Teknatool NOVA DVR XP Instruction Manual
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Teknatool NOVA DVR XP Instruction Manual

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NOVA
DVR
XP
TM (Xtra Performance)
WOODLATHE
Publication 115-0214-004
115-0214-004
1

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Summary of Contents for Teknatool NOVA DVR XP

  • Page 1 NOVA TM (Xtra Performance) WOODLATHE Publication 115-0214-004 115-0214-004...
  • Page 2 The Nova DVR XP lathe can be easily and quickly swiveled to any position (360 degrees). It can be solidly locked in any position plus it has the added security of a detent pin lock at 0,22.5,45,90 degrees plus 315 (for left-hand use).
  • Page 3 Solid Construction Well proven design, the Nova DVR XP is made from Cast Iron components for strength and rigidity. Added features like the heavy duty TRIMAX triple bearing system and special webbed bed design makes the lathe well equipped to take heavy turning stresses. The bed has been designed with vibration dampening qualities - a solid 1/2"...
  • Page 4 Welcome Thank you for choosing our Nova DVR XP Woodlathe and welcome to the NOVA product family. Your choice shows you want the best for your woodturning and you recognise the superb DVR drive technology and the host of other unique features the Nova DVR XP offers.
  • Page 5 United States NOVA Innovation and Customer Care Center Phone: 727-954-3433 Email: service@teknatool.com Website: www.teknatool.com Or you can contact the retailer where you purchased your NOVA DVR XP Wood lathe, for the contact details please see our website www.teknatool.com 115-0214-004...

  • Page 6: Table Of Contents

    Troubleshooting Guide continued ......................40 DVR XP Woodlathe Parts List........................41 Accessories .............................. 44 Accessories .............................. 45 Index ................................ 46 © Copyright 2001-2013 by Teknatool International; All Rights Reserved. Nova DVR XP is a trademark of Teknatool International Ltd. 115-0214-004...

  • Page 7: General Safety Rules

    The information and specifications contained herein are subject to change. Teknatool is not responsible for errors or omissions herein or for incidental damages in connection with the furnishing or use of this information. GENERAL SAFETY RULES Warning! Failure to follow these rules may result in serious personal injury.

  • Page 8: Additional Safety Rules For Woodlathes

    ADDITIONAL SAFETY RULES FOR WOODLATHES Warning! Failure to follow these rules may result in serious personal injury. Important: ALWAYS BEFORE SWITCHING SPINDLE ON, CHECK SCREEN FOR CORRECT SETTING DO NOT MODIFY OR USE LATHE FOR USES 18. KEEP TOOL ON TOOLREST. The lathe tool or OTHER THAN FOR WHICH IT WAS DESIGNED.

  • Page 9: Dvr Xp Woodlathe Specifications

    DVR XP Woodlathe Specifications Size: 1100mm(L) x 240mm (W) x 412mm(H) Nova 3000 Bowl Lathe Version: 43 1/3"(L) x 9 1/2" (W) x 16 1/4"(H) Specifically for bowl turning, does not include bed extension, tailstock, and centers. Weight: 82kg (181 LB) Optional Accessories: Swing Over Bed: 400mm (16in.) Precision Midi, G3, SuperNova 2 &...

  • Page 10: Workshop Requirements

    Lathe Stand Recommendations A sturdy and rigid stand is required so that the Nova DVR XP Woodlathe can deliver optimum performance. A common flaw with many woodlathe installations is an inadequate stand for the lathe. The larger the size of your turnings, the greater the importance of the lathe stand design.

  • Page 11: Example Of Shop-Made Lathe Stand

    Example of Shop-made Lathe Stand This has been designed with economy of space in mind. Heavier sections, wider rails and gussets on the corners are encouraged. For stability and vibration dampening, it is highly recommended that the base is filled with sand. 43 x 16 x 2 in.

