower left of the LCD ⑪ . ＸＸＸ ｍｍ As it causes malfunction under this condition, replace the batteries earlier. LOBAT Replace the batteries after surely power OFF. -
Page 24: １２．Cares To Raise An Accuracy Of The Measurement
１２ ．CARES TO RAISE AN ACCURACY OF THE MEASUREMENT ① Zero plate For use in the zero adjustment and standard calibration(CAL), prepare the zero plate which is same kind, thickness and shape as the substrate of an object to be measured. It will result in an inaccurate measurement to use the zero plate which is different specifications from an object to be measured. - Page 25 Products sold: Sales of Coating thickness meter Pinhole detector Condensator Viscosity cup Moisture meter Needle detector Iron piece detector Manufacturer: Sanko Electronic Laboratory Co., Ltd. ., 2 6 4, Tokyo branch Shibata Bldg Uchikanda Chiyoda-ku 101 0047, Tokyo Japan 81 3 3254 5031 81 3 3254 5038 ., 2 3,...
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