  • Page 12: Assembling The Nova Dvr Xp

    Warning! Have other people help when moving or lifting the Nova DVR XP Woodlathe; it weighs about 82kg (181 LB). Clean any parts coated with rust preventative with a cloth moistened with a petroleum-based solvent or cleanser, such as paint thinner.

  • Page 13: Installing The Headstock Lockpin

    Installing the Headstock Lockpin Remove the plastic shipping tube from headstock base. Immediately screw the Headstock Lockpin into the threaded hole at the bottom of the headstock. Insert the operating bar into the hole in the Lockpin and firmly tighten the Lockpin to lock the headstock in position;...
  • Page 14 with the wrench from the bottom of the bed. Warning! Do not use a metal hammer to pound on the extension bed. This may damage the bed, affect accuracy and tailstock action, and may prevent you from adding another extension bed. Bring the Tailstock along until it is on top of the join area where the bed extension face meets the lathe bed face.

  • Page 15: Mounting The Lathe To A Support Surface

    Mounting the Lathe to a Support Surface Maximum of 25mm (1in.) (Required only for mounting the Outrigger Unit option Mounting Holes(6) (M12 x 1.75 Bolts) The lathe must be fastened to a support surface, such as a lathe stand or bench Optional Mounting Underneath lathe 2 x (M10 x 1.5)

  • Page 16: Using The Nova Dvr Xp

    Parts of the Nova DVR XP Woodlathe DVR Variable Speed Controller The Nova DVR XP drive is a unique type of motor and controller where the motor and controller interact. The motor provides data to the controller on its position and load conditions.

  • Page 17: Dvr Drive Functions

    DVR Drive Functions A two-string liquid-crystal display panel (LCD) displays the current information. Ready to start at XXXXrpm >> “XXXX” is the reference motor speed. “>>” Indicates forward direction of rotation. 1. Green ON -- Press to start machine at the commanded speed -- always check that the speed has been selected correctly.
  • Page 18 The Direction of rotation setting is only available in the ready to start mode. Press stop if necessary, and press FWD/REV to toggle direction of rotation. The two arrows on the left side indicate reverse. Whenever reverse is selected a “ Warning Reverse Selected “ will flash on screen for about 1-2 seconds before spindle starts.

  • Page 19: Turning Tips

    Turning Tips The Nova DVR XP drive technology is not just a variable speed motor -its smart motor technology takes turning to a new level. The speed, vibration, and load sensing, work with the conditions and turning. The machine will reward skilled turning with exceptional finish conditions. There is often no need for sanding.

  • Page 20: Swiveling The Headstock

    Swiveling the Headstock 1. Stop the lathe. Insert the operating bar into a hole in the Headstock Lockpin. Loosen the Lockpin half a turn. 2. Slide the Headstock Release Headstock Headstock Handle towards outboard end of Release Handle lathe, and rotate the headstock to a detent position.

  • Page 21: Headstock

    DVR XP spindle they will *Exception 2. Customers with dedicated threaded need to undergo a modification to Teknatool chucks who intend using the chuck on the include the side-locking function or new DVR XP Spindle must have a side-locking function products purchased with a side-locking adapted to the chuck before running it.

  • Page 22: Toolrest

    Using a spur center Mount the spur center to the work piece as shown and then insert the spur center and work piece into the headstock spindle. Warning! Do not pound work piece into headstock drive center when turning between centers or you may damage the headstock.

  • Page 23: Tailstock

    Lathe Turning speeds Correct selection of turning speeds is important for safety and finish cut quality It is important to take into account the fixing of the work piece, it should be made as secure as possible. Various techniques are available for this consult books on the subject and seek training opportunities. There are safety and out of balance considerations.

  • Page 24: Learning Turning

    Learning Turning The art and technique of turning is a subject beyond the scope of this instruction manual. It is recommended that you receive hands-on instruction on lathe turning and/or refer to books and videos on the subject. For reference, some woodturning books are: The Lathe Book Turning Wood With Richard Raffan By Ernie Conover...

  • Page 25: Controller User's Guide

    CONTROLLER USER’S GUIDE NOVA DVR (SWITCHED RELUCTANCE) DRIVE Control Software versions 4.54x Interface Software version s03 Teknatool International July 2006 INTRODUCTION General This guide contains the basic information on use of the Digital Variable Reluctance (DVR) electrical drive for DVR 3000/XP lathe.
  • Page 26 HUMAN MACHINE INTERFACE DESCRIPTION The Human Machine Interface (HMI) provides a flexible choice of the drive parameters: run/stop, motor speed, direction of rotation, PI speed controller coefficients. HMI contains 2-lines, 16-position LCD display and keyboard. The drive parameters can be set by decreasing/increasing values incrementally. Some parameter values can be stored in the EEPROM of HMI.
  • Page 27 CONTROL FUNCTIONS Drive Parameter Settings (Set Function) HMI display lines contain the parameters, which can be edited. DOWN Press key to incrementally increase the parameter or to decrease it. Hard Reset Function DOWN Press key , hold it and then press key in order to provide the Hard Reset of the drive.
  • Page 28 Starting operation Insert the drive power plug into the 220-230/115v, 50/60 Hz socket. There must be the sound signal and display messages step-by-step will be: (shown on the next page) TEKNATOOL Int. v4.54xs03 2006 TEKNATOOL PROMO- TES SAFETY FIRST ALWAYS WEAR...

  • Page 29: Programming The Favourate Speeds

    Reference speed setting. Preset (favorite) speed selection and set function There are 5 preset speeds available in the drive. The factory-preloaded reference speeds are: Number Speed (rpm) 1020 1250 Note: The speed #2 is default speed number. The letter D after the number #2 indicates it is default. DOWN M ODE ...
  • Page 30  Pick a preset number you would like to change. IMPORTANT Note: The default speed (#2D) can not be set at more than 500 rpm and the saved preset speed values will work also after Hard Reset Function. S EL EC TO R ...
  • Page 31 The Speed Control Loop. The PI Speed Control coefficients setting The control system of the DVR Drive has Speed Control Loop which provides the PI speed controller function. The KPror and KInt are the values of the Proportional and Integral coefficient of speed control loop.
  • Page 32 Serial Number view. PR O G R A M  (“Page”) again to see Board Serial Number: Press LCD View Comments SERIAL NUMBER 04067648 The Control Board Serial Number M ODE (“Main”) to go to Main display page from any other display pages. Press 115-0214-004...

  • Page 33: Maintaining The Nova Dvr3000

    Maintaining the Nova DVR3000 General Maintenance Always isolate from power supply (unplug) before carrying out any maintenance Interval Maintenance After each use Clean the work area and Lathe. Vacuum shavings and dust from the Headstock, Tailstock, under the Toolslide and in between the bed. Monthly Wax exposed cast iron parts with a good quality paste wax, especially the bed rails.

  • Page 34: Cleaning The Toolslide

    Cleaning the Toolslide If the toolslide becomes hard to move and adjust, cleaning and lubricating are required. To make the toolslide slide more freely along the bed, make sure the bed rails are clean. Apply some paste wax to the rails. If the toolslide is hard to move towards or away from you, remove the toolslide from the lathe bed.

  • Page 35: Aligning The Tailstock

    2. Place any #2 MT accessories you have that have a sharp point like a spur center, or live center in the tailstock quill and another center in the headstock spindle.  Note: Tailstock alignment can be made easier by using the Teknatool Acruline Accessory Center in place of the centers.

  • Page 36: Voltage Selection

    Voltage selection By removing a small jumper the unit will efficiently run on 220V and a gain in power can be achieved. Or the jumper can be replaced to enable the unit to run on 115V. 1. Ensure that the power is off and that the plug is disconnected from the wall. 2.
  • Page 37 5. Carefully place your index finger on the edge of the board avoiding any soldier points. Using the top of your finger as a guide run the pliers along and lightly grab the jumper in the pliers. Do not squeeze too tight as you may crush the jumper. This is important as the jumper will need to be placed back should you want to run 115V again.

  • Page 38: Troubleshooting Guide

    Troubleshooting Guide Problem Possible Cause and Solution Excessive vibration. Out of balance, or large work piece. Reduce lathe speed to the lowest speed possible and turn the work piece to a true circle. Adjusting the speed using the up / down keys will change the speed in 10 rpm increments.
  • Page 39 Display screen shows Press off button; switch off computer by master switch wait one minute and switch on again. Check that the spindle index is not engaged or that something is preventing the spindle from turning. Rotor Fault Note leaving the spindle index unit in will not harm the motor, <Flashing>...

  • Page 40: Troubleshooting Guide Continued

    Troubleshooting Guide continued Problem Possible Cause and Solution Tailstock and Bed incorrectly bolted to stand causing twist. Ensure stand and lathe are headstock center not correctly installed. lining up correctly. Headstock not returned to detent position after it has been rotated. Ensure that the headstock is locked into a detent position.

  • Page 41: Dvr Xp Woodlathe Parts List

    DVR XP Woodlathe Parts List Item # Part # Description 55048 Lock Pin 24118 Main bed (Machined) 24023 Detent Pin 24060 Detent Spring 55176 Detent Lever NHZ8 M8 nut SW12 Spring Washer M12 FW12 Flat Washer M12 24011 Cap Screw M12 X 30 24119 Bed Extension 55029...
  • Page 42 Item # Part # Description 55012 Swivel Pin-Headstock 55145 Headstock M5x10 screw 55040 Backing Plate 55019 Interface Board 55014 Front Control Cover 55010 Keypad Memebrane 55049 LCD Interface Board M3 CSK Screw M3x10 Countersunk Screw 55003 Headstock Spindle 1 1/4" 8 UNS RH 55103 Headstock Spindle M33 X 3.5 RH 55007...
  • Page 43 TP0820 24065 index assy 55151 115-0701-001 - 43 -...

  • Page 44: Accessories

    Accessories Add On Bed Extension: 55195 Extend the bed of your Nova DVR XP Woodlathe for greater capacity for turning between centers. Each bed unit adds 510mm (20in.) Lathe Stand The stand pieces are cast from a high grade of Cast iron...

  • Page 45: Accessories

    (up to 29”/740mm) For further details about Teknatool's lathe accessories please contact your local retailer for more information, or contact us for a free product catalogue. This catalogue can also be downloaded from our website - at www.teknatool.com...

  • Page 46: Index

    Headstock Lockpin, 12, 19, 37 Tailstock, 2, 8, 9, 12, 13, 14, 22, 33 Headstock, 2, 3, 8, 9, 10, 12, 14, 19, 20, 21, Teknatool, 4, 5, 6, 20, 33,42 32, 35, 37 Toolrest, 9, 13, 16, 21, 26, 33...
  • Page 47 Teknatool Five Year Limited Warranty ( 2 year on electrical parts) This Teknatool product is backed by a warranty from the date of purchase. Teknatool International Ltd will repair or replace, at its expense and option, this Teknatool product which in normal use has proven to be defective in workmanship or material, provided that the customer returns the product prepaid to an authorized Teknatool service center with proof of purchase of the product within TWO YEARS and provides Teknatool with reasonable opportunity to verify the alleged defect by inspection.
  • Page 48 Steps to registering your Warranty by Mail: 1. Fill out the information on page 36, duplicate your serial number here for your future reference: Serial Number:________________________ 2. Cut along the dotted line as indicated by the scissors icon. 3. Take the cut out, and fold along dotted line as shown. 4.
  • Page 49 115-0214-004...
  • Page 50 Nova DVR XP Woodlathe Manual Publication Code: 115-0214-004 © Teknatool International 2000-2014 115-0214-004...

This manual is also suitable for:

Nova dvr 3000550165507755078

